Custom Equipment HY-BRID LIFTS HB-1030 Operation & Safety Manual Download | Manualshive

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OPERATIONS & SAFETY MANUAL

SELF-PROPELLED AERIAL WORK PLATFORM

SUPO-610
REV M

HB-1030

HB-1430

SERIES II

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Summary of Contents for HY-BRID LIFTS HB-1030

Page 1: ...OPERATIONS SAFETY MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 610 REV M HB 1030 HB 1430 SERIES II ...

Page 2: ...B 1030 HB 1430 SUPO 610 REV M 2 If there is a question about application and or oper ation contact Custom Equipment Inc 2647 Hwy 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com NOTES ...

Page 3: ... Hy Brid Lift Users must read and under stand all information in the Safety and Operations Manual before operation DANGER THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE The user operator should not accept operating responsibility until the manual has been read and understood as well as having operated the lift under supervision of an experienced and qual...

Page 4: ...INSTRUCTIONS AND DEALER INSPECTION 17 4 2 STORAGE 17 4 3 PREPARATION FOR TRANSPORT 17 SECTION 4 TRANSPORT HANDLING STORAGE 17 4 5 FORK LIFT POCKETS 18 4 4 LIFTING AND TIE DOWN POINTS 18 SECTION 5 OPERATION 19 5 1 BEFORE YOU OPERATE 19 5 2 STARTUP SHUT DOWN 20 5 3 DRIVING AND STEERING 20 5 4 ELEVATING AND LOWERING 21 5 5 EXTENDING THE PLATFORM 21 5 5 DAILY MAINTENANCE 22 5 6 CHARGING THE BATTERY 22...

Page 5: ...INSTRUCTION DECAL NO DE600 29 8 FIGURE 4 MAINTENANCE LOCK PIN USE 9 FIGURE 5 MAINTENANCE LOCK PIN STORAGE 10 FIGURE 6 DECAL LOCATIONS 14 FIGURE 7 BRAKE RELEASE 17 FIGURE 8 FORK POCKETS 18 FIGURE 10 CENTER OF GRAVITY 18 FIGURE 9 TIE DOWN POINTS 18 FIGURE 11 BASE CONTROLS 19 FIGURE 12 PLATFORM CONTROLS 20 FIGURE 14 BATTERY CHARGER LED DISPLAY 23 ...

Page 6: ...to certain hazards that cannot be protected by mechanical means It is therefore essential that operators be competent careful physically and mentally fit and thoroughly trained in safe operation of this machine Although Custom Equipment Inc Conforms to specified ANSI OSHA it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment Inc ...

Page 7: ...ounds when the machine is tilted more than 2 Lower the platform and move to a level surface Descent Motion Alarm An audible alarm sounds when the machine is lowering Some models also sound an alarm when the machine is elevating or driving Pothole Protection Pothole guards are required to be in place when the lift is in the elevated position If the guards are blocked or not functioning properly ele...

Page 8: ...s lift is equipped with two emergency stop switches one at the platform control and one at the base control that when activated will render the unit inoperable until reset To reset pull the button out WARNING PUSHING THE EMERGENCY STOP BUTTON WILL APPLY BRAKES IMME DIATELY THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP BRACE YOURSELF AND SECURE OBJECTS ON THE PLA...

Page 9: ...ed as a crane Do not exceed the load capabilities of the platform Distribute load evenly over platform floor area Never use unit as electrical grounds for arc welding Do not override any hydraulic mechanical or electrical safety devices Check job site for unsafe working conditions Watch out for others Keep others clear of operating platform Never allow others to pass under a raised plat form or po...

Page 10: ...om the platform Never belt or tie off to an adjacent structure Secure tools and materials Personnel must maintain a firm footing on the platform floor and work only within the platform area It is recommended to avoid sudden braking or steering Go slowly and leave more maneuvering room during cold weather operation Before operation ensure that the machine is properly serviced Do not use machine if ...

Page 11: ...rm Retracted Inside 25 in x 60 in 0 64 m x 1 52 m 25 in x 60 in 0 64 m x 1 52 m Slide Out Deck Length 30 in 0 76 m 30 in 0 76 m Guard Rail Height 42 in 1 m 42 in 1 m Platform Entrance 21 0 in 0 53 m 25 34 in 0 64 m Step Height N A N A 12 42 in 0 32 m Wheel Base 51 in 1 3 m 51 in 1 3 m Wheel Track 23 63 in 0 6 m 23 63 in 0 6 m Turning Radius Inside 21 in 0 53 m 21 in 0 53 m Tire Size Solid Non Mark...

Page 12: ...perature 4 F to 104 F 20 C to 40 C 4 F to 104 F 20 C to 40 C Vibration 8 2 ft s2 max 2 5 m s2 max 8 2 ft s2 max 2 5 m s2 max Sound Normal Use Alarms 86 dB 100 dB 86 dB 100 dB 86 dB 100 dB 86 dB 100 dB POWER SYSTEMS Drive System Proportional Electric Drive Speed Platform Elevated 0 0 7 mph 0 31 m s 0 0 7 mph 0 31 m s Drive Speed Platform Lowered 0 2 5mph 0 1 18 m s 0 2 5mph 0 1 18m s Lift Lower Spe...

Page 13: ...OPERATIONS SAFETY HB 1030 HB 1430 SUPO 610 REV M 13 THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 14: ...OPERATIONS SAFETY HB 1030 HB 1430 SUPO 610 REV M 14 SECTION 3 DECALS 3 1 DECAL LOCATION ...

Page 15: ...28 DECAL E DOWN LOCATION 1 10 DE600E 14 DECAL MAINT LOCK 3 11 DE600 29 DECAL E DOWN 1 12 DE717 61 DECAL SAFETY STRIPE 24 00 2 13 DE603 OR DE603 1 DECAL MODEL HB 1030 OR DECAL MODEL HB 1430 2 14 DE706 DECAL UPR HB 1 15 DE732 OR DE733 DECAL CAPACITY 750 2P I W SO OR DECAL CAPACITY 670 2P I W SO 2 16 DE746 DECAL LANYARD ATTACHMENT 1 17 DE601 DECAL LOGO HY BRID 1 18 DE747 DECAL BRAKE RELEASE NO TOW 1 ...

Page 16: ...e requirements contained in the operating and maintenance requirements contained in the operation and maintenance manual and the daily safety checklist Lanyard anchorage point location Lanyard anchorage points are for work positioning restraints only Use of fall arrest systems attached to anchorage points on mobile equipment may cause machine to tip resulting in serious injury or death Crushing Ha...

Page 17: ...trocution Hazard This machine is not insulated Maintain safe clearance from electrical lines and apparatus You must allow for machine sway rock or sag and electrical lines swaying This machine does not provide protection from contact with or proximity to an electrically charged conductor You must maintain a clearance between any part of this machine or its load and any electrical apparatus Follow ...

Page 18: ...OPERATIONS SAFETY HB 1030 HB 1430 SUPO 610 REV M 18 SECTION 3 DECALS Brake Release Emergency Lowering Battery disconnect Fork pocket Hydraulic oil level Engaging mechanical Action Enable Switch ...

Page 19: ... out extension into the retracted position and lock in place Turn the key switch to off position Check the entire machine for loose or unsecured items Remove any loose items from machine The machine can be pushed by releasing the parking brake at the rear of the machine Push both levers toward the floor To resume normal operation make sure both levers are up Do not attempt to push or tow unit with...

Page 20: ...g A forklift from the side of the machine is not recommended Do not use a forklift underneath the machine from the back When moving ma chine with a forklift do not let machine slide along floor Bring forklift to a stop and then gently lower the machine x Y Figure 10 Center of Gravity SECTION 4 TRANSPORT HANDLING STORAGE X Axis Y Axis HB 1030 32 3 in 82 cm 15 8 in 40 1 cm HB 1430 31 7 in 80 5 cm 16...

Page 21: ... Controls 6 3 8 1 2 4 5 7 Item Control Indicator 1 Key Switch Operation described as follows 2 Hour Meter Displays operation hours 3 Emergency Stop Operation described in Safety Controls 4 Beeper Descent Motion Alarm See Safety Indicators for more information 5 Beeper Tilt Alarm See Safety Indicators for more information 6 Battery Charger Indicator Lights 7 Diagnostic Light 8 Up Down Rocker Switch...

Page 22: ...teer wheel direction before driving If there is resistance in turning the casters while pivoting the machine steer forward to allow the casters to straighten out before turning For best control distribute the load on the work platform toward the rear of the machine if possible To activate drive function select drive mode using the switch on the platform control box To drive hold the joystick trigg...

Page 23: ...rm pressing the bottom lowers the platform 5 5 EXTENDING THE PLATFORM 1 Stand on the platform deck 2 Grip the Slide Lock Handle Figure 13 to allow the deck to slide 3 Slide the deck out to one of two locking points one at approximately 15 in 38 cm exten sion the other at approximately 30 in 76 2 cm extension 4 Release the handle to keep deck in place Be sure lock is engaged before entering Slide L...

Page 24: ...D WITH DEFECTS THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR 5 7 CHARGING THE BATTERY This unit is equipped with deep cycle 12 volt batteries The care and maintenance of your battery has much to do with how well this unit functions Battery wiring and water level should be checked monthly Do not overfill When the cells are too full fluid will seep out when charging Note The surrounding tempera...

Page 25: ...n LED ON Red LED FLASHING Green LED ON This display indicates that the power is on but there is no connection to a battery The charger must see approximately five 5 volts on a battery to deliver D C current This display indicates that power is on and that both outputs are delivering D C current to the batteries This display indicates that power is on and that both outputs are finished charging and...

Page 26: ...evel with the platform fully lowered Check the tires for damage Check that wheel axle retaining rings and set screw in rear wheel are tight Check the hoses and the cables for worn areas or chafing Replace if necessary Check the platform rails and safety gate for damage Look at the gate and make sure it closes properly Check that all snap rings are secure in grooves on pivot pins Check that warning...

Page 27: ...OPERATIONS SAFETY HB 1030 HB 1430 SUPO 610 REV M 27 THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 28: ... 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment Inc These machines comply with ANSI SIA A92 6 and CSA B354 2 01 Revision Date April 2015 Printed in the U S A Self Propelled Aerial Work Platform Operation Safety Manual HB 1030 HB 1430 ...

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