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Genie GTH-3007 Stage B Operator'S Manual Download Page 75

Page

  

D-1

MAINTENANCE

Document 57.0008.5200 - 10/2006

Handler with telescopic boom 

GTH-3007

 

D-1

  

LUbRICANTS - HEALTH AND SAFETy PRECAUTIoNS ..............................................  D-3

 

D-2

   

RoUTINE mAINTENANCE .............................................................................................  D-4

 

D-2.1

   

oil change schedule .......................................................................................................  D-5

 

D-3

   

mAINTENANCE JobS ...................................................................................................  D-6

 

D-3.1

   

Disconnecting the battery ...............................................................................................  D-6

 

D-3.2

   

Access to the engine and tanks compartments ..............................................................  D-7

 

D-3.3

   

Greasing .........................................................................................................................  D-8

 

D-3.4

   

Tyres and wheels ............................................................................................................  D-9

 

D-3.5

   

brakes .............................................................................................................................  D-10

 

D-3.5.1

    Checking the brake oil level ............................................................................................  D-10

 

D-3.6

  

 

Engine air filter

 ................................................................................................................  D-11

 

D-3.7 

 

 

Cab air filter

 .....................................................................................................................  D-12

 

D-3.8 

  

Engine cooling system ....................................................................................................  D-12

 

D-3.9

  

Checking the oil level in the tank ....................................................................................  D-13

 

D-3.10

   

Changing the oil filter canisters on the intake line

 ...........................................................  D-14

 

D-3.10.1

    Transmission oil filter

 ......................................................................................................  D-14

 

D-3.10.2

    Auxiliary circuits oil filter

 ..................................................................................................  D-15

 

D-3.11

    oil level in the differential gears and the rducer ..............................................................  D-16

 

D-3.11.1

    Front and rear differential gears ......................................................................................  D-16

 

D-3.11.2

    Reducer ..........................................................................................................................  D-16

 

D-3.12

    oil level in the (front/rear) wheel reduction gears ...........................................................  D-17

 

D-3.13

 

Shafting alignment ..........................................................................................................  D-18

 

D-3.14

 

Adjusting the sliding pads of the boom sections .............................................................  D-19

 

D-3.15

 

Checking the safety devices ...........................................................................................  D-20

 

D-3.16

 

Checking the state of the structure .................................................................................  D-22

 

D-4 

  

ELECTRICAL SySTEm ..................................................................................................  D-23

 

D-4.1   

battery .............................................................................................................................  D-24

 

D-4.2 

  

Fuses and relays .............................................................................................................  D-24

 

D-4.3

  

12V DC lamps .................................................................................................................  D-26

 

D-5

   

REFUELLING .................................................................................................................  D-27

 

D-5.1

  

Refuelling ........................................................................................................................  D-27

 

D-5.2

   

Product specifications

 .....................................................................................................  D-27

 

D-5.2.1

    Engine oil ........................................................................................................................  D-27

 

D-5.2.2 

   Lubrication oils and relevant filtering elements

 ...............................................................  D-27

 

D-5.2.3

    Fuel .................................................................................................................................  D-28

 

D-5.2.4 

   Grease ............................................................................................................................  D-28

Section

 

D

MAINTENANCE

TABLE OF CONTENTS

Summary of Contents for GTH-3007 Stage B

Page 1: ...THOROUGHLY READ AND UNDERSTAND THIS HANDBOOK BEFORE OPERATING THE MACHINE CAUTION KEEP THIS HANDBOOK IN THE MACHINE AT ALL TIMES GTH 3007 Part N 57 0008 5200 Rev 0A 04 2007 From serial n 15854 To seri...

Page 2: ......

Page 3: ...ture Dept Studio VEGA Forl Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Geni...

Page 4: ...REVISED PAGE LIST Revision Revised Issued N Date pages Notes by 0A 04 2007 D 27 Revision 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38...

Page 5: ...aintenance of the machine STRICTLY COMPLY WITH THE INSTRUCTIONS GIVEN IN THIS HANDBOOK READ AND UNDERSTAND THIS HANDBOOK BEFORE STARTING USING AND CARRYING OUT ANY OPERATION WITH AND ON THE MACHINE Th...

Page 6: ...UTION DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Red used to indicate an imminently hazardous situation which if not avoided will result in death or serious in...

Page 7: ...th telescopic boom GTH 3007 GENERAL INDEX GENERAL INDEX GENERAL INFORMATION Sect A SAFETY PRECAUTIONS Sect B OPERATING INSTRUCTIONS Sect C MAINTENANCE Sect D TROUBLESHOOTING Sect E OPTIONAL ATTACHMENT...

Page 8: ...Document 57 0008 5200 10 2006 Page Handler with telescopic boom GTH 3007 Intentionally blank page...

Page 9: ...6 Identification plates of the main parts A 11 A 3 ALLOWED USE A 12 A 3 1 Allowed use A 12 A 3 2 Improper use A 12 A 3 3 Residual hazards A 12 A 3 4 Applicable standards A 13 A 3 5 Safety devices A 1...

Page 10: ...osition Conventionally the machine should be considered positioned as shown in the figure This convention is necessary to make any reference of this handbook to different machine parts front rear etc...

Page 11: ...IMPORTANT The familiarisation with these labels is never a waste of time Make sure they are easy to read For this purpose cleanthemorreplacethosethatbecomeunreadable either graphic or text To clean la...

Page 12: ...elescopic boom GTH 3007 09 4618 0485 09 4616 0002 09 4618 0022 09 4618 0230 09 4618 0547 09 4618 0242 09 4618 0240 09 4618 0484 09 4618 0241 09 4618 0547 09 4618 0547 09 4618 0010 09 4618 0489 09 4618...

Page 13: ...hot components 09 4618 0026 Use limits close to electric lines It defines the minimum distance to be kept when the machine is used close to aerial electric lines 09 4618 0271 Battery disconnect switc...

Page 14: ...during operation can become hot and cause burns Riskofcrushinginjurytothehands Useextremecaution when moving the outriggers Presence of moving parts Use extreme caution when moving the outriggers 09 4...

Page 15: ...GTH 3007 AU GTH 3007 09 4618 0547 Tyreinflationsticker Placednearthewheels thislabel shows the recommended tyre inflation pressure 09 4616 0068 Machine data plate The identification plate contains the...

Page 16: ...ife But we consider useful to explain them once again Symbol Description PROTECT THE ENVIRONMENT IMPORTANT Spend the necessary time to become familiar with these symbols and to learn their meaning Haz...

Page 17: ...cument 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 Front optional work light Road jobsite selector switch Lifting point Fuel plug Engine oil filler Engine oil dipstick Symbol Descriptio...

Page 18: ...machines destined for foreign markets The identification plate Fig A9 contains the main identification data of the machine like model serial number and year of manufacture ROPS FOPS cab type approval...

Page 19: ...IQUE FABRIK NR DIESEL MOTOR NO DE SERIE MOTOR TERMICO Fig A 8 Fig A 9 Fig A10 da kg a kg kg OMOLOGAZIONE NUMERO DI IDENTIFICAZIONE DATI OMOLOGAZIONE STRADALE MASSA TOTALE AMMISSIBILE MASSA RIMORCHIABI...

Page 20: ...general may result in risks for both operators and bystanders DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT We list below some of the most frequent and hazardous...

Page 21: ...ft trucks Fork arms Technical characteristics and testing ISO DIS 3287 Poweredindustrialtrucks Pictorialsigns Control symbols ISO 3449 1992 Earth moving machinery Falling object protective structures...

Page 22: ...it stops the engine and blocks the movements of the machine Before starting work again find and rectify the causes which compelled to an emergency stop then reset the button to neutral position pressi...

Page 23: ...with telescopic boom GTH 3007 Block valves fitted to all cylinders A Block valve on attachment coupling cylinder B Block valve on lifting cylinder C Block valve on balance cylinder D Block valve on bo...

Page 24: ...of the main components 1 Forks 2 Attachment holding frame 3 2nd boom section 4 1st boom section 5 Engine hood 6 Driving cab according to ROPS FOPS provisions 7 Left rear view mirror 8 Beacon 9 Front...

Page 25: ...enables the operator to work under absolute safety conditions A eight LED display shows the stability variation When the 7th red LED lights up all machine movements are stopped but for the boom retra...

Page 26: ...Wheel base mm 2650 F Length to the front tyres mm 4090 G Length to the attachment holding plate mm 4690 H Ground clearance mm 410 Internal steering radius mm 2200 External steering radius mm 4050 A 5...

Page 27: ...3108 Power at 2500 rpm ISO 3046 IFN kW 60 A 5 8 ELECTRICAL SYSTEM Voltage V 12 Battery Ah 100 A 5 9 Machine sound levels Guaranteed sound power level in accordance with the Directive 2000 14 CE dB Lwa...

Page 28: ...rer before being used again ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION IMPORTANT Fiveyearsafterthefirstplacingintooperationofthe machineorafter6000hours whicheveroccursfirst check the state o...

Page 29: ...rators B 3 B 2 2 Requisites of the servicemen B 3 B 2 3 Working clothes B 4 B 2 4 Personal protective equipment B 4 B 3 SAFETY PRECAUTIONS B 4 B 3 1 Hazards on the jobsite B 4 B 3 2 Operation or maint...

Page 30: ...is section be sure that the methods cannot damage the machine directly or indirectly or make it unsafe contactGENIEAssistanceServiceforanysuggestion and the necessary written permission DANGER DANGER...

Page 31: ...ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT The operator shall have a licence or a drivin...

Page 32: ...rsonnel on the ground must never touch or operate the machine until energized power lines are shut off DANGER DANGER CAUTION Do not at any time use the machine during a storm DANGER DANGER ELECTRICAL...

Page 33: ...g precautions should be taken First of all make sure that the maintenance interventions have been carried out with care according to the established schedule see section D Maintenance DANGER DANGER EL...

Page 34: ...ICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Any intervention on the hydraulic circuit must be carried out by authorised personnel The hydraulic circuit of this machine is fitted wi...

Page 35: ...ked load exposed to the wind Increasing the area exposed to the wind will decrease machine stability Use extreme caution and slow speeds when the machine is driven across uneven or unstable grounds sl...

Page 36: ...ate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not lower the boom if the area underneath is not clear of personnel or obstructions B 4 SAFETY DEVICES DANGER DANGER ELE...

Page 37: ...C 18 C 3 4 3 Lifting lowering the boom C 19 C 3 4 4 Pitching the attachment holding frame forward back C 20 C 3 4 5 Extending retracting the boom C 21 C 3 4 6 Quick coupling the attachments C 22 Secti...

Page 38: ...n to the next chapter 2 Always perform a pre operation inspection Read and understand the safety rules before going on to the next chapter 3 Always test the machine functions prior to use 4 Inspect th...

Page 39: ...t components limit switches and horn lights moment limiter joystick pushbutton emergency stop button machine ignition control nuts bolts and other fasteners Check the entire machine for cracks on weld...

Page 40: ...an access door on the left hand side Door opening from outside Insert the key and release lock 1 Press the pushbutton and open the door Door closing from inside Pull the door with force it locks autom...

Page 41: ...y In an emergency the operator can use he front or the rear window as safety exit ways The rear window has handles for partially opening the glass Such handles are locked in position by some wing nuts...

Page 42: ...this control pull out and rotate the lever knob by 180 Height adjustment Turn knob 3 clockwise to lift the seat turn it counter clockwise to lower the seat In some seats height can be adjusted to thre...

Page 43: ...e To adjust its position manually rotate the joint it is fitted with C 2 4 Adjusting the steering column Both steering column and dashboard can be set to a different angle For this purpose Loosen leve...

Page 44: ...0008 5200 10 2006 Handler with telescopic boom GTH 3007 40 80 120 C 0 1 2 3 4 5 6 7 80 120 C 40 10 8 6 0 4 2 2 4 6 8 10 C A 10 1 2 17 11 12 13 6 15 16 19 21 23 22 24 25 27 7 9 8 4 5 1 28 29 F R N 14...

Page 45: ...switch 13 Gas pedal 14 Overload warning system display 15 Fresh air flap 16 Emergency stop button 17 Pushbutton enabling the attachment coupling release 18 Control lever 19 Negative brake on off switc...

Page 46: ...Board controls and instruments are on The warning light 28 signalling the glow plugs preheating comes on Wait until the light goes off before starting the engine Engine starting when released key spri...

Page 47: ...Turn signals function Set lever to pos to indicate a turn leftwards or to pos 2 to indicate a turn rightwards Lights function The lever operates the light switching and shall be used in conjuntion wi...

Page 48: ...button switch 19 to engage the parking brake and push it once again to disengage the brake Every pressure of the pushbutton switches the warning light on and off When the red warning light is on the p...

Page 49: ...work setting and enable the boom control and the four wheel steering The built in button light switches off DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before switchi...

Page 50: ...osition it switches on the turn signals simultaneously 12 Road lights switch This switch is located above the ignition switch and is used in conjunction with lever 5 see chap C 3 2 3 23 Air conditioni...

Page 51: ...indicates that the accumulator of the negative brake is getting discharged 68 Indicator light turn signals Greenindicatorlightthatsignalswhenturnsignals are ON 28 Indicator light glow plugs preheating...

Page 52: ...ough operated does not perform any function ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION IMPORTANT Seize the control lever correctly and move it gently The motion speed of the actuators depends...

Page 53: ...e control lever to or Boom extraction retraction Rotate wheel 2 to position or Attachment coupling release press button 3 together with the dashboard enabling button 17 and shift the lever to or DANGE...

Page 54: ...L DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before restarting the machine find and rectify the faults that caused the emergency 40 80 120 C 0 1 2 3 4 5 6 7 80 120 C 40 10 8 6 0 4 2 2...

Page 55: ...VIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of...

Page 56: ...NT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of the ma...

Page 57: ...TTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of the machin...

Page 58: ...MENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of the...

Page 59: ...y blocking anydangerousmanoeuvresandanerrormessagestarts flashingonthedisplay Foranyfurtherinformation refer to chap C 5 2 Also check the efficiency of the safety devices as described in chap D 3 15 n...

Page 60: ...tart the engine Turn any users off by the special control levers Put the gear lever to neutral and engage the parking brake Ensure the machine battery A is connected to the frame earth the terminals a...

Page 61: ...ar this allows for a gradual warm up of the engine oil and a better lubrication In case of engine jump starting remove the booster cables see chapter C 4 3 C 4 5 Disconnecting the battery Duringmainte...

Page 62: ...lways engage theparking brake after stoppingthe machine to prevent possible accidental motions of the vehicle DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER...

Page 63: ...r see the relevant handbook delivered with the machine At the delivery the machine is refilled with SHELL RIMULA 15W 40 D 5 2 2 Lubrication oils and relevant filtering elements Refill the machine with...

Page 64: ...t 4 comes on The display 2 remains off and the monitoring system runs a self test before displaying digit 0 to warn that the system is activated During operation the LED bar 3 lights up gradually depe...

Page 65: ...pt operation of the levers during the load handling If duringwork severalindicatorslightup operatethe levers more smoothly C 5 2 3 Alarm codes and resetting The limiter has diagnostic facilities to ai...

Page 66: ...ENT ATTENTION CAUTION IMPORTANT The centre of gravity of the load must always be halfway between the forks Ensure you exactly know the weight of the load before handling it When extending the boom do...

Page 67: ...0 cm from the ground Suit the machine speed to the ground conditions to avoid dangerous jumps side skids of the vehicle and possible load falls When driving on slopes or ramps hold the load uphill DAN...

Page 68: ...attachment flat on the ground Pitch the attachment holding frame forward and lower the boom to release the attachment upper lock Move back with the machine or with the boom and drive to the new attac...

Page 69: ...TRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT After the substitution of an attachment or after a...

Page 70: ...et the gearbox lever to neutral When possible start the engine and use the hydraulic drive and the braking system Raise the front wheels of the machine and remove the Cardan shaft of the transmission...

Page 71: ...e special guard or withdraw the floating forks DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT With the floating forks pitched back do not move the fork pitchingcyl...

Page 72: ...C 6 4 Transporting the machine on other vehicles To transport the machine on another vehicle follow the steps below Put chocks at the machine wheels Ensure ramps are correctly positioned Retract the...

Page 73: ...e above precautions Additionally Wash the machine thoroughly For a better cleaning remove grills and protection casings Carefully dry all machine parts by blowing some compressed air Lubricate the mac...

Page 74: ...ENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Ifthemachineshallbeusedinamarineorequivalent environment protect it against salt deposits w...

Page 75: ...line D 14 D 3 10 1 Transmission oil filter D 14 D 3 10 2 Auxiliary circuits oil filter D 15 D 3 11 Oil level in the differential gears and the rducer D 16 D 3 11 1 Front and rear differential gears D...

Page 76: ...y voids GENIE warranty ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT For the engine maintenance please refer to the specific Operator handbook supplied with the machine Observe...

Page 77: ...ted oil is always polluting Never drain oil on the ground Store new oil in a suitable warehouse Pour exhausted oil into cans and deliver them to specialised firms for disposal Oil leaks In case of acc...

Page 78: ...and rear axles and any equipment of the machine 8 Check the efficiency of the lighting electric system 9 Check the efficiency of braking system and parking brake 10 Check the efficiency of the steeri...

Page 79: ...above 1 Change the oil in the front and rear differential units and in the power divider 2 Change the oil in the four wheel reduction gears 3 Change the hydraulic oil 4 Change the safety cartridge of...

Page 80: ...ith engine shut down until noticing a gradual binding of the handwheel DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT...

Page 81: ...brake Unlock the bonnet lock A Lift the bonnet using the special handle B until it latches in the gas spring To close the bonnet press on the green locking device D on the gas spring and lower the bon...

Page 82: ...ny old grease with a degreaser from the telescopes before smearing them with new grease Regularly grease the machine to grant it efficient conditions and a long life By means of a pump inject grease i...

Page 83: ...ssembled or replaced check the nut torque of the wheels every 2 hours until they stay correct DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRIC...

Page 84: ...ator in the cab shall step on the brake pedal repeatedly and as soon as a certain resistance is noticed he shall hold the pedal stepped down At this time the operator on the ground shall loosen valve...

Page 85: ...RICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Assoonasthewarninglamp24onthecabdashboard switches on replace the outer element 2 Changing the internal element See step 1 for removing...

Page 86: ...g compressed air or washed with water and or solvents D 3 8 Engine cooling system DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PR...

Page 87: ...e changed proceed as follows 1 Stop the machine on a level ground and make sure the parking brake is engaged 2 Release the pressure from the hydraulic circuit 3 Place a container of suitable size unde...

Page 88: ...filtering element C using a wrench 4 Change the filtering element then before fitting a new one thoroughly clean and grease both seat and gasket 5 Hand tighten and re open cock DANGER DANGER ELECTRICA...

Page 89: ...ollows 1 Stop the machine on a level ground and engage the parking brake 2 Remove the inspection hatch D and unscrew the oil filter fitted inside the tank 3 Check the tank is clean then fit a new filt...

Page 90: ...plug B Add new oil through plug until it is level with the hole Refit and tighten level filler plug D 3 11 2 Reducer To check the oil level in the reducer Stop the machine on a level ground and engage...

Page 91: ...nd ensure the plug is oriented along the vertical axis Place a container of suitable size under the reduction gear plug Unscrew plug and drain any oil from the reduction gear Rotate the wheel by 90 un...

Page 92: ...ecking the alignment visually follow the procedure below 1 Move to a solid and level ground 2 Set the steering selection switch 11 to four wheel steer pos 2 3 Rotate the steering up to its stop either...

Page 93: ...the maximum wearing limit renew the pad Tightenthescrewsfixingthepadsattherecommended torque see below Use a dynamometric wrench Tightening torques of the pad screws in relation to the screw diameter...

Page 94: ...imply press it down during a movement The pressure of the pushbutton shall cause the movement to stop and the engine to shut down Should that not be the case contact GENIE Technical Service Checking t...

Page 95: ...ll flow out of the hoses and the load shall remain blocked in position Should that not be the case the valve must be replaced Contact GENIE Technical Service DANGER DANGER ELECTRICAL DANGER PROTECT TH...

Page 96: ...of the machine or after 6000 hours whichever occurs first check the state of the structure paying attention to the welded supporting joints and the boom pins DANGER DANGER ELECTRICAL DANGER PROTECT T...

Page 97: ...ls smearing them with pure vaseline Remove the battery and store it in a dry place when the machine is not used for a long time DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTIO...

Page 98: ...OR RIGHT HIGH BEAM 10 F9 LEFT HIGH BEAM 10 F10 SPEED SELECTOR BUZZER 15 F11 SPEED SELECTOR WINDSCREEN WASHER CONTROL 10 F12 OPTIONAL 5 F13 OPTIONAL 5 F14 OPTIONAL 7 5 F15 ENGINE STOP SOLENOID VALVE 5...

Page 99: ...sed Ref Circuit K1 MUSHROOM HEAD SWITCH POWER SUPPLY K2 FWD SPEED SOLENOID VALVE K3 K2 K5 RELAY ENERGIZING COIL K4 OVERLOAD WARNING SYSTEM DISCONNECT KEY OVERLOAD WARNING SYSTEM CONTROL UNIT K5 REVERS...

Page 100: ...se plate lights 12 V BA 15s 5 W Back up lamps 12 V BA 15s 21W DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMEN...

Page 101: ...evant handbook delivered with the machine At the delivery the machine is refilled with SHELL RIMULA 15W 40 D 5 2 2 Lubrication oils and relevant filtering elements Refill the machine with following lu...

Page 102: ...sel fuel mixtures The composition of the latter can vary in relation to the ambient temperature up to max 80 oil D 5 2 4 Grease For the machine greasing use DANGER DANGER ELECTRICAL DANGER PROTECT THE...

Page 103: ...TS AND TROUBLESHOOTING Document 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 E 1 FAULTS AND TROUBLESHOOTING E 2 E 1 1 Fault Cause Solution E 2 Section E FAULTS AND TROUBLESHOOTING TABLE...

Page 104: ...D FUNCTION ON EVEN WHEN SELECTING THE Jobsite FUNCTION The 50A fuse F31 supplying power to the dashboard is blown engine compartment Battery disconnected Battery down Battery cut out switch OFF Speed...

Page 105: ...re 1 E2PROM error 2 The value read from CELL 1 is higher than max permissible Replace fuses F2 and or F24 Check and replace fuse F2 if necessary Check and replace fuse F22 if necessary Set to JOBSITE...

Page 106: ...Stop and restart the machine and run a new test If the error message is still shown address to the GENIE service centre to replace the DLE unit Stop and restart the machine If the error message is sti...

Page 107: ...with telescopic boom GTH 3007 F 1 1 Shovel F 3 F 1 2 Cereal shovel F 4 F 1 3 Fixed hook on plate F 5 F 1 4 Mixing bucket F 6 F 1 5 Extension jib F 7 F 1 6 Forks with hydraulic side shift F 8 F 1 7 Fo...

Page 108: ...HE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Mounting optional attachments and especially the extensionjib canchangeth...

Page 109: ...el load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of the attachment holding plate Ma...

Page 110: ...vel load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of the attachment holding plate M...

Page 111: ...gs or chains in compliance with all pertinent regulations Tohandletheload raiseandrotatethetelescopicboom of the handler Maintenance Visually check the hook for damage before using it Check the safety...

Page 112: ...operatetheattachmentlocking lever after connecting the feeding lines of the new attachment to the quick couplings see page F 2 Maintenance DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTEN...

Page 113: ...A Length mm 2100 B Width mm 920 H Height mm 630 Weight kg 115 Application Quick coupling fitted attachment for maintenance interventions at high working heights Safety Strictly obey the general safet...

Page 114: ...hifting the load to the side by 100 mm Safety Strictly obey the general safety precautions given in section B SAFETY Do not load loose materials Do not move superposed pallets Operation To adjust the...

Page 115: ...hrubsandotherlooseagricultural products Safety Strictly obey the general safety precautions given in section B SAFETY Operation To adjust the fork tilting operate the rotation lever of the holding pla...

Page 116: ...Page F 10 OPTIONAL ATTACHMENTS Document 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 Intentionally blank page...

Page 117: ...x G 4 G 3 2 Wiring diagram G 5 G 3 2 1 Sheet 1 of 9 G 5 G 3 2 2 Sheet 2 of 9 G 6 G 3 2 3 Sheet 3 of 9 G 7 G 3 2 4 Sheet 4 of 9 G 8 G 3 2 5 Sheet 5 of 9 G 9 G 3 2 6 Sheet 6 of 9 G 10 G 3 2 7 Sheet 7 of...

Page 118: ...M 12 x 1 75 18900 37800 53000 63700 42 4 84 8 119 143 M 12 x 1 25 20600 41300 58000 69600 45 3 90 6 127 153 M 14 x 2 25800 51500 72500 86900 67 4 135 190 228 M 14 x 1 5 28000 56000 78800 94500 71 7 14...

Page 119: ...ND DOCUMENTS ENCLOSED Document 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 G 2 1 Load Chart with forks 0 1 2 3 4 5 1 0 1 2 3 4 5 6 7 8 6850 1500 Kg 1250 Kg 2000 Kg 2 5 0 0 K g 3 0 0 0 K...

Page 120: ...86 30 87A 85 87 87 K6 30 85 87A 86 K7 30 85 87A 87 86 30 85 87A 86 K2 30 85 87A 5A 5A 15 16 1 2 15A 7 5A 15A 15A 17 18 15A 19 5A 3 4 15A 5 5A 87A 30 87A 86 K8 85 87 K9 87 30 87A 86 K3 85 87 K4 86 87 8...

Page 121: ...1 of 9 AIR CoNDITIoNING moToR 12V bATTERy DISCoNNECTIoN bATTERy STARTER moToR ALTERNAToR ADDITIoNAL FUEL SoLENoID VALVE PREHEATING CoNTRoL UNIT mAXIFUSE SySTEm PRoTECyIoN mAXIFUSE STARTING RELAy HyDR...

Page 122: ...UMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 2 Sheet 2 of 9 PARKING bRAKE SWITCH FAST SPEED SoLENoID VALVE bACK UP HoRN REAR LIGHT REVERSE SPEED SoLENoID VALVE TRANSmISSIoN DISCoNNECTED...

Page 123: ...0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 3 Sheet 3 of 9 SoLENoID VALVE ENGINE SToP EmERGENCy SWITCH INTERmITTENCE LIGHT INDICAToR EmERGENCy INDICAToR...

Page 124: ...06 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 4 Sheet 4 of 9 HEAD LIGHT INDICAToR LIGHT RIGHT HEAD LIGHT INDICAToR LIGHT LEFT REAR AND SToP LIGHTS LEFT REAR AND SToP LIG...

Page 125: ...8 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 5 Sheet 5 of 9 HoRN LIGHTS INDICAToR WIND SCREEN WIPER WIND SCREEN WIPER WASHER moToR WIND SCREEN WIPER WASHER...

Page 126: ...elescopic boom GTH 3007 G 3 2 6 Sheet 6 of 9 WATHER TEmPERATURE SENSoR DASHboARD LIGHT INDICAToR FUEL FLoAT ENGINE oIL PRESSURE SENSoR NEGATIVE bRAKE PRESSURE SWITCH HyDRAULIC oIL TEmPERATURE GAUGE Hy...

Page 127: ...06 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 7 Sheet 7 of 9 RoAD SAFETy SWITCH AIR VENTILAToR moToR SWITCH AIR VENTILAToR moToR WHEEL STEERING SoLENoID VALVE STEERING S...

Page 128: ...Page G 12 Document 57 0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 8 Sheet 8 of 9 RoAD SAFETy SWITCH bEACoN WoRK LIGHT WoRK LIGHT SWITCH oPTIoNAL...

Page 129: ...LVE PRESENT mEN SoLENoID VALVE DISPLAy Cobo FoR ANTI oVERTURN Present men Present men Distributor Joystick Joystick Joystick Joystick Extend boom S V Extend boom S V 12 V bn Retrac boom S V Retrac boo...

Page 130: ...Page G 14 Document 57 0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 Intentionally blank page...

Page 131: ...reducing valve setting pressure 28 bar Piloting lines hydraulic collectors Parking emergency brake selector valve 4 ways 2 positions Parking emergency brake control valve orifice dia 0 5 mm cracking...

Page 132: ...Page G 16 Document 57 0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 Intentionally blank page...

Page 133: ...07 G 5 ROUTINE CHECK SCHEDULE SAFETY DEVICES Component Result Notes Date Positive Negative Signature Block valve 1 Block valve 2 Block valve 3 Block valve 4 Block valve 5 Block valve 6 Block valve 7 B...

Page 134: ...lve on telescope extension cylinder Block valve 4 Block valve on attachment moving cylinder Block valve 5 Block valve on attachment locking cylinder Block valve 6 Block valve 7 Block valve 8 Block val...

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