Genie GCL-J&H Installation Manual Download Page 50

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FUNCTION

CONNECTION TYPE

11-POSITION

TERMINAL BLOCK

INSIDE ELECTRIC BOX

OPEN

Causes door to open if not at Up Limit.

Causes a closing door to reverse.

Causes door to close if not at Down Limit.

Normally-Open Dry Contact to GND.

STOP

Causes a moving door to stop.

Prevents the operator from running.

Normally-Closed Dry Contact to GND.

Common ground connection for Open, Close, Stop &

1-Btn Inputs.

1-BTN

Causes door to open if not at Up Limit or Mid-Stop Limit.

Causes door to close if at Up Limit or Mid-Stop Limit.

Causes door to stop if opening.

Causes a closing door to reverse.

Normally-Open Dry Contact to GND.

Reverses a closing door if photocell beam is blocked.

N-O REVERSE

Causes a closing door to reverse.

NOTE: Will not open a stopped door.

Normally-Open 2-Wire Non-Monitored Edge Sensor.

N-O REVERSE

Causes a closing door to reverse.

NOTE: Will not open a stopped door.

Normally-Open 2-Wire Non-Monitored Edge Sensor.

EXT INTLK

Causes a moving door to stop.

Prevents the operator from running when contact is open.

Operates even if microcontroller is non-functional.

Normally-Closed dry contacts.

(board will energize these contacts at n24VDC).

EXT INTLK

Causes a moving door to stop.

Prevents the operator from running when contact is open.

Operates even if microcontroller is non-functional.

Normally-Closed dry contacts.

(board will energize these contacts at n24VDC).

2-POSITION TERMINAL

L1 / L1

120VAC: Connect to Line (Hot) / 240VAC: Connect to Line 1.

BLOCK

(INSIDE ELECTRIC BOX)

N / L2

120VAC: Connect to Neutral / 240VAC: Connect to Line 2.

Power to

PWR

Power for radio & other accessories.

+20 to +40VDC, fused at 315mA (F1). Connect to radio or other accessory's power input.

Connect to radio or other accessory's

RAD

Causes door to open if not at Up Limit or Mid-Stop Limit.

Causes door to close if at Up Limit or Mid-Stop Limit.

Causes a closing door to reverse.
Common ground connection for PWR and RAD terminals.

Connect to radio or other accessory's ground input.

EXPANSION PORT

Accessory Module Ribbon Cable.

PLUG CONNECTIONS

INSIDE ELECTRIC BOX

TRANSFORMER

Connects main transformer to control board.

Transformer Plug.

BRAKE

Connects brake solenoid to control board.

Brake Solenoid Plug.

Motor Plug.

HOIST INTLK

Causes moving door to stop.

Prevents the operator from running.

Operates even if microcontroller is non-functional.

Limit Sensor Plug.

Hoist Interlock Plug or Jumper.

INPUT

COM

(Radio Input Control)

(not polarity sensitive)

Photocells ONLY to these inputs.

(not polarity sensitive)

LIMIT SENSOR

Causes door to stop at top and bottom of normal travel.

MOTOR

Connects motor and capacitor to control board.

Connects accessory modules to operator.

RADIO AND

ACCESSORIES

PIGTAIL

10.9

Section 10: Appendix B

Screw Terminal Assignments

Other Connections

operator.

NOTE: Photocells must be enabled in Calibration Mode.

Photocells ONLY to these inputs.

ODC STB

www.geniecompany.com

06-12

Standard Duty Operator

GCL-J&H

signal (output).

Summary of Contents for GCL-J&H

Page 1: ...ght HP Max Door Weight Sectional Rolling Steel 1 2HP 1120 lbs 3 4HP 1370 lbs 1HP 1620 lbs 1 2HP 998 lbs 3 4HP 1220 lbs 1HP 1440 lbs NOT FOR RESIDENTIAL USE This Installation Manual provides the information required to install troubleshoot and maintain the GCL J H r o t a r e p O r o o D l a i r t s u d n I l a i c r e m m o C EZ Limit Multivolt TensiBelt ...

Page 2: ...6 5 Monitored Reversing Devices 6 6 Setting Open Close Modes 6 7 Optional Transmitter Programming 6 8 Setting Mid Stop Limit 6 9 Resetting the MRT 6 9 Section 7 Special Operational Features 7 1 7 2 Operator Cycle Count 7 1 GDO Display Firmware 7 1 Operator Type 7 2 Section 8 Troubleshooting 8 1 8 5 Display Operation 8 1 Error Codes 8 1 8 2 Run Codes 8 2 8 3 LED Indicators 8 4 Safe T Beam Self Diag...

Page 3: ... to install troubleshoot and maintain a this commercial industrial door operator Section 2 Section 3 Sections 4 6 FOR ASSISTANCE CALL 1 800 843 4084 Sections 7 8 Sections 9 11 Failure to correctly perform all steps in sections 4 6 can result in serious injury or death WARNING 1 1 Standard Duty Operator GCL J H ...

Page 4: ... has a broken spring Could result in Serious Injury or Death Turn off electrical power before removing operator cover When replacing the cover make sure wires are not pinched or near moving parts Operator must be electrically grounded Do Not try to remove repair or adjust springs or anything to which door spring parts are fastened such as wood block steel bracket cable or any other structure or li...

Page 5: ...ain conditions for doors with pass doors and door locks See page 5 5 8 Accessory equipment Examples are reversing edges and or photocell beams required for doors set to operate as momentary contact auxiliary control relays warning lights etc WARNING DO NOT apply line voltage until instructed to do so CAUTION Check working condition of door before installing the operator Door must be free from stic...

Page 6: ...ge is the critical factor in selecting the proper operator These Sq Ft measurements are based on square doors e g 16 x 16 Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA steel and 42 for 20GA steel GCL J H 1 2 YES GCL J H 3 4 YES GCL J H 1 YES www geniecompany com 0 12 Standard Duty Operator GCL J H 297 333 333 416 476 476 238 238 274 450 310 N A 126 126 359 419 419 552 618 N...

Page 7: ...layed iin place IMPORTANT INSTALLATION INSTRUCTIONS WARNING Toreducetheriskofsevereinjuryordeath 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Install only on a properly operating and balanced door A door that is operating improperly could cause severe injury Have qualified service personnel make repairs to cables spring assemblies and other hardware before installing the operator 3 Remove all...

Page 8: ...ad plate with 7 16 14 socket button head cap screws and hex nuts Finger tight 5 Align the door sprocket and operator output sprocket and wrap 50 roller chain around both Lock sprockets in place by tightening their set screws 6 Tension the drive chain by pulling the operator through the slot in the power support bracket and tighten cap screws and nuts Figure 1 NOTE On Jackshaft units release cable ...

Page 9: ...in and secure operator to wall or mounting pad Fig 2 10 Tighten operator sprocket set screws INSTALLATION TIP While sprocket set screws are loose if possible manually operate door to help align chain A properly tensioned drive chain should deflect no more than 1 2 when thumb pressure is applied mid way between the 2 sprockets While there is no hard and fast rule governing chain tension it must be ...

Page 10: ...3C For Solid Counterbalance Door Shaft 1 Insert key into door shaft keyway 2 Slide sprocket into place and secure with set screws To Complete the Installation If needed realign operator sprocket with door sprocket If you have excessive door shaft movement an optional chain tension plate is available Fig 4 4 4 g p Chain Couple continued SPROCKET HUB DRILL HOLE IN THIS SIDE OF SHAFT DRILL HOLE IN OP...

Page 11: ...ng or lowering the operator as needed Tighten operator mounting bolts 6 Align sprockets to achieve a 90 angle between the chain and the shafts Tighten all set screws 7 Tighten Tension Plate bolts Chain Couple continued Tension Plate Kit DOOR SHAFT SPROCKET DOOR SHAFT CHAIN CHAIN TENSION PLATE OPERATOR OUTPUT SHAFT KEY SET SCREW OPERATOR SHAFT SPROCKET COTTER PIN CLEVIS PIN HOLLOW COUNTERBALANCE DO...

Page 12: ...ll in line with chain approximately 4 feet from floor 5 Loop chain around keeper as shown Fig 7 Optional Padlock not provided 6 Install hoist cable With operator installed motor DOWN attach hoist cable to cam arm hole closest to mounting plate Fig 8 With operator installed motor UP attach hoist cable to cam arm hole closest to electric box Fig 8 Hand Chain and Keeper Figure 6 Figure 7 NOTE To insu...

Page 13: ...form a complete open and close cycle without clutch slippage 3 Insert a cotter pin through the adjustment castle nut and bend a leg of the cotter pin to hold it in place NOTE Periodically check the system for proper clutch action If clutch starts to slip after working properly for some time check manual operation of door BEFORE adjusting clutch The door may not be operating freely or the counterba...

Page 14: ...unit is properly grounded 1 Remove LINE VOLTAGE INPUT PLUG and install proper fittings and 1 2 conduit 2 Route proper LINE VOLTAGE wires into operator 3 Locate LINE INPUT terminals on circuit board Using correct connectors attach wires to LINE INPUTS and GROUND terminal Keep low voltage and line voltage wires separate Route all line voltage wires as shown Plug all unused conduit holes P HIGH VOLTA...

Page 15: ...timers and single button input devices as well as radio control and safety circuit wiring See Figs 2 through 10 in this section Plug all unused conduit holes Low Voltage Control Wiring general Fig 2 ROUTE LOW VOLTAGE WIRING IN THE SHADED AREA AS SHOWN LOW VOLTAGE INPUT PLUGS Left Right LOW VOLTAGE CONTROL WIRE TERMINALS Optional Accessory Modules Figure 2 NOTE For a detailed description of control...

Page 16: ...LOSE OPEN EXT RADIO CONNECTOR SENSING EDGE SWITCH DO NOT CONNECT 2 WIRE MONITORED SENSING EDGE SWITCH TO THESE INPUTS THRU BEAM PHOTOCELLS PWR 20 40 VDC 250 mA MAX CURRENT RADIO STB PHOTOCELLS CONNECT PHOTOCELL WIRES TO EITHER TERMINAL x REMOVE JUMPER IF STOP BUTTON IS USED BLUE ORANGE YELLOW Located inside Electric Box RELAY GND NOM 24VDC 1 BTN STATION N O CARD READER N O KEY SWITCH STATION N O O...

Page 17: ...door while operating the controls Attach the Warning placard adjacent to the Wall Control Fig 3A WARNING If momentary contact control is to be used an external monitored reversing device such as a photocell system or sensing edge switch must be used See pages 5 7 5 8 for installation of entrapment protection devices NOTE JUMPER BETWEEN STOP AND GND TERMINALS MUST BE REMOVED 3 BUTTON STATION CONTRO...

Page 18: ...ld be open when door is locked Closed when door is unlocked B A 1 Optional external interlock switches are required with some Sectional or Rolling Steel Doors to prevent the door from operating under certain conditions including the following If the door is equipped with a functioning door lock an interlock switch A must be installed to prevent electric operation when the lock is engaged If the do...

Page 19: ...switch A must be installed to prevent electric operation when the lock is engaged If the door is equipped with a pedestrian pass through door an interlock switch B must be installed at the pass through door in order to prevent electrical operation when the pass through door is open 2 The switches must be set in the field SWITCH N O ANGLE STANDARD SLIDELOCK TRACK SWITCH N C Interlock Switches Secti...

Page 20: ...ls WARNING Photocell systems provide entrapment protection when mounted near the doorway in such a way that the lower portion of an individual s leg will break the photocell beam during normal walking conditions WARNING Actuating operator using constant contact on the CLOSE button will override external reversing devices including photocells RESIDENTIAL PHOTOCELLS CONTROL SIGNAL TERMINAL STRIP Fig...

Page 21: ...ble clamp 1B If connection is to be made through a take up reel cord Install on same side as sensing edge switch and above door opening and slightly to the side Install junction box adjacent to take up reel and route the stationary cord from the reel to the box and secure with a cable clamp 2 Secure other end of cord straight coiled or reel to sensing edge switch enclosure using a cable clamp 3 Co...

Page 22: ...e pigtail provided onto the plug connector marked EXT RAD Fig 12 2 Make wiring connections to the radio terminal strip External Radio Installation Figure 12 Optional Accessory Modules EXTERNAL RADIO CONNECTOR F1 25A EXT RADIO CONNECTOR PWR 20 40 VDC 250 mA MAX CURRENT RELAY GND NOM 24VDC RADIO Blue Orange Yellow www geniecompany com 0 12 Standard Duty Operator GCL J H ...

Page 23: ... door to fall rapidly causing severe injury or death 6 KEEP DOOR PROPERLY OPERATING AND BALANCED See Door Manufacturer s Owner s Manual An improperly operating or improperly balanced door could cause severe injury or death Have only trained door systems technicians make repairs to cables spring assemblies other hardware and any wooden blocks or like items to which they may be attached 7 SAVE THESE...

Page 24: ...components inside the control panel except for the Keypad Keys Fig 1 Control Operating Modes Operator control boards operate in two modes Run Mode and Calibration Mode The control board should normally operate in the Run Mode The operator is calibrated in Calibration Mode With the operator standing idle PRESS CAL RUN TO TOGGLE BETWEEN OPERATING MODES The first display in calibration mode is SET CL...

Page 25: ...on mode 2 Press SET CLEAR key to begin the calibration procedure and advance to the next screen Figure 3 3 Briefly press the CLOSE key Pressing the Scroll key at this point will exit this control function The display will read DID DOOR CLOSE Figure 4 4 Press SCROLL key up or down to toggle between YES and NO Figure 5 If YES is selected no change to operator calibration is made If NO is selected th...

Page 26: ...9 0 max braking 9 Min Figure 6 3 Press SET CLEAR key to toggle between 0 and 9 one digit at a time 4 Pick a value and operate the door Adjust as necessary 5 Press a SCROLL key to shift to a new function and lock in the setting 6 Press CAL RUN key to return to run mode Setting Braking Rate OPEN CLOSE STOP CAL RUN SCROLL SCROLL SET CLEAR BRAKING RATE 0 Figure 6 www geniecompany com 0 12 Standard Dut...

Page 27: ...8 5 Press a SCROLL key to shift to a new function and lock in the limit setting 6 Press CAL RUN key to return to run mode UP and or DOWN 1 If operator is in RUN mode press CAL RUN key to enter calibration mode 2 Press SCROLL key until display reads UP LIMIT SET or DOWN LIMIT SET Figure 8 3 Press SET CLEAR key to switch display to UP LIMIT CLR or DOWN LIMIT CLR 4 Jog the door using the OPEN or CLOS...

Page 28: ...git at a time 4 Pick a value and operate the door Adjust as necessary 5 Press a SCROLL key to shift to a new function and lock in the setting 6 Press CAL RUN key to return to run mode Setting Limit Overrun LIMIT OVERRUN Figure 9 NOTE The actual distance that the Overrun function covers is variable depending on model of operator and size of the door nominally about 2 inches of travel WARNING The Li...

Page 29: ...en it must be approved by the facility owner O N L E CAL RUN C LL S SET CLEAR SCROLL LOSE STOP CAL RUN SC OLL CLE R SCROLL LEA 6 6 NOTE Installation of photocells or residential Monitored Photocells DOES NOT make the unit legal for residential use The Corporation strictly prohibits any installation of a unit in any residentially zoned construction www geniecompany com 0 12 Standard Duty Operator G...

Page 30: ...he key prior to the door reaching its travel limit the door will reverse direction See NOTE 3 Press SET CLEAR key to toggle between CLOSE MODE C STP or CLOSE MODE C REV or CLOSE MODE MOM on the display 4 Press a SCROLL key to shift to a new function and lock in the setting 5 Press CAL RUN key to return to run mode Setting Open and Close Modes Constant vs Momentary Contact OPEN MODE MOM Figure 11 O...

Page 31: ...ill continuously pan across the display window Pressing SCROLL or CAL RUN will cancel the operation A menu displaying the available transmitter numbers will appear Press SCROLL key up or down to cycle through the menu to the number of the transmitter to be removed Pressing CAL RUN will cancel the operation The transmitter is removed 5 Press SCROLL key up or down to move on to another menu item or ...

Page 32: ...o CLEAR the Limit 1 Press CAL RUN to enter calibration mode 3 Press SCROLL until display reads MID STOP SET 5 Press SET CLEAR until the display reads MID STOP CLR 8 Press CAL RUN to return to run mode OPEN CLOSE STOP CAL RUN SCROLL SCROLL SET CLEAR MAX RUN TMR SET Figure 17 CAUTION The MID STOP feature must be turned off in order to properly set theMax Run Timer SET CLEAR TO RESET 1 Press CAL RUN ...

Page 33: ...formed Figure 1 3 Press CAL RUN key to return to run mode Operator Cycle Count 1 Press CAL RUN key to enter calibration mode 2 Press SCROLL key until display reads GDO V Figure 2 This display will cycle between the version number of the current GDO firmware and the current Display Firmware 3 Press CAL RUN key to return to run mode GDO and Display Firmware CAL RUN SC OL SCROLL R CAL RUN E CAL RUN R...

Page 34: ... is inadvertently changed or if a board needs to be replaced in the field follow these instructions to set GDO type 1 Press CAL RUN key to enter calibration mode 2 Press SCROLL key until display reads GDO TYPE Figure 3 This will display the current GDO type 3 Press SET CLEAR key until display indicates correct GDO type J SHAFT or TROLLEY 4 Press CAL RUN key to return to run mode www geniecompany c...

Page 35: ...ator s Error Code Memory after they have been cleared from the display in the Run Mode Display Operation in Run Mode To aid in troubleshooting problems operators include an error code memory that stores the last 10 error events These codes are stored with or without power The last error code detected is also displayed on the LCD until the stop button or key is pressed or the operator stops at the ...

Page 36: ...de and the 2 digit run code followed by a description of the run code Fig 3 4 Run Codes RUN CODE 1 3C Figure 3 HALT DOWN LIMIT Figure 4 Error Codes continued CAL RUN L SCROLL C SET CLEAR CAL RUN To view the error code memory 1 Press CAL RUN key to enter calibration mode 2 Press SCROLL key until display reads ERROR CODE 1 The display will begin flashing the error code number and 2 digit error code ...

Page 37: ...LD NOT OPEN ALREADY AT UP LIMIT STOPPED AT UP LIMIT STOPPED DUE TO ACTIVE N O SAFETY INPUT CLOSED FROM CLOSE WALL BUTTON STOPPED AT UP LIMIT OPENED FROM OPEN KEY ACTIVATION OPERATOR STORES 00 CODES IN UNUSED RUN AND ERROR CODE MEMORY LOCATIONS FROMTHEFACTORY AS ERROR OR RUN CODES ARE RECORDED THE 00 CODES ARE REPLACED WITH VALID CODES NUMBER CODE NUMBER CODE Figure 5 Run Codes continued CAL RUN SC...

Page 38: ...e technician of a problem LED Indicators Fig 6 24 VDC PHOTOCELL ENAB Figure 6 TROUBLESHOOTING LED s 24 VOLTS DC PHOTOCELL ENABLE NORMALLY ON PHOTOCELL ENABLED OFF PHOTOCELL DISABLED NORMALLY ON POWER AVAILABLE OFF CHECK AC POWER SUPPLY CHECK FUSES www geniecompany com 0 12 Standard Duty Operator GCL J H ...

Page 39: ...2 SENSOR DEFECTIVE 1 CHECK WIRING 2 CALL CUSTOMER SERVICE OFF ON 1 SENSOR RECEIVING INTERFERENCE 1 ATTEMPT TO DETERMINE SOURCE OF INTERFERENCE 2 CALL CUSTOMER SERVICE ON 1 SOURCE NOT SENDING PULSES 2 SOURCE DEFECTIVE 1 CALL CUSTOMER SERVICE 2 CALL CUSTOMER SERVICE SOURCE RED LED SENSOR GREEN LED INDICATED CONDITION REQUIRED ACTION 2 BLINKS PAUSE REPEAT 3 BLINKS PAUSE REPEAT 4 BLINKS PAUSE REPEAT W...

Page 40: ...intenance may result in premature failure of the operator SERVICE ITEM SERVICE INTERVAL FREQUENCY EVERY 6 MO EVERY 12 MO EVERY 36 MO MONTHLY OR OR OR 5 000 CYCLES 10 000 CYCLES 30 000 CYCLE MANUAL OPERATION OF DOOR CHECK DRIVE CHAINS AND LUBRICATE PHOTOCELL SENSING EDGE OPERATION CLUTCH OPTIONAL ADJUSTMENT CHECK FOR LOOSE OR MISSING HARDWARE CHECK LIMIT POSITION GEAR TRAIN WEAR If Installed www ge...

Page 41: ...3PH ODPMOTOR 110635 0007 1 2HP 575V ODPMOTOR 110635 0008 3 4HP 575V ODPMOTOR 110635 0009 1HP 575V ODPMOTOR LIMITMODULEASSEMBLY CLUTCHPULLEY MOTORPULLEY 110423 0001 MOTORMOUNTPLATE 110636 0001 ENCLOSURELEFT ENCLOSURERIGHT SUPPORTBRACE 110625 0002 ELECTRICBOXASSY 1PH CONTACT 110607 0002 ELECTRICBOXASSY 1PH RELAY 110607 1003 ELECTRICBOXASSY 3PH CONTACT ELECTRICBOXASSY 3PH RELAY ELECTRICBOXASSY 575V C...

Page 42: ...HP 3PH ODPMOTOR 110635 0007 1 2HP 575V ODPMOTOR 110635 0008 3 4HP 575V ODPMOTOR 110635 0009 1HP 575V ODPMOTOR LIMITMODULEASSEMBLY SHAFTASSY CLUTCH MOTORPULLEY 110423 0001 MOTORMOUNTPLATE 110636 0001 ENCLOSURELEFT ENCLOSURERIGHT SUPPORTBRACE 110625 0002 ELECTRICBOXASSY 1PH CONTACT 110607 0002 ELECTRICBOXASSY 1PH RELAY 110607 1003 ELECTRICBOXASSY 1PH CONTACT ELECTRICBOXASSY 1PH RELAY ELECTRICBOXASSY...

Page 43: ...09 1HP 575V ODPMOTOR LIMITMODULEASSEMBLY MOTORPULLEY 111100 0002 SHAFTASSY CLUTCH LH 110423 0001 MOTORMOUNTPLATE 110636 0001 ENCLOSURELEFT ENCLOSURERIGHT SUPPORTBRACE 110625 0002 ELECTRICBOXASSY 1PH CONTACT 110607 0002 ELECTRICBOXASSY 1PH RELAY 110607 1003 ELECTRICBOXASSY 1PH CONTACT ELECTRICBOXASSY 1PH RELAY ELECTRICBOXASSY 575V CONTACT 4 5 8 9 10 11 12 13 14 11 12 13 14 CHAIN 35x68P LOOP 110877 ...

Page 44: ...V 111308 0004 1 2 HP 575 V 111308 0005 3 4 HP 575 V 111308 0006 1 HP 575 V NOT AVAILABLE ON OPERATOR W O BRAKE TENV SINGLE PHASE 111309 0001 1 2 HP 115 208 230 V 111309 0002 3 4 HP 115 208 230 V 111309 0003 1 HP 115 208 230 V TENV THREE PHASE 111309 0004 1 2 HP 208 230 460 V 111309 0005 3 4 HP 208 230 460 V 111309 0006 1 HP 208 230 460 V 111309 0007 1 2 HP 575 V 111309 0008 3 4 HP 575V 111309 0009...

Page 45: ...002 110694 0001 604297 4100 111074 0001 111044 0001 110644 0001 110393 0001 080340 0074 ITEM NO DESCRIPTION PARTNUMBER PARTSLIST 075197 0000 110872 0001 111408 0001 110669 0001 086649 0029 108015 0001 110472 0001 110819 0003 110694 0001 111037 0001 111068 0001 111403 0001 110818 0004 110313 0007 111382 0001 110545 0001 CLUTCHSHAFT CLUTCHPULLEY MOVABLECLUTCHDISC 47 075193 0000 CLUTCHLINING PLAINWAS...

Page 46: ...4297 4100 111074 0001 111044 0001 110644 0001 110393 0001 080340 0074 42 44 45 46 SLOTTEDCLUTCHNUT CLUTCHTHRUSTWASHER 8 CLUTCHSPRING 41 101 102 104 105 HANDWHEELSPRING 85 THRUSTWASHER 95 ITEM NO DESCRIPTION PARTNUMBER PARTSLIST 075197 0000 111408 0001 110669 0001 086649 0029 108015 00w01 110472 0001 110819 0002 111403 0001 111037 0001 110816 0001 111402 0001 110818 0004 110545 0001 CLUTCHSHAFT CLU...

Page 47: ...TWASHER CLUTCHDISC ROUNDENDKEY 91 CHAINGUARD 107967 0001 A 103 92 30 27 108 111 109 106 107 110 30 92 103 103 106 110 111 92 30 27 ITEM NO DESCRIPTION PARTNUMBER PARTSLIST SPACER OUTPUTSHAFT SPACERWASHER 1 015ID SPRKT 43T 35CH 3 8P SPRKT 22T 52T 35CH 3 8P SHAFTLOCKINGCOLLAR OUTPUTSHAFTBEARINGS LIMITSPROCKET 110819 0002 110694 0001 604297 4100 111074 0001 110661 0001 110393 0001 110663 0001 107 108...

Page 48: ...BOARDINSULATOR 20 36368A 19 33985B 3POSITIONTERMINALBLOCK 2POSITIONTERMINALBLOCK KIT PCB 1PH CONT UL 36424R 18 15 34004C02R5 FUSE 2 5A FASTACTING 16 17 34004DR250 36312R FUSE 250ma SLOWBLOW PCBASSY 1PH RELAY 18 36518A KEYPAD 37 37 110100 0015 CIRCUITBREAKER 112363 0001 S 112363 0002 S 112363 0003 S ELECTRICALBOXCOVERASSY 1PH UL ELECTRICALBOXCOVERASSY 3PH UL ELECTRICALBOXCOVERASSY 575V UL 111087 00...

Page 49: ... Connector Internal Radio Board Radio Fuse Fuse Antenna Input Coax Brake Connector Input Power Connectors Hoist Interlock Connector Motor Connectors Motor Connectors Expansion Board Port Limit Sensor Connector 10 8 Appendix A cont Electric Box Layout Three Phase Single Phase www geniecompany com 0 12 Standard Duty Operator GCL J H ...

Page 50: ...ITIONTERMINAL L1 L1 120VAC Connect to Line Hot 240VAC Connect to Line 1 BLOCK INSIDE ELECTRIC BOX N L2 120VAC Connect to Neutral 240VAC Connect to Line 2 Power to PWR Power for radio other accessories 20 to 40VDC fused at 315mA F1 Connect to radio or other accessory s power input Connect to radio or other accessory s RAD Causes door to open if not at Up Limit or Mid Stop Limit Causes door to close...

Page 51: ...SE N O REVERSING INPUT WAS ACTIVATED STARTING A REVERSAL 36 HALT PHOTOCELL GDO STOPPED BECAUSE PHOTOCELL WAS BLOCKED STARTING A REVERSAL 37 HALT N C SAFETY GDO STOPPED BECAUSE N C REVERSING INPUT WAS ACTIVATED STARTING A REVERSAL 38 HALT MON EDGE GDO STOPPED BECAUSE MONITORED EDGE SENSOR INPUT WAS ACTIVATED STARTING A REVERSAL 39 HALT DOOR FORCE GDO STOPPED BECAUSE THE FORCE REQUIRED TO OPERATE TH...

Page 52: ... 5C STALL DOWN LIMIT GDO STOPPED BECAUSE IT COULDN T LEAVE THE DOWN LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM 5D STALL UP LIMIT GDO STOPPED BECAUSE IT COULDN T LEAVE THE UP LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM 5E STALL MID STOP GDO STOPPED BECAUSE IT COULDN T LEAVE THE MID STOP LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM 5F STALL NO LIMIT GDO STOPPED BECAUSE TRAVEL LIMITS HAVE...

Page 53: ...E RESERVED NOT CURRENTLY USED 8C LOW SYSTEM VOLTS POWER SUPPLY LINE VOLTAGE LOW 8D HI SYSTEM VOLTS POWER SUPPLY LINE VOLTAGE HIGH 8E REV INTERRUPTED GDO LOST POWER OR ENCOUNTERED ANOTHER PROBLEM DURING THE REVERSAL PROCESS REVERSAL IS COMPLETING NOW 8F LIMIT MOD FAIL GDO WON T RUN LIMIT MODULE HAS FAILED 90 DIAGNOSTIC MODE GDO IS IN DIAGNOSTIC MODE NORMAL FUNCTIONS ARE NOT ALLOWED A0 OPEN BTN BAD ...

Page 54: ...tenance normal wear and tear or acts of God or any other cause beyond the reasonable control of Seller THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL SELLER BE RESPONSIBLE FOR OR LIABLE TO ANYONE FOR SPECIAL INDIRECT COLLATERAL PUNIT...

Page 55: ...www geniecompany com 0 12 Standard Duty Operator GCL J H THIS PAGE LEFT BLANK ...

Page 56: ...1 Door Drive Mt Hope Ohio 44660 ...

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