Genie GTH-5519 Service And Repair Manual Download Page 3

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September 2016

Part No. 1272852

GTH-5519

iii

Revision

Date

Section

Procedure / Page / Description

03/2016

Initial Release

09/2016

Introduction

Serial Number Legend

REFERENCE EXAMPLES:

Section 2_Specifi cations, Machine Specifi cations
Section 3_Repair Procedure, 3-2
Section 4_Fault Codes, 4-3
Section 5_Schematics, 5-3

Electronic Version

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Revision History

Summary of Contents for GTH-5519

Page 1: ...GTH5516M 4411 to GTH5516M 5799 From GTH55M 5800 Serial Number Range Part No 1272852 Rev A1 September 2016 This manual includes Repair procedures Fault Codes Electrical and Hydraulic Schematics For de...

Page 2: ...t maintenance and repair be performed at an authorized dealer service center Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible However continuous improveme...

Page 3: ...lease A1 09 2016 Introduction Serial Number Legend REFERENCE EXAMPLES Section 2_Specifications Machine Specifications Section 3_Repair Procedure 3 2 Section 4_Fault Codes 4 3 Section 5_Schematics 5 3...

Page 4: ...e Section Procedure Page Description REFERENCE EXAMPLES Section 2_Specifications Machine Specifications Section 3_Repair Procedure 3 2 Section 4_Fault Codes 4 3 Section 5_Schematics 5 3 Electronic Ver...

Page 5: ...September 2016 Part No 1272852 GTH 5519 v INTRODUCTION Serial Number legend...

Page 6: ...vi GTH 5519 Part No 1272852 September 2016 This page intentionally left blank...

Page 7: ...tified in the Operator s Manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on t...

Page 8: ...othing if the situation warrants it Be aware of potential crushing hazards such as moving parts free swinging or unsecured components when lifting or placing loads Always wear approved steel toed shoe...

Page 9: ...ydraulic Components Specifications 2 4 Function Manifold Specifications 2 5 Air Conditioner Refrigerant Specifications 2 5 Deutz TD 2 9 L4 Engine 2 6 Comer Axle 2 7 Hydraulic Hose and Fitting Torque S...

Page 10: ...ulic Tanks 3 1 Fuel Tank 3 18 3 2 Hydraulic Tank 3 19 Engines 4 1 Engines 3 20 4 2 Engine Fault Codes 3 20 Axle 5 1 Axle 3 21 Hydraulic pumps 6 1 Boom and Steering Function Pump 3 22 6 2 Hydrostatic T...

Page 11: ...September 2016 Part No 1272852 GTH 5519 xi Section 5 Schematics Introduction 5 1 Electrical and Hydraulic Symbol Legends 5 2 Electrical Schematic 5 3 Hydraulic Schematic 5 27 TABLE OF CONTENTS...

Page 12: ...xii GTH 5519 Part No 1272852 September 2016 TABLE OF CONTENTS This page intentionally left blank...

Page 13: ...Tire size 12 x 16 5 Tire ply rating 10 Weight rough terrain tire wheel air filled 106 lbs 48 kg Weight rough terrain tire wheel foam filled 320 lbs 145 kg Weight rough terrain solid tire wheel 278 lb...

Page 14: ...9200 lbs 4173 kg Lift capacity maximum 5500 lbs 2500 kg Boom function speeds maximum Boom up 7 seconds Boom down 7 seconds Boom extend 7 seconds Boom retract 4 seconds Fork tilt up 4 seconds Fork tilt...

Page 15: ...on properties Optional fluids Biodegradable Petro Canada Environ MV46 Statoil Hydra Way Bio Pa 32 BP Biohyd SE S Fire resistant UCON Hydroluble HP 5046 Quintolubric 822 Mineral based Shell Tellus S2 V...

Page 16: ...L min Pump pressure maximum measured at test port TP2 7180 psi 495 bar Relief valve pressure maximum measured at test port TP2 7540 psi 520 bar Pump charge relief valve pressure maximum measured at te...

Page 17: ...valve pressure maximum 2030 psi 140 bar Steer anti shock relief valve pressure maximum 2900 psi 200 bar Parking brake relief valve pressure maximum measured at test port TP4 360 psi 25 bar Auxiliary...

Page 18: ...R4 L Extreme operating temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operation and Maintenance Manual on your machine Fuel requirements For fuel...

Page 19: ...ication Drop Box 0 26 gallons 1 liters Rear Axle Lubrication Rear differential 5 28 quarts 5 liters Axle planetary end each 1 quart 0 95 liters Oil viscosity requirements Differential API GL5 MIL L 21...

Page 20: ...8 14 1 12 1 1 16 12 1 16 1 5 16 12 1 20 1 5 8 12 1 24 1 7 8 12 1 SAE O ring Boss Port tube fitting installed into Aluminum all types SAE Dash size Torque 4 14 ft lbs 19 Nm 6 23 ft lbs 31 2 Nm 8 36 ft...

Page 21: ...1 Align the tube flare hex nut against the nose of the fitting body body hex fitting and tighten the hex nut to the body hex fitting to hand tight approximately 30 in lbs 3 4 Nm 2 Make a reference mar...

Page 22: ...EAD i n l bs N m i n l bs N m i n l bs N m i n l bs N m i n l bs N m 20 80 9 100 11 3 110 12 4 140 15 8 130 14 7 28 90 10 1 120 13 5 120 13 5 160 18 140 15 8 ft l bs N m ft l bs N m ft l bs N m ft l b...

Page 23: ...ost of the procedures in this section should only be performed by a trained service professional in a suitably equipped workshop Select the appropriate repair procedure after troubleshooting the probl...

Page 24: ...How to Remove the Lifting Fork Frame 1 With the boom in the stowed position attach a lifting strap from an overhead crane to the top of the lifting fork frame at the front of the boom Support the fra...

Page 25: ...put some tension on it 7 Using a soft metal drift remove the slave cylinder locking pin from the boom support DANGER Crushing hazard The cylinder will fall if not properly supported when the pivot pi...

Page 26: ...itting and or hose end must be replaced and then torqued to specification during installation Refer to Section 2 Hydraulic Hose and Fitting Torque Specifications Note Perform this procedure on a firm...

Page 27: ...e the lifting strap to lay the second section section b b on the first section on the first section a a 9 9 Remove the lateral pads Remove the lateral pads e e and the top pads and the top pads f f fr...

Page 28: ...NOTICE Component damage hazard Hoses can be damaged if they are kinked or pinched 4 4 Attach a lifting strap from an overhead crane Attach a lifting strap from an overhead crane to the rod end of the...

Page 29: ...e pipes from the cylinder shutoff valve Cap the cylinder fittings WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the...

Page 30: ...cting 5 Tag disconnect and plug the hydraulic hoses from the level cylinder Cap the cylinder fittings WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic c...

Page 31: ...protective guard Remove the protective guard a a of the shut off of the shut off valve valve 7 Place a container of suitable size under the hydraulic hoses before disconnecting 8 Tag disconnect and pl...

Page 32: ...d on in the slot located on the boom the boom 4 4 Turn the machine off and remove the key from Turn the machine off and remove the key from the key switch the key switch 5 5 Remove screws Remove screw...

Page 33: ...allow oil to squirt or spray e f 14 14 Pull hoses Pull hoses e e and and f f outward one at a time outward one at a time until they come out completely until they come out completely 15 15 Remove the...

Page 34: ...terminal WARNING Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 3 Remove the protective cover n...

Page 35: ...chine and set it on a supporting device NOTICE Component damage hazard Wrapping a strap around the cab and lifting using an overhead crane can put excessive pressure on the glass windows of the cab ca...

Page 36: ...nut securing the steering wheel to the column and remove the steering wheel 2 2 Machine Controls How to Remove the Steering Column 1 Open the engine cover and disconnect the en the engine cover and d...

Page 37: ...2 Working under the dashboard locate the hydraulic hoses of the steer rotation actuator 3 Tag disconnect and cap the hydraulic hoses and steer rotation actuator holes WARNING Bodily injury hazard Spra...

Page 38: ...at secure the Remove the retaining fasteners that secure the joystick to the mount panel joystick to the mount panel 6 6 Reach the center of the machine next to the Reach the center of the machine nex...

Page 39: ...oosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 6 Remove the pin securing the brake pedal to the brake pump support Remove...

Page 40: ...lly charged circuits could result in death or serious injury Remove all rings watches and other jewelry 2 2 Reach the rear side of the machine and remove Reach the rear side of the machine and remove...

Page 41: ...ve the drain plug from the hydraulic tank and completely drain the tank CAUTION Bodily injury hazard Beware of hot oil Contact with hot oil may cause severe burns 7 Go under the machine and remove the...

Page 42: ...a colored warning lamp is illuminated and the fault code is shown on the engine diagnostic display located on the dashboard in the operator s compartment To learn the specifications of and how to use...

Page 43: ...c connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 4 Loosen the lug nuts of both wheels on the axle to be removed Do not remove the lug nuts...

Page 44: ...the throttle pedal Result the pressure gauge reads 3915 psi 270 bar The pump is good Pressure is not within specification The pump needs to be adjusted OR the pump or pump coupling is faulty and need...

Page 45: ...circuits could result in death or serious injury Remove all rings watches and other jewelry 3 Remove the cover that is under engine 4 Tag disconnect and plug the hoses located at the right side of th...

Page 46: ...rform this procedure with the engine off and cool to the touch 1 1 Open the engine cover Open the engine cover 2 Remove the cover that is under engine 3 Install the boom function pump on the engine 4...

Page 47: ...IC PUMPS How to Prime the Boom and Steering Function Pump 1 Start the engine allow the engine to run at low idle for 15 seconds then shut off the engine 2 Wait 15 seconds then start the engine again 3...

Page 48: ...re is not within specification Contact Genie Service Department 4 Increase the engine speed to 1200 rpm 5 Engage forward or reverse gear Result the pressure gauge connected to test port TP2 reads 725...

Page 49: ...mpartment 2 Remove the cover that is under engine 3 3 Disconnect the battery negative terminal Disconnect the battery negative terminal 4 Tag disconnect and plug the hoses that are connected to the hy...

Page 50: ...Remove the cover that is under engine 3 3 Place a suitable support for the pump to install Place a suitable support for the pump to install it from the bottom it from the bottom 4 Install the hydrosta...

Page 51: ...ngine Run at low idle for 5 seconds Shut the engine off and wait for 15 seconds 3 Start the engine Run at low idle for 10 seconds Shut the engine off and wait for 15 seconds 4 Note Repeat step 3 until...

Page 52: ...ontinue holding the steering while observing the pressure reading on the pressure gauge Result the pressure gauge reads 2030 psi 140 bar The pressure setting is correct Proceed to step 8 Pressure is n...

Page 53: ...ote Perform this procedure with the engine off and cool to the touch 1 Close the hydraulic tank ball valve 2 Remove the central cover of the machine 3 Remove the lateral cover of cabin 4 Tag disconnec...

Page 54: ...ssure gauge to port TP1 boom and steering functions hydraulic circuit test port 2 Start the engine 3 Increase the engine speed to maximum rpm 4 Moving the joystick retract the boom Result the pressure...

Page 55: ...on Description Schematic ITEM a Boom up down Hydraulic proportional control A1 B1 b Fork tilt Hydraulic proportional control A2 B2 c Boom in out Hydraulic proportional control A3 B3 d Auxiliary Circui...

Page 56: ...y Remove all rings watches and other jewelry Note If the machine has been in operation allow the coil to cool at least 3 hours before performing this test 1 Tag and disconnect the wiring from the coil...

Page 57: ...attery should read 9V DC or more when measured across the terminals 3 Set a multimeter to read DC current Note The multimeter when set to read DC current should be capable of reading up to 800 mA 4 Co...

Page 58: ...3 36 GTH 5519 Part No 1272852 September 2016 Section 3 Repair Procedures This page intentionally left blank...

Page 59: ...ions in the appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use Be aware of the following hazards and follow generally acc...

Page 60: ...on d and hold it pressed for at least 5 seconds Active Codes vs Stored Codes Active fault codes indicating an engine condition or conditions which have not been corrected are signaled on the LCD displ...

Page 61: ...ugh oxygen for regeneration 523911 0 Burner dosing valve DV2 overcurrent at the end of the injection phase 523911 12 Burner dosing valve DV2 powerstage over temperature 523911 3 Burner dosing valve DV...

Page 62: ...934 0 Fuel Balance Control integrator injector 6 in firing order maximum value exceeded 523929 1 Fuel Balance Control integrator injector 1 in firing order minimum value exceeded 523930 1 Fuel Balance...

Page 63: ...ystem downstream cat DPF system downstream cat 523943 9 Timeout Error PCK2PCK for CAN Receive Frame AT1OGCVol2 information factors Sensorcalibration for NOX Sensor SCR system downstream cat DPF system...

Page 64: ...g threshold Overrun Mode 108 3 Sensor error ambient air pressure signal range check high 108 4 Sensor error ambient air pressure signal range check low 171 3 Sensor error environment temperature signa...

Page 65: ...lve DV1 short circuit to battery high side 523915 4 HCI dosing valve DV1 short circuit to ground 523915 11 HCI dosing valve DV1 short circuit high side powerstage 523916 2 Sensor HCI dosing valve DV1...

Page 66: ...5 Injector 1 in firing order interruption of electric connection 652 5 Injector 2 in firing order interruption of electric connection 653 5 Injector 3 in firing order interruption of electric connect...

Page 67: ...ernal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring de...

Page 68: ...pressure signal range check high 523919 4 Sensor error airpump pressure signal range check low 523920 2 Sensor exhaustgas back pressure plausibility error 523920 0 Physical range check high for exhaus...

Page 69: ...tiple Stage Switch engine speed control parameter plausibility error 523452 3 Multiple Stage Switch engine torque limitation curve short circuit to battery 523452 4 Multiple Stage Switch engine torque...

Page 70: ...mal condition 523720 2 Sensor urea supply module heater temperature plausibility error cold start condition 523721 2 Sesnor urea supply module temperature plausibility error normal condition 523721 2...

Page 71: ...side short circuit to ground 677 5 Starter relay no load error 677 12 Starter relay powerstage over temperature 677 3 Starter relay low side short circuit to battery 677 4 Starter relay low side shor...

Page 72: ...51 12 Mechanical actuator defect EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 51 6 Actuator error EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 signal range check high 51 5 Actuator error EGR Valve 2 9 3...

Page 73: ...ttery 4366 5 SCR main relay secondary side shortcut to ground 4341 5 SCR heater relay urea supplyline secondary side open load 523719 5 SCR heater relay urea supply modul secondary side open load 4366...

Page 74: ...aximum exceeded 3031 1 DEF Tank temperature below minimum 3031 3 Sensor error urea tank temperature short circuit to battery 3031 4 Sensor error urea tank temperature short circuit to ground 97 12 Wat...

Page 75: ...4 11 Glow plug control internal error 524018 14 DPF wasn t regenerated power reduction phase 1 manuell regeneration request 524022 14 DPF wasn t regenerated power reduction phase 2 manuell regeneratio...

Page 76: ...rol unit SPCU electrical fault 524017 12 Spark plug control unit SPCU internal error 523989 0 Fuel Balance Control integrator injector 7 in firing order maximum value exceeded 523990 0 Fuel Balance Co...

Page 77: ...interruption of electric connection 524000 3 Injector 7 in firing order short circuit 524001 3 Injector 8 in firing order short circuit 524000 4 High side to low side short circuit in the injector 7 i...

Page 78: ...te filter downstream warning 3248 1 Physical range check low for exhaust gas temperature particulate filter downstream 3248 1 Physikal range check low for exhaust gas temperature particulate filter do...

Page 79: ...threshold exceeded 523960 1 High exhaust gas temperature EGR cooler downstream shut off threshold exceeded 1180 0 Turbocharger Wastegate CAN feedback warning threshold exceeded 1180 1 Turbocharger Wa...

Page 80: ...A1DOC 524115 9 Timeout error of CAN Transmit Frame AT1S 524116 9 Timeout error of CAN Transmit Frame SCR2 524117 9 Timeout error of CAN Transmit Frame SCR3 524097 9 Timeout error of CAN Transmit Frame...

Page 81: ...high 51 6 Actuator error EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 signal range check high 51 6 Actuator EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 over current 51 6 Actuator error EGR Valve 2 9 3...

Page 82: ...105 4 Sensor error charged air temperature signal range check low 107 0 High air filter differential pressure warning threshold exceeded 107 3 Sensor error airfilter differential pressure short circui...

Page 83: ...low fuel temperature warning threshold exceeded 174 0 High Low fuel temperature shut off threshold exceeded 175 0 Physical range check high for oil temperature 175 0 High oil temperature warning thres...

Page 84: ...open load 624 12 SVS lamp powerstage over temperature 630 12 Access error EEPROM memory delete 630 12 Access error EEPROM memory read 630 12 Access error EEPROM memory write 639 14 CAN Bus 0 BusOff S...

Page 85: ...werstage over temperature 729 5 Cold start aid relay open load 729 12 Cold start aid relay over temperature error 898 9 Timeout Error of CAN Receive Frame TSC1TE Setpoint 975 3 Digital fan control sho...

Page 86: ...actuator EOL calibration not performed correctly 1188 11 Wastegate actuator over temperature 145 C 1188 11 Wastegate actuator over temperature 135 C 1188 11 Wastegate actuator operating voltage error...

Page 87: ...e Frame AT1IG1Vol NOX Sensor SCR system upstream cat DPF system downstream cat length of frame incorrect 3224 9 Timeout Error of CAN Receive Frame AT1IG1 NOX sensor upstream 3224 9 Timeout Error of CA...

Page 88: ...r urea tank level signal range check low 3699 2 DPF differential pressure sensor and a further sensor or actuator CRT system defective 3699 2 Temperature sensor us and ds DOC simultaneously defect 369...

Page 89: ...secondary side open load 4366 5 SCR main relay secondary side Shortcut to battery 4366 5 SCR main relay secondary side shortcut to ground 4366 5 SCR Tank heating valve secundary side open load 4366 5...

Page 90: ...ection 523216 9 Timeout Error of CAN Receive Frame PrHtEnCmd pre heat command engine command 523240 9 Timeout CAN message FunModCtl Function Mode Control 523330 14 Immobilizer status fuel blocked 5233...

Page 91: ...detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported erro...

Page 92: ...tering control is not performed in time error 523632 16 Pump pressure SCR metering unit too high 523632 18 Pump pressure SCR metering unit too low 523633 11 Nox conversion rate insufficient SCR Cat de...

Page 93: ...Timeout Error of CAN Receive Frame Passive TSC1AR 523770 9 Timeout Error of CAN Receive Frame Passive TSC1DE 523776 9 Timeout Error of CAN Receive Frame TSC1TE active 523777 9 Passive Timeout Error o...

Page 94: ...or burner dosing valve DV2 downstream pressure shut off regeneration 523912 1 Physical range check low for burner dosing valve DV2 downstream pressure shut off regeneration When burner injector is act...

Page 95: ...for DV1 DV2 upstream temperature shut off regeneration 523918 1 Physical range check low for DV1 DV2 upstream temperature shut off regeneration 523918 2 Sensor DV1 DV2 upstream temperature plausibilit...

Page 96: ...3 in firing order minimum value exceeded 523932 0 Fuel Balance Control integrator injector 4 in firing order maximum value exceeded 523932 1 Fuel Balance Control integrator injector 4 in firing order...

Page 97: ...Zerofuel calibration injector 5 in firing order minimum value exceeded 523951 0 Zerofuel calibration injector 6 in firing order maximum value exceeded 523951 1 Zerofuel calibration injector 6 in firi...

Page 98: ...cuit in the injector 8 in firing order 524001 5 Injector 8 in firing order interruption of electric connection 524004 12 Too many recognized misfires in cylinder 7 in firing order 524005 12 Too many r...

Page 99: ...Timeout error of CAN Receive Frame ComMS_Sys1TO error memory Slave Master Slave internal CAN message 524039 9 Timeout error of CAN Receive Frame ComMS_Sys2TO error memory Slave Master Slave internal...

Page 100: ...omRxDPFCtl 524105 9 Timeout error of CAN Transmit Frame ComEGRMsFlw 524106 9 Timeout error of CAN Receive Frame ComRxEGRMsFlw1 524107 9 Timeout error of CAN Receive Frame ComRxEGRMsFlw2 524108 9 Timeo...

Page 101: ...at all necessary tools and test equipment are available and ready for use About This Section There are two groups of schematics in this section Electrical Schematics WARNING Electrocution burn hazard...

Page 102: ...w regulator Relief valve 3 position 4 way proportional directional valve 2 position 3 way directional valve 3 position 4 way solenoid valve 2 position 4 way solenoid valve 2 position 2 way solenoid va...

Page 103: ...rt No 1272852 GTH 5519 5 3 Section 5 Schematics Electrical Schematic Sheet 1 of 8 C GENIE 31 a Terex brand GENIE ENGINE RPM hour C 60 105 33 a 18 10 22 11 17 7 16 b 14 15 c d e f g h 12 13 24 20 Up to...

Page 104: ...5 4 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 2 of 8 Up to SN GTH5515B 2364...

Page 105: ...September 2016 Part No 1272852 GTH 5519 5 5 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 3 of 8 Up to SN GTH5515B 2364...

Page 106: ...5 6 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 4 of 8 Up to SN GTH5515B 2364...

Page 107: ...September 2016 Part No 1272852 GTH 5519 5 7 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 5 of 8 Up to SN GTH5515B 2364...

Page 108: ...5 8 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 6 of 8 Up to SN GTH5515B 2364...

Page 109: ...September 2016 Part No 1272852 GTH 5519 5 9 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 7 of 8 Up to SN GTH5515B 2364...

Page 110: ...19 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 8 of 8 F 10 F 09 F 08 F 07 F 06 F 05 F 04 F 03 F 02 F 01 F 20 F 19 F 18 F 17 F 16 F 15 F 14 F 13 F 12 F 11 Up to SN GT...

Page 111: ...September 2016 Part No 1272852 GTH 5519 5 11 Section 5 Schematics Sheet 1 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630 ELECTRICAL SCHEMATIC...

Page 112: ...5 12 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 2 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630...

Page 113: ...September 2016 Part No 1272852 GTH 5519 5 13 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 3 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630...

Page 114: ...5 14 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 4 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630...

Page 115: ...September 2016 Part No 1272852 GTH 5519 5 15 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 5 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630...

Page 116: ...5 16 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 8 of 8 Sheet 6 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630...

Page 117: ...September 2016 Part No 1272852 GTH 5519 5 17 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 7 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630...

Page 118: ...5 18 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 8 of 8 From SN GTH5515B 2365 to SN GTH5516M 4630...

Page 119: ...rt No 1272852 GTH 5519 5 19 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 1 of 8 From SN GTH5516M 4631 C GENIE 31 a Terex brand GENIE ENGINE RPM hour C 60 105 33 a 18 10 22 11 17 7 16 b 14 15 c d e...

Page 120: ...5 20 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 2 of 8 From SN GTH5516M 4631...

Page 121: ...September 2016 Part No 1272852 GTH 5519 5 21 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 3 of 8 From SN GTH5516M 4631...

Page 122: ...5 22 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 4 of 8 Optional Part From SN GTH5516M 4631...

Page 123: ...September 2016 Part No 1272852 GTH 5519 5 23 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 5 of 8 Optional Part From SN GTH5516M 4631...

Page 124: ...5 24 GTH 5519 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 6 of 8 Optional Part From SN GTH5516M 4631...

Page 125: ...September 2016 Part No 1272852 GTH 5519 5 25 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 7 of 8 Optional Part From SN GTH5516M 4631...

Page 126: ...9 Part No 1272852 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC Sheet 8 of 8 F 10 F 09 F 08 F 07 F 06 F 05 F 04 F 03 F 02 F 01 F 20 F 19 F 18 F 17 F 16 F 15 F 14 F 13 F 12 F 11 F1 From SN G...

Page 127: ...September 2016 Section 5 Schematics 5 27 5 28 Hydraulic Schematic...

Page 128: ...p 5 7 0 5 Double overcenter safety valve piloting ratio 4 2 1 cracking pressure 350 bar i s p 5 7 0 5 Single overcenter safety valve piloting ratio 4 2 1 cracking pressure 350 bar i s p 5 7 0 5 Singl...

Page 129: ...exhaust do not idle the engine except as necessary service your equipment and vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your equipment or vehicle a...

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