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Part No. 82299

Genie Load Lifter

3

Operator's Manual

Third Edition • Second Printing

SAFETY RULES

Lifting Hazard

Use proper lifting techniques to load or tip the
machine, or to move the machine on stairs.

Electrocution Hazards

This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.

Maintain safe distances away from electrical power
lines and apparatus in accordance with applicable
governmental regulations and the following chart.

Allow for mast movement and electrical line sway
or sag, and beware of strong or gusty winds.

Keep away from the machine if it contacts
energized power lines. Personnel must not touch or
operate the machine until power lines are shut off.

Do not use the machine as a ground for welding.

Improper Use Hazard

Never leave a machine unattended with a load.
Unauthorized personnel may attempt to operate the
machine without proper instruction, creating an
unsafe condition.

Voltage

Minimum Safe
Approach Distance

Phase to Phase

Feet

Meters

0 to 300V

Avoid Contact

300V to 50KV

10

3.1

50KV to 200KV

15

4.6

200KV to 350KV

20

6.1

350KV to 500KV

25

7.6

500KV to 750KV

35

10.7

750KV to 1000KV

45

13.7

Bodily Injury Hazards

Do not grasp the cable.

Do not allow the platform to drop during setup.

Keep hands and fingers away from folding legs,
pulleys, the carriage and other potential pinch
points.

Do not place arms, hands or fingers through the
frame.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Do not use a machine with a
worn, frayed, kinked or damaged
cable.

Do not use a machine with less
than 4 wraps of cable on the
winch drum when the carriage is
fully lowered.

Conduct a thorough pre-
operation inspection prior to
each use.

Be sure all decals are in place
and legible.

Maintain proper lubrication on the winch. Do not
allow oil or grease on braking surfaces.

Do not use any type of lubrication on the channel
surfaces.

Crushing Hazard

Maintain a firm grasp on the winch handle until the
brake is locked. The brake is locked when the load
will not cause the winch handle to turn.

Summary of Contents for 412005000198

Page 1: ...Third Edition Second Printing Part No 82299 Operator s Manual...

Page 2: ...is a trademark of Genie Industries Printed on recycled paper Printed in U S A Important Read understand and obey these safety rules and operating instructions before operating this machine Only train...

Page 3: ...Know and understand the safety rules before going on to the next section 2 Alwaysperformapre operation inspection 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use th...

Page 4: ...windy conditions SAFETY RULES Do not place ladders or scaffolding against any part of the machine Prior to use check the work area for drop offs holes bumps debris unstable or slippery surfaces or oth...

Page 5: ...ing an unsafecondition Voltage Minimum Safe Approach Distance Phase to Phase Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 1 50KV to 200KV 15 4 6 200KV to 350KV 20 6 1 350KV to 500KV 25 7 6 50...

Page 6: ...an imminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the presence of a potentially hazardous situation which if not avoided could resu...

Page 7: ...ame 7 Outer frame 8 Cable 9 Roller wheel 10 Carriage 11 Carriage pulley 12 Loadplatform 13 Foldingleg 14 Footpad 15 Inner frame glide button 16 Front leg caster option 17 Leg lock bolt 18 Legspring 19...

Page 8: ...nded Fundamentals The pre operation inspection is a visual inspection performed by the operator prior to each work shift This inspection is designed to discover if anything is apparently wrong with a...

Page 9: ...and related components o Base components o Legs o Glide buttons and roller wheels o Inner and outer frames o Cableanchor o Cable and pulleys o Wheels o Casters ifequipped o Loadplatform o Nuts bolts a...

Page 10: ...achine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to tes...

Page 11: ...face the operator Test the Spring Tension of the Legs 7 Pull the legs out and release Result The legs should snap back into locked position Test the Winch Operation 8 Rotate the winch handle clockwis...

Page 12: ...ce the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperformapre operation inspection 3 Always perform function tests prior to use 4 Ins...

Page 13: ...ng material is unsafe If more than one operator is expected to use a machine at different times in the same work shift each operator is expected to follow all safety rules and instructions in the oper...

Page 14: ...l with the load in the lowest possible position Keep personnel away from the machine and load Do not tilt the machine back with a raised load Moving Machine on Stairs Fully lower the load Ease the mac...

Page 15: ...s are legible and in place Part No Description Quantity 33468 Warning No Riders 1 35546 Warning Machine Safety 1 35547 Notice Machine Setup 1 35552 Warning Tip over 2 35555 Notice Maximum Capacity 200...

Page 16: ...opriate inspection to verify that all decals are legible and in place Part No Description Quantity 52981 Cosmetic Genie Load Lifter 1 82487 Label Read the Manual 1 82961 Label Raise Lower 1 82962 Warn...

Page 17: ...weight 441 2 lbs 20 kg Height stowed 45 in 1 14 m Width 201 2 in 52 cm Airborne Noise Emissions 78 dB by Machinery Maximum sound level at normal operating workstations A weighted Specifications Length...

Page 18: ...nie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Holland Phone 31 10 220 7911 Fax 31 10 220 6642 Genie Scandinavia Phone 46 31 3409612 Fax...

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