Genie Magic XPS User Manual Download Page 10 | Manualshive

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Page 10 of 29

MACHINE PREPARATION

10) SPLASH GUARD INSTALLATION

a) Wrap splash guard around the brush deck

base.

。

b) Place band clamp over the front band

clamp stud.

。

c) Pull band clamp around brush deck base

and place band clamp spring over rear

band clamp stud.

。

d) Repeat process on opposite side of brush

deck base.

。

Splash

Guard

Front Band Clamp

Stud

Rear Band

Clamp Stud

Band Clamp Spring

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Summary of Contents for XPS

Page 1: ...at the time of publication XPS reserves the right to make changes or improvements to its machines without notice Carefully inspect all components to ensure that there is no concealed freight damage If such damage is discovered file a CONCEALED DAMAGE REPORT immediately with the delivering carrier ...

Page 2: ...nspect the machine carefully before operation 5 Pay close attention to other people and especially children while operating this machine 6 Be a careful driver and do not strike shelving or scaffolding especially where there is a danger of falling objects 7 Machines can cause an explosion when operated near flammable materials and vapors Do not use this machine with or near fuels grain dust solvent...

Page 3: ...tive clothing when working near batteries Remove all jewelry Do not put tools or other metal across the battery terminals or on the top of the batteries 17 Maintenance and repairs must be performed by authorized Service Centers only 18 Keep the electrical parts of the machine dry Do not wash the machine with direct water jets or high pressure or with corrosive material For storage keep the machine...

Page 4: ...f 29 SYMBOLS USED ON THE AUTOMATIC SCRUBBER Water Valve Indicator Brush Drive Motor Control Switch Vacuum Motor Control Switch Squeegee Lift Lever Indicator Battery Charge Indicator Water Flow Control Indicator ...

Page 5: ... tie down straps c Using a ramp pull the machine off the pallet 2 BATTERY INSTALLATION a Remove the squeegee hose from the recovery tank b Remove the vacuum cover by rotating it counterclockwise c Remove recovery tank by lifting tank by lift chain at the back of the tank and the drain hose at the front of the tank Remove Pull Backwards Remove Lift Chain Drain Hose Lift Point ...

Page 6: ...TOR The batteries indicator is digital with 4 display levels and a flashing one The numbers which appear on the display show the approximate charge level 4 represents a full charge and 0 represents discharged and the batteries must be recharged NOTE The brush motor automatically switches off after the battery indicator light begins to flash You will be able run the vacuum motor and finish drying a...

Page 7: ...ueegee and install vacuum hose over vacuum outlet on squeegee assembly The hose should be located to the rear of the lifting cable 5 ADJUSTING SQUEEGEE HEIGHT The height from floor to squeegee should be adjusted based on blade wear Rotate the adjusting knobs counter clockwise to lower squeegee and clockwise to lift it NOTE Rotate the right and left adjusting knobs until the squeegee is positioned ...

Page 8: ...ter clockwise Conversely turn the adjuster knob clockwise to increase the bending at the outside edges of squeegee blade 7 RECOVERY TANK Open the lid and confirm the following connections are secure a The vacuum cover is securely attached Align the notches and rotate the cover clockwise to close The vacuum hose must also be attached b Confirm that the squeegee hose is properly connected c Confirm ...

Page 9: ...WARNING Always use low foaming detergent Adding antifoam liquid into the recovery tank before cleaning will also help prevent foaming NEVER USE ACID 9 BRUSH INSTALLATION a Lift the brush base by depressing the foot level at the rear of the machine b Place the brushes under the base Align the brush lugs with the holes in the brush plate Insert the brushes into the plate and turn each brush so the l...

Page 10: ...the brush deck base b Place band clamp over the front band clamp stud c Pull band clamp around brush deck base and place band clamp spring over rear band clamp stud d Repeat process on opposite side of brush deck base Splash Guard Front Band Clamp Stud Rear Band Clamp Stud Band Clamp Spring ...

Page 11: ...ge level of the batteries If the indicator is flashing the batteries need to be charged Please note that the scrubbing brushes will not rotate until the hand switch lever is engaged 3 Turn on the water solenoid valve switch 4 Turn on the vacuum motor switch Machine Connector Battery Connector Vacuum Motor Switch Water Solenoid Switch Battery Charge Indicator Brush Motor Switch ...

Page 12: ... should be enough solution to wet the floor uniformly but not so much that the water gets past the splash guard Remember that the correct solution quantity depends on the type of floor the dirt level and the scrubbing speed 6 Release and raise the brush base lift lever to lower the brush base 7 Lower the squeegee using the squeegee lift lever Squeegee Lift Lever Brush Base Lift Lever Solution Flow...

Page 13: ...he cleaning solution is sufficient to wet the floor and that the squeegee dries the floor surface WARNING Always lift the squeegee when moving backwards 9 OVER FILL PROTECTION The machine is equipped with a float that stops the vacuum exhaust air flow when the recovery tank is full When this occurs empty the recovery tank by removing the drain plug on the drain hose WARNING Use gloves for protecti...

Page 14: ... down 3 Lift the squeegee by raising the squeegee lift lever and locking it by moving the lever to the left WARNING The squeegee blades can be damaged if the squeegee is not raised during storage or transport 4 Switch off the water solenoid valve switch 5 Switch off the brush motor switch 6 Switch off the vacuum motor switch 7 Transport the machine to the location where the recovery tank should be...

Page 15: ...e the drain hose at the front of the recovery tank 9 Remove the drain plug and empty the recovery tank WARNING Use gloves for protection from contact with dangerous solutions 10 Remove the brushes or pad drivers and clean them with clear water Drain Plug ...

Page 16: ...r by rotating it counter clockwise 4 Remove the filter and its housing 5 Rinse the tank with clean water CLEANING THE VACUUM FILTER 6 Lift the cover 7 Take off the vacuum cover by rotating it counter clockwise 8 Remove the filter and its housing 9 Use clear water to clean the walls and the bottom of the filter 10 Remove the filter and its housing 11 Wash all components thoroughly 12 Reassemble rep...

Page 17: ...e squeegee clean To clean the squeegee it is necessary to 13 Remove the vacuum hose from the squeegee 14 Lift locking latches Remove the squeegee assembly by pulling rearward 15 Clean the inside of the squeegee thoroughly 16 Clean the squeegee blades thoroughly 17 Reassemble Locking Latches Vacuum Outlet ...

Page 18: ...ft locking latches and pull squeegee assembly rearward 20 Release the band clamps by lifting the band clamp latch 21 Remove squeegee blades 22 Rotate or replace the blades Please note that the squeegee has 4 useable edges so you may be able to rotate squeegee blades 23 To reassemble the squeegee repeat the above operations in reverse Band Clamp Latch Band Clamp Latch Band Clamp Squeegee Blade Band...

Page 19: ...ANCE BRUSH PAD DRIVER REMOVAL 24 Lift the brush base by depressing the foot level at the rear of the machine 25 The photo shows the directions to rotate the brushes to unlock them from the auto scrubber Clean the brushes with clear water ...

Page 20: ... recovery tank 3 Wash the inner part of the hose with clean water 4 Reassemble WARNING Do not wash the hose that goes from the vacuum motor to the vacuum cover SOLUTION TANK CLEANING 5 Remove the fill cap from the solution tank 6 Rinse with clear water 7 Remove the solution tank drain hose and cap at rear of machine and empty the solution tank WARNING Use gloves for protection from contact with da...

Page 21: ...k 9 Loosen set screw but do not remove 10 Pull rearward hose rearward and separate in line filter into 2 pieces 11 Remove a clean filter element with clear water 12 Reassemble WARNING Use gloves for protection from contact with dangerous solution In Line Filter Set Screw Filter Element ...

Page 22: ...solenoid begins to leak when turned off debris must be cleared at the valve set To gain access the water solenoid the scrub deck most be disassembled from the lifting arms Remove the 3 bolts shown in the photo to release the scrub deck Remove Water Solenoid Remove Remove ...

Page 23: ...T CLEAN SATISFACTORILY a Check the condition of the brushes or pads and replace them if necessary b The brushes should be replaced when the bristles reach a length of 5 8 inches 15mm 3 THE SQUEEGEE DOES NOT DRY THE FLOOR WELL a Check that the squeegee blades are clean b Adjust the inclination of the squeegee c Confirm the vacuum hose is correctly fitted into its port in the recovery tank d Remove ...

Page 24: ...n g Check the squeegee height adjustment see MACHINE PREPARATION section 4 EXCESSIVE FOAM PRODUCTION a Check that a low foaming detergent has been used If required add a small quantity of defoamer liquid to the recovery tank More foam is generated when a floor is lightly soiled Use less detergent if this is the case ...

Page 25: ...Page 25 of 29 Switch Box Assembly Drawing 9 ...

Page 26: ...Page 26 of 29 Electrical Schematic Drawing 10 ...

Page 27: ... 844528 Wire Harness 1 844529 Wire Harness 1 844530 911441 2 Cables black red and connector 50A 1 844531 911442 2 Cables black red and connector 50A parts 1 845201 Brush Motor 1 845202 24VDC Vacuum Motor SIX 24V 1 847501 Traction Vacuum Motor Relay 1 849401 Solenoid Valve parts 1 911172 Rocker Switch Green parts 3 911308 Battery Check Card parts 1 911401 Capacitor 470nF470nF 250V 1 911402 Resistor...

Page 28: ...trical cords carbon motor brushes floor brushes belts hoses tools squeegee blades etc nor does it apply to damage or failure caused by improper use abuse or neglect Warranty credit of return parts including motors pumps etc is subject to incoming inspection of those items To secure repair under this warranty the following procedure should be taken 1 Warranted parts must be delivered to the authori...

Page 29: ... repaired or replaced with one of equal specification at our option F O B any authorized XPS sales or service branch with no charge to user except transportation costs After the expiration of the above ninety 90 day period any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on a twelve 12 month pro rata basis from the date of pur...

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