Genius LioGuard LP1-Box Instruction Manual Download | Manualshive

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V2.0 (15.06.2021)

Instruction Manual for Transport System

LioGuard

®

S-Box X1

M-Box X1

XXL-Box

S-Box X2

M-Box X2

LP1-Box

Read these instruction carefully before using the system,

and retain for future reference.

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Summary of Contents for LioGuard LP1-Box

Page 1: ... 0 15 06 2021 Instruction Manual for Transport System LioGuard S Box X1 M Box X1 XXL Box S Box X2 M Box X2 LP1 Box Read these instruction carefully before using the system and retain for future reference ...

Page 2: ...ocedure 8 3 4 Packaging the hazardous material 10 3 4 1 Safety instructions 10 3 4 2 Packing instructions 10 3 4 3 Work procedure 10 3 5 Sealing the transport container 11 3 5 1 Changing the clamping stroke of the the toggle catches 11 3 5 2 Work procedure 12 3 6 Removing the hazardous material 14 3 6 1 Safety instructions 14 3 6 2 Work procedure 15 4 Maintenance and Repair 15 4 1 Maintenance 15 4...

Page 3: ... x H 670 x 470 x 570 670 x 470 x 960 1070 x 670 x 640 1070 x 670 x 1100 2370 x 1360 x 840 2160 2700 x 1460 2000 x 570 Maximum gross weight in kg 185 240 350 700 1530 2024 Container material Stainless Steel Galva nized steel Gasket material Ethylene Propylene Diene rubber EPDM Chloro prene rubber CR Safety valves Quantity 2 4 5 Bolted joint diameter in mm inches 25 4 1 50 8 2 63 5 2 5 Opening press...

Page 4: ...4 S Box X1 M Box X1 S Box X2 M Box X2 XXL Box LP1 Box ...

Page 5: ...lustration 1 cover 2 safety valve 3 collision guard 4 guide only at LP1 Box also on the lid 5 toggle catch 6 locking latch 7 locking lever 8 locking eyelet 9 locking hook 10 locknut 11 anchor point only at XXL Box 1 2 3 4 5 10 9 8 7 6 ...

Page 6: ...chnical rules for hazardous substances If the dust concentration at the place of work exceeds the specified occupational exposure limit values approved and suitable respiratory protection must be used filter type P2 It is recommended to wear eye protection in the case of dust formation and to wear gloves in the case of skin contact PyroBubbles that no longer correspond to their condition at the ti...

Page 7: ...suffers a thermal runaway avoid ignition sources If possible provide sufficient ventilation Warning Risk of injury from falling parts Injuries ranging from severe to fatal When moving transport containers use only suitable lifting gear attached to the designated lifting points No person must be allowed to linger within the working area of the of the lifting gear 3 2 2 Transport instructions During...

Page 8: ...ansport container is delivered in a closed condition locked by means of the toggle catches Caution There is a risk of squeezing or jamming fingers hands in the toggle catches Slight injuries to fingers and hands Wear work gloves Do not insert your fingers or hands between the locking bolt and the locking lever 2 Press the locking bolt of the toggle catch downwards and at the same time move the loc...

Page 9: ...anchor points on the cover only at XXL box Use the guides on the cover only at LP1 Box 7 Lift the cover off Caution Risk of injury from falling parts Injuries ranging from severe to fatal When moving the cover use only suitable lifting gear attached to the designated lifting points No person must be allowed to linger within the working area of the of the lifting gear ...

Page 10: ...y insulating materials Wear adequately electrically insulating protective equipment Attention Respiratory protection filter type P2 is recommended to prevent damage to the respiratory organs by the dust that may be formed 3 4 2 Packing instructions The distances between the battery and the walls of the container depends on the respective battery design energy content condition etc 3 4 3 Work proce...

Page 11: ...ransport permit 4 Fill PyroBubbles into the transport container up to the top edge Pay particular attention to ensure that the transport container is completely filled up to the top edge and in the corners Attention Only when the transport container is completely filled with PyroBubbles is an adequate level of protection ensured 5 Close the transport container see section 3 5 2 3 5 Closing the tra...

Page 12: ...g eyelets in such a way that they form a right angle with the container wall Caution Danger of pinching between cover and transport container Slight injuries to fingers and hands Wear work gloves Do not insert your fingers or hands between the cover and the transport container 2 Attach the lifting gear to all 4 anchor points on the cover only at XXL box Use the guides on the cover only at LP1 Box ...

Page 13: ...ers or hands between the locking bolt and the locking lever 4 Press the locking bolt of a toggle catch downwards and at the same time move the locking lever upwards 5 Place the locking eyelet over the locking hook 6 In the unclamped condition the locking lever should be at an angle of approximately 45 to the container wall It may be necessary to alter the clamping stroke of the toggle catch see se...

Page 14: ...lectrolyte leaking from the cell or battery or a thermal runaway the transport container must be opened only by personnel wearing protective equipment appropriate to the type of hazardous substance involved Danger Danger of poisoning by inhalation of contaminated dust Injuries ranging from severe to fatal In the event of electrolyte leaking from the cell or battery or a thermal runaway the transpo...

Page 15: ...ted too quickly the battery could slam against the wall of the con tainer and damage it severely 4 Continue rotating the transport container to a total of 180 The battery will fall out on to the top of the grating while the PyroBubbles will fall through the grating Attention The mechanical stress to which the battery is subjected in this way could cause a thermal runaway 4 Maintenance and Repair 4...

Page 16: ... the locking eyelets still cannot be engaged on the locking hooks it may be that the locking hooks are damaged 6 Waste Disposal Environmental Protection The materials used in manufacturing the transport container are recyclable and can be recy cled through commonly available recycling programs Uncontaminated PyroBubbles can forwarded to commonly available recycling programs Danger Danger of poison...

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