Generac Power Systems XP Owner'S Manual Download Page 14

 12 

Maintenance

3.3  PrODUcT SPEcIFIcATIONS

3.3.1  GeNeraTor sPecIFIcaTIoNs

Model

Rated Max. Power ...................................................................5.6 kW**
Surge Power ...............................................................................8400W
Rated AC Voltage .............................................................................230
Rated Max AC Load
  Current @ 230V .............................................................24.3 Amps**
Rated Frequency .................................................... 50 Hz @ 3000 RPM
Phase ................................................................................ Single Phase
Rated DC Voltage ...................................................................... 12 Volts
Battery Type .................................................................... 10 AH, 12VDC

Model

Rated Max. Power ...................................................................6.4 kW**
Surge Power ...............................................................................9600W

Rated AC Voltage .............................................................................230

Rated Max AC Load

  Current @ 230V .............................................................27.8 Amps**

Rated Frequency .................................................... 50 Hz @ 3000 RPM

Phase ................................................................................ Single Phase

Rated DC Voltage ...................................................................... 12 Volts

Battery Type .................................................................... 10 AH, 12VDC

**  Operating temperature range: -18° C (0° F) to 40° C ( 104° F). When operating 

above 25° C (77° F), there may be a decrease in engine power.

**  Maximum wattage and current are subject to, and limited by, such factors 

as fuel Btu content, ambient temperature, altitude, engine condition, etc.. 

Maximum power decreases about 3.5% for each 305 meters (1,000 feet) 

above sea level.

3.3.2  eNGINe sPecIFIcaTIoNs

Displacement ............................................................................... 407cc
Spark Plug Type ...................................Champion RC14YC or Equivalent
Spark Plug Part No. ...................................................................0E7585
Spark Plug Gap ........................................................................0.76 mm
Gasoline Capacity ............................................................... 34.07 Liters
Oil Type.................................... See Chart in "Adding Engine Oil" Section
Oil Capacity ............................................ w/ Filter Change = 1.42 Liters
 

w/o Filter Change = 1.136 Liters

Oil Filter Part No. . ....................................................................070185B
Run Time/Fuel Consumption-1/2 Load .....10 Hours / 3.4 Liters per hour

3.4  GENErAL rEcOMMENDATIONS

The warranty of the generator does not cover items that have been 

subjected to operator abuse or negligence. To receive full value 

from the warranty, the operator must maintain the generator as 

instructed in this manual.
Some adjustments will need to be made periodically to properly 

maintain the generator.
All adjustments in the Maintenance section of this manual should 

be made at least once each season. Follow the requirements in the 

"Maintenance Schedule".

NOTE:

Once a year replace the spark plug and replace the air filter. 

A new spark plug and a clean air filter assure proper fuel-air 

mixture, and help the engine run better and last longer.

3.4.1  GeNeraTor MaINTeNaNce

Generator maintenance consists of keeping the unit clean and dry. 

Operate and store the unit in a clean dry environment where it will 

not be exposed to excessive dust, dirt, moisture or any corrosive 

vapors. Cooling air slots in the generator must not become clogged 

with snow, leaves, or any other foreign material.
Check the cleanliness of the generator frequently and clean when 

dust, dirt, oil, moisture or other foreign substances are visible on 

its exterior surface.

‹ 

 Never insert any object or tool through the air cooling 

slots, even if the engine is not running.

NOTE:

DO NOT use a garden hose to clean generator. water can enter 

the engine fuel system and cause problems. In addition, if water 

enters the generator through cooling air slots, some water will 

be retained in voids and crevices of the rotor and stator winding 

insulation. water and dirt buildup on the generator internal 

windings will eventually decrease the insulation resistance of 

these windings.

3.4.2  To cLeaN THe GeNeraTor

• 

Use a damp cloth to wipe exterior surfaces clean.

• 

A soft, bristle brush may be used to loosen caked on dirt, oil, 

etc.

• 

A vacuum cleaner may be used to pick up loose dirt and debris.

• 

Low pressure air (not to exceed 25 psi) may be used to 

blow away dirt. Inspect cooling air slots and openings on the 

generator. These openings must be kept clean and unobstructed.

3.4.3  eNGINe MaINTeNaNce

 when working on the generator, always disconnect 

the negative cable from the battery (if equipped). Also 

disconnect spark plug wire from spark plug and keep wire 

away from spark plug.

3.4.4  cHecKING oIL LeVeL

See the “Before Starting the Generator” section for information on 

checking the oil level. The oil level should be checked before each 

use, or at least every eight hours of operation. Keep the oil level 

maintained.

Summary of Contents for XP

Page 1: ...ner s Manual 50Hz XP Series Portable Generator DEADLY EXHAUST FUMES ONLY use OUTSIDE far away from windows doors and vents Not intended for use in critical life support applications SAVE this Manual Provide this manual to any operator of the generator ...

Page 2: ...tric Start Only 10 2 8 Starting Pull Start Engines 10 2 9 Stopping the Engine 11 2 10 Low Oil Level Shutdown System 11 2 11 Charging the Battery if equipped 11 Maintenance 11 3 1 Performing Scheduled Maintenance 11 3 2 Maintenance Schedule 11 3 3 Product Specifications 12 3 3 1 Generator Specifications 12 3 3 2 Engine Specifications 12 3 4 General Recommendations 12 3 4 1 Generator Maintenance 12 ...

Page 3: ...ng technique that the manufacturer does not specifically recommend ensure that it is safe for others Also make sure the procedure work method or operating technique utilized does not render the generator unsafe THE INFORMATION CONTAINED HEREIN WAS BASED ON MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME Safety Rules Throughout this pub...

Page 4: ...ngerous operating conditions from leaking exhaust gases fuel leakage oil leakage etc On electric start models disconnect the POSITIVE battery cable from the engine starter OR the NEGATIVE battery cable from the battery terminal whichever is easier before transporting the generator EXHAUST LOCATION Hazards Never operate in an enclosed area or indoors NEVER use in the home in a vehicle or in partly ...

Page 5: ...VER permit smoking open flames sparks or heat in the vicinity while handling gasoline Never add fuel while unit is running or hot Allow engine to cool completely before adding fuel Never fill fuel tank indoors Comply with all laws regulating storage and handling of gasoline Do not overfill the fuel tank Always allow room for fuel expansion If tank is over filled fuel can overflow onto a hot engine...

Page 6: ...peat for other foot 2 Slide the axle through the holes on the axle brackets 3 Slide on one 5 8 flat washer thick the wheel and a 5 8 flat washer thin onto the axle 4 Secure with hair pin and repeat for the other wheel Figure 1 Wheel Assembly 1 2 2 battery connection NOTE The battery shipped with the generator has been fully charged A battery may lose some of its charge when not in use for prolonge...

Page 7: ...tenance Schedule and Engine Specification sections for details 8 Oil Filter See the Maintenance Schedule and Engine Specification sections for details 9 Oil Drain Use to drain engine oil 10 Oil Fill Add oil here 11 Air Filter Filters intake air as it is drawn into the engine 12 Recoil Starter Use to start engine manually 13 Muffler Quiets the engine 14 Spark Arrestor Reduces fire hazards by contai...

Page 8: ...6 Operation Figure 4 6 400 Watt Control Panel 19 22 18 17 16 20 15 13 14 410cc Engine for 5 6 6 4 kW Models 7 8 11 9 12 10 Figure 5 Generator Controls ...

Page 9: ...ds The maintenance hours are reset when the display shows 0000 0 NOTE The hour glass graphic will flash on and off when the engine is running This signifies that the meter is tracking hours of operation Figure 6 Hourmeter HOUR GLASS GRAPHIC RESET BUTTON IF EQUIPPED 0000 0 2 3 connection plugs 2 3 1 230 VAC 15 amp AS NZS 3112 receptacle This is a 230 Volt outlet protected against overload by a 15 A...

Page 10: ...r ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations which must be observed 2 4 2 Connecting to a Building s Electrical Syst...

Page 11: ... minimum American Petroleum Institute API Service Class SJ SL or better Use no special additives Select the oil s viscosity grade according to the expected operating temperature also see chart Above 4 Deg C use SAE 30 Below 4 Deg C and down to 12 Deg C use 10W 30 Use synthetic 5W 30 for all temperature ranges SAE 30 10W 30 Synthetic 5W 30 Any attempt to crank or start the engine before it has been...

Page 12: ...position If engine falters pull the choke knob back out to 1 2 Choke position until the engine runs smoothly and then to Run position 7 These portables are also equipped with a manual recoil starter which may be used if the battery is discharged IMPORTANT Do not overload the generator Also do not overload individual panel receptacles These outlets are protected against overload with push to reset ...

Page 13: ...g charger into Battery Charger Input jack located on the control panel Plug wall receptacle end of the battery charger into a 230 Volt AC wall outlet Figure 12 2 Unplug battery charger from wall outlet and control panel jack when generator is going to be in use 3 Do not plug in the 12V battery charger adapter into the generator outlets while engine is running to charge the battery The generator ha...

Page 14: ... and replace the air filter A new spark plug and a clean air filter assure proper fuel air mixture and help the engine run better and last longer 3 4 1 generator maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in t...

Page 15: ...0 0 80 mm 0 028 0 031 in Install the correctly gapped spark plug into the cylinder head Figure 13 Figure 13 Spark Plug Gap 3 4 7 BATTERY REPLACEMENT The battery shipped with the generator has been provided fully charged Caution must be taken when connecting the battery NOTE A battery may lose some of its charge when not in use for prolonged periods of time The battery may have to be recharged befo...

Page 16: ...ve spark plug 3 Remove the four screws attaching the valve cover s 4 Make sure the piston is at Top Dead Center TDC of its compression stroke both valves closed To get the piston at TDC remove the intake screen at the front of the engine to gain access to the flywheel nut Use a large socket and socket wrench to rotate the nut and hence the engine in a clockwise direction while watching the piston ...

Page 17: ... stabilizer added to the gasoline to increase the life of the gasoline To avoid engine problems the fuel system should be emptied before storage of 30 days or longer as follows 1 Remove all gasoline from the fuel tank Use a commercially available non conductive vacuum siphon Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do not smoke in the vicinity or ligh...

Page 18: ... Over choking 9 Low oil level 10 Excessive rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Turn Fuel Shut off to ON 2 Clean or replace air filter 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7 Drain fuel tank fill with fresh fuel 8 Put choke knob to No Choke position 9 Fill crankcase to proper ...

Page 19: ... 17 Notes ...

Page 20: ...Manual Part No 0K2057 Rev A 01 16 12 Printed in U S A ...

Reviews: