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20

Genie Z-80/60

Part No. 82258

Operator's Manual

First Edition · Fifth Printing

FUNCTION TESTS

Test Limited Drive Speed

63 Press down the foot switch.

64 Raise the primary boom to 10° above horizontal.

65 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom raised should not exceed
1 foot / 30 cm per second.

Note: The machine will travel 40 feet / 12 m in 40
seconds.

66 Lower the primary boom to the stowed position.

67 Extend the primary boom 4 feet / 1.2 m.

68 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom extended should not
exceed 1 foot / 30 cm per second.

Note: The machine will travel 40 feet / 12 m in 40
seconds.

69 Retract the primary boom to the stowed position.

70 Raise the secondary boom to 10° above

horizontal.

71 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the secondary boom raised should not
exceed 1 foot / 30 cm per second.

Note: The machine will travel 40 feet / 12 m in 40
seconds.

72 Lower the secondary boom to the stowed

position.

If the drive speed with the primary or secondary
boom raised or the primary boom extended
exceeds 1 foot / 30 cm per second, immediately
tag and remove the machine from service.

Test Auxiliary Controls

73 Push in the red Emergency Stop button to the

off position to shut off the engine.

74 Pull out the red Emergency Stop button to

the on position.

75 Press down the foot switch.

76 Simultaneously press and hold the auxiliary

power button and activate each function control
handle, toggle switch or button.

Note: To conserve battery power, test each
function through a partial cycle.

Result: All boom and steer functions should

operate.

Summary of Contents for Z-60

Page 1: ......

Page 2: ...es and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your m...

Page 3: ...ual 1 Avoidhazardoussituations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspe...

Page 4: ...00KV 45 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in...

Page 5: ...atform or the load Increasing the area exposed to the wind will decrease machine stability Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debri...

Page 6: ...point provided in the platform It is recommended that operators wear an approved hard hat when operating the machine SAFETY RULES Do not sit stand or climb on the platform guard rails Maintain a firm...

Page 7: ...Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Observe and use the circle and square markings and the color...

Page 8: ...llow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green usedtoindicateoperation ormaintenanceinform...

Page 9: ...n 8 Red Emergency Stop button 9 Diesel models Glow plug button 10 Key switch for off ground platform selection 11 Engine start button 12 Auxiliary power button 13 High speed function enable button 14...

Page 10: ...dle Platform Control Panel 1 Platform rotate toggle switch 2 Platform level toggle switch 3 Platform Not Level indicator light 4 Machine Not Level indicator light 5 Lower Primary Boom indicator light...

Page 11: ...7 20 22 21 19 23 22 Dual axis proportional control handle for drive and steer functions ORProportionalcontrol handle for drive function and thumb rocker for steer function 23 Singleaxisproportional co...

Page 12: ...ine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in thi...

Page 13: ...id level Add distilled water if needed See Maintenancesection Check the following components or areas for damage and improperly installed loose or missing parts R Electrical components wiring and elec...

Page 14: ...e Indicates that new parts will be required to perform this procedure Indicates that a cold engine is required beforeperformingthisprocedure Check the Engine Oil Level Maintaining the proper engine oi...

Page 15: ...ies of API classification CF4 grade Units ship with 10 40 CC SG Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil...

Page 16: ...all the vent caps Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables Check the Engine Coolant Level Liquid Cooled Models...

Page 17: ...ection 4 Inspect the workplace 5 Only use the machine as it was intended 1 Select a test area that is firm level and free of obstruction At the Ground Controls 2 Turn the key switch to ground control...

Page 18: ...should display the angle in degrees Test the Operating Envelope 15 Push one of the LCD screen buttons shown until PRI BOOM ANGLE is displayed 16 Raise the primary boom and observe the LCD screen Resu...

Page 19: ...itch activated high idle rabbit and foot switch symbol is on Test the Horn 28 Push the horn button Result The horn should sound Test the Tilt Sensor Alarm 29 Push a button such as the engine RPM butto...

Page 20: ...ker switch in the direction indicated by the blue triangle Result All wheels should turn in the direction that the blue triangles point on the drive chassis 46 Push the steer mode select button for co...

Page 21: ...tay in firm contact with the ground 57 Drive the left square end tire up onto a 6 inch 15 2 cm block or curb Result The three remaining tires should stay in firm contact with the ground 58 Drive both...

Page 22: ...to the stowed position 70 Raise the secondary boom to 10 above horizontal 71 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the secondar...

Page 23: ...ractice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperformapre operation inspection 3 Always perform function tests prior to use...

Page 24: ...Emergency Stop button is pushed in to the off position Selecting and operating the ground controls will override the platform red Emergency Stop button Do Not Operate Unless You learn and practice th...

Page 25: ...press the thumb rocker switch located on top of the drive control handle Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction the wheels will...

Page 26: ...nter If the drive steer control handle is not moved within two seconds of pushing the drive enable button the drive function will not operate Release and push the drive enable button again Be aware th...

Page 27: ...ing The tilt alarm will be sounding when this light is flashing Move the machine to a firm level surface Platform Not Level indicator light flashing The tilt alarm will be sounding when this light is...

Page 28: ...pacity 500 lbs 227 kg 1 31060 Danger Tip over Hazard 2 32700 Danger General Safety 2 33952 Danger Tip over Hazard 1 38149 Label Patents 1 40434 Label Lanyard Anchorage 3 Decal Inspection Use the pictu...

Page 29: ...28171 Serial Plate 28160 27564 28161 82202 or 82203 or 82204 82296 133400 133400 43595 43595 28165 82281 28174 or 28235 52966 or 52967 82312 27205 27204 82269 28161 82296 43595 31060 27206 27206 65278...

Page 30: ...the turntable is secured with the turntable rotation lock before transporting Be sure to unlock the turntable for operation Free wheel Configuration for Winching Chock the wheels to prevent the machin...

Page 31: ...g Inspect the entire machine for loose or unsecured items SecuringtheChassis Use chains of ample load capacity Use a minimum of 5 chains Adjust the rigging to prevent damage to the chains Securing the...

Page 32: ...ower and retract both the primary and secondary booms Remove all loose items on the machine Rotate the turntable 90 degrees Determine the center of gravity of your machine using the measurements on th...

Page 33: ...sec 12 2 m 40 sec Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Controls 12V DC proportional Platform dimensions 6...

Page 34: ...ifth Printing SPECIFICATIONS Z 80 60 Range of Motion 10 ft 3 m 0 ft 0 m 10 ft 3 m 20 ft 6 1 m 30 ft 9 1 m 40 ft 12 2 m 50 ft 15 2 m 60 ft 18 3 m 10 ft 3 m 0 ft 0 m 10 ft 3 m 20 ft 6 1 m 30 ft 9 1 m 40...

Page 35: ...7 3375 1002 Phone 86 21 53852570 Fax 86 21 53852569 Phone 65 98 480 775 Fax 65 67 533 544 Phone 81 3 3453 6082 Fax 81 3 3453 6083 Phone 82 25 587 267 Fax 82 25 583 910 Phone 55 11 41 665 755 Fax 55 1...

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