Generic Race 50, Service Manual

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2
Zhejiang Qianjiang Motorcycle Co., Ltd.
Contents
Contents 2
Preface 4
Documents to be prepared ...................................................................................................................................5
Inspection/adjustment ..........................................................................................................................................6
Inspection and Service of Electrical System 63
I. Battery/ Charging system 67
1.1 Preparation data ...........................................................................................................................................53
1.2 Fault diagnosis .............................................................................................................................................53
1.3 Battery .........................................................................................................................................................71
1.4 Charging system ..........................................................................................................................................72
1.5 Voltage and current regulator.......................................................................................................................73
1.6 Charge coil of the alternator ........................................................................................................................74
1.7 Disassembly of alternator ............................................................................................................................74
II. Ignition system 61
2.1 Preparation data ...........................................................................................................................................61
2.2 Fault diagnosis .............................................................................................................................................79
2.3 Ignition system inspection ...........................................................................................................................83
2.4 CDI group ....................................................................................................................................................84
2.5 Ignition coil..................................................................................................................................................86
2.6 Trigger .........................................................................................................................................................86
III. Startup system 90
3.1 Preparation data ...........................................................................................................................................91
3.2 Fault diagnosis .............................................................................................................................................93
3.3 Start electric machinery ...............................................................................................................................93
3.4 Start relay.....................................................................................................................................................96
IV. Bulbs/ switch/instrument 73
4.1 Preparation data ...........................................................................................................................................99
4.2 Fault diagnosis .............................................................................................................................................99