Generac Power Systems XP Owner'S Manual Download Page 5

• 

The National Electric Code (NEC) requires the frame and external 

electrically conductive parts of the generator be properly 
connected to an approved earth ground. Local electrical codes 
may also require proper grounding of the generator. Consult 
with a local electrician for grounding requirements in the area.

• 

Use a ground fault circuit interrupter in any damp or highly 

conductive area (such as metal decking or steel work).

• 

Do not use worn, bare, frayed or otherwise damaged electrical 

cord sets with the generator.

• 

Before performing any maintenance on the generator, disconnect  

the engine starting battery (if equipped) to prevent accidental 
start up. Disconnect the cable from the battery post indicated 
by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

• 

In case of accident caused by electric shock, immediately shut 

down the source of electrical power. If  this is not possible, 
attempt to free the victim from the live conductor. 

AVOID 

DIrEcT cONTAcT wITH THE VIcTIM.

 Use a non-conducting 

implement, such as a rope or board, to free the victim from the 
live conductor. If the victim is unconscious, apply first aid and 
get immediate medical help.

FIrE HAZArDS

• 

Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. 

NEVEr permit smoking, open flames, sparks or heat in the 
vicinity while handling gasoline. 

• 

Never add fuel while unit is running or hot. Allow engine to cool 

completely before adding fuel.

• 

Never fill fuel tank indoors. 

Comply with all laws regulating 

storage and handling of gasoline.

• 

Do not overfill the fuel tank. Always allow room for fuel 

expansion. 

If tank is over-filled, fuel can overflow onto a hot 

engine and cause FIRE or an EXPLOSION. Never store generator 
with fuel in tank where gasoline vapors might reach an open 
flame, spark or pilot light (as on a furnace, water heater or 
clothes dryer). FIRE or EXPLOSION may result. Allow unit to 
cool entirely before storage.

• 

Wipe up any fuel or oil spills immediately. Ensure that no 

combustible materials are left on or near the generator. Keep the 
area surrounding the generator clean and free from debris and 
keep a clearance of five (5) feet on all side to allow for proper 
ventilation of the generator.

• 

Do not insert objects through unit’s cooling slots.

• 

NEVEr

 operate the generator if connected electrical devices 

overheat, if electrical output is lost, if engine or generator sparks 
or if flames or smoke are observed while unit is running.

• 

Keep a fire extinguisher near the generator at all times.

• 

Do not 

operate in a hazardous location where there may be a 

risk of explosion of petrol fumes, leaking fuel or explosive dusts. 

MODEL NO:

SERIAL NO:

Unit ID Location

Safety Rules

 

 3

Summary of Contents for XP

Page 1: ...ner s Manual 50Hz XP Series Portable Generator DEADLY EXHAUST FUMES ONLY use OUTSIDE far away from windows doors and vents Not intended for use in critical life support applications SAVE this Manual Provide this manual to any operator of the generator ...

Page 2: ...tric Start Only 10 2 8 Starting Pull Start Engines 10 2 9 Stopping the Engine 11 2 10 Low Oil Level Shutdown System 11 2 11 Charging the Battery if equipped 11 Maintenance 11 3 1 Performing Scheduled Maintenance 11 3 2 Maintenance Schedule 11 3 3 Product Specifications 12 3 3 1 Generator Specifications 12 3 3 2 Engine Specifications 12 3 4 General Recommendations 12 3 4 1 Generator Maintenance 12 ...

Page 3: ...ng technique that the manufacturer does not specifically recommend ensure that it is safe for others Also make sure the procedure work method or operating technique utilized does not render the generator unsafe THE INFORMATION CONTAINED HEREIN WAS BASED ON MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME Safety Rules Throughout this pub...

Page 4: ...ngerous operating conditions from leaking exhaust gases fuel leakage oil leakage etc On electric start models disconnect the POSITIVE battery cable from the engine starter OR the NEGATIVE battery cable from the battery terminal whichever is easier before transporting the generator EXHAUST LOCATION Hazards Never operate in an enclosed area or indoors NEVER use in the home in a vehicle or in partly ...

Page 5: ...VER permit smoking open flames sparks or heat in the vicinity while handling gasoline Never add fuel while unit is running or hot Allow engine to cool completely before adding fuel Never fill fuel tank indoors Comply with all laws regulating storage and handling of gasoline Do not overfill the fuel tank Always allow room for fuel expansion If tank is over filled fuel can overflow onto a hot engine...

Page 6: ...peat for other foot 2 Slide the axle through the holes on the axle brackets 3 Slide on one 5 8 flat washer thick the wheel and a 5 8 flat washer thin onto the axle 4 Secure with hair pin and repeat for the other wheel Figure 1 Wheel Assembly 1 2 2 battery connection NOTE The battery shipped with the generator has been fully charged A battery may lose some of its charge when not in use for prolonge...

Page 7: ...tenance Schedule and Engine Specification sections for details 8 Oil Filter See the Maintenance Schedule and Engine Specification sections for details 9 Oil Drain Use to drain engine oil 10 Oil Fill Add oil here 11 Air Filter Filters intake air as it is drawn into the engine 12 Recoil Starter Use to start engine manually 13 Muffler Quiets the engine 14 Spark Arrestor Reduces fire hazards by contai...

Page 8: ...6 Operation Figure 4 6 400 Watt Control Panel 19 22 18 17 16 20 15 13 14 410cc Engine for 5 6 6 4 kW Models 7 8 11 9 12 10 Figure 5 Generator Controls ...

Page 9: ...ds The maintenance hours are reset when the display shows 0000 0 NOTE The hour glass graphic will flash on and off when the engine is running This signifies that the meter is tracking hours of operation Figure 6 Hourmeter HOUR GLASS GRAPHIC RESET BUTTON IF EQUIPPED 0000 0 2 3 connection plugs 2 3 1 230 VAC 15 amp AS NZS 3112 receptacle This is a 230 Volt outlet protected against overload by a 15 A...

Page 10: ...r ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations which must be observed 2 4 2 Connecting to a Building s Electrical Syst...

Page 11: ... minimum American Petroleum Institute API Service Class SJ SL or better Use no special additives Select the oil s viscosity grade according to the expected operating temperature also see chart Above 4 Deg C use SAE 30 Below 4 Deg C and down to 12 Deg C use 10W 30 Use synthetic 5W 30 for all temperature ranges SAE 30 10W 30 Synthetic 5W 30 Any attempt to crank or start the engine before it has been...

Page 12: ...position If engine falters pull the choke knob back out to 1 2 Choke position until the engine runs smoothly and then to Run position 7 These portables are also equipped with a manual recoil starter which may be used if the battery is discharged IMPORTANT Do not overload the generator Also do not overload individual panel receptacles These outlets are protected against overload with push to reset ...

Page 13: ...g charger into Battery Charger Input jack located on the control panel Plug wall receptacle end of the battery charger into a 230 Volt AC wall outlet Figure 12 2 Unplug battery charger from wall outlet and control panel jack when generator is going to be in use 3 Do not plug in the 12V battery charger adapter into the generator outlets while engine is running to charge the battery The generator ha...

Page 14: ... and replace the air filter A new spark plug and a clean air filter assure proper fuel air mixture and help the engine run better and last longer 3 4 1 generator maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in t...

Page 15: ...0 0 80 mm 0 028 0 031 in Install the correctly gapped spark plug into the cylinder head Figure 13 Figure 13 Spark Plug Gap 3 4 7 BATTERY REPLACEMENT The battery shipped with the generator has been provided fully charged Caution must be taken when connecting the battery NOTE A battery may lose some of its charge when not in use for prolonged periods of time The battery may have to be recharged befo...

Page 16: ...ve spark plug 3 Remove the four screws attaching the valve cover s 4 Make sure the piston is at Top Dead Center TDC of its compression stroke both valves closed To get the piston at TDC remove the intake screen at the front of the engine to gain access to the flywheel nut Use a large socket and socket wrench to rotate the nut and hence the engine in a clockwise direction while watching the piston ...

Page 17: ... stabilizer added to the gasoline to increase the life of the gasoline To avoid engine problems the fuel system should be emptied before storage of 30 days or longer as follows 1 Remove all gasoline from the fuel tank Use a commercially available non conductive vacuum siphon Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do not smoke in the vicinity or ligh...

Page 18: ... Over choking 9 Low oil level 10 Excessive rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Turn Fuel Shut off to ON 2 Clean or replace air filter 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7 Drain fuel tank fill with fresh fuel 8 Put choke knob to No Choke position 9 Fill crankcase to proper ...

Page 19: ... 17 Notes ...

Page 20: ...Manual Part No 0K2057 Rev A 01 16 12 Printed in U S A ...

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