Generac Power Systems PV Link 010023 Installation Manual Download Page 19

Installation Manual for PV Link and SnapRS

15

5.

Make  a  substring  map  using  the  serial

number  stickers  and record in 

 Table 1 :

PV  Link  and  SnapRS  Important  Infor

-

mation

 the following information:

– Each PV Link serial number

– Each PV Link RCP number

– Number of substrings in parallel.

2017 and 2020 NEC Compliant Sys

-

tems

For NEC  2017 and 2020  compliant  systems,

connect  the  substring  PV  modules  in  series

using  one  SnapRS  device  in  between  each

module.

Installing SnapRS Devices

NOTE: 

Pre-install  SnapRS  devices  to  each

PV modules negative (-) whip to ensure a 1:1

ratio.
When installing SnapRS devices consider the

following: 

• Each PV Link can control a connected sub

-

string of PV modules with a cumulative volt

-

age between 60 – 420 VDC. For substring

sizing  guidance,  see 

Installation  Design

Worksheet

• The  positive  (+)  end  of  one  (1)  SnapRS

device must be installed to the negative (-)

lead of each PV module in the array.

• PV modules require Staubli (Multi-Contact)

MC4 connectors. Brands other than Staubli

MC4 connectors are not recommended.

NOTE: 

MC  connectors  are  not  watertight

unless  mated.  Never  leave  this  system  par

-

tially assembled.
• See 

Figure 5-5

. PV modules are installed in

series  with  SnapRS  devices  connected

inline between each module.

• See 

Figure 5-6

. High voltage modules can

be configured in using parallel substrings to

the input of the PV Link. 

NOTE: 

Install SnapRS devices prior to secur

-

ing PV modules to the racking.

To install SnapRS devices:

1.

See 

Figure 5-5

. For each PV module in the

PV string, connect the positive (+)  end of

one SnapRS device (C) to the negative (-)

whip of the PV Module (D).

2.

Connect  the  negative  (-)  end  of  each

SnapRS device to the positive (+) whip of

the next PV module in the series.

3.

Connect the PV string positive lead to PV

Link  (B)  at  the  location  marked  PV  Sub

-

string  Input  +  (F).  See 

Component Loca

-

tions

 for more information. 

4.

Connect  the  PV  string  negative lead  with

its  connected  SnapRS  device  to  PV  Link

(B)  at  the  location  marked  PV  Substring

Input - (E). See 

Component Locations

 for

more information. 

5.

Secure the SnapRS devices to the racking

or module frame using zip ties or a similar

fastener.

NOTE: 

When connecting the PV substring to

the PV Link, the PV Link MC4 connector label

-

ing  will  indicate  the  same  polarity  as  the  PV

substring  connector  (ex.  PV  Link  positive  (+)

will connect to the (+) whip of the first PV mod

-

ule in the substring). This will also be true with

SnapRS  installed  on  the  negative  (-)  whip.

This is intentional and differs from the connec

-

tion  method  for  combining  PV  modules

together with SnapRS..

6.

Make a  substring  map  using  the  PV  Link

peel-and-stick  serial  number  stickers  and

record in 

 Table 1 : PV Link and SnapRS

Important Information

 the following infor

-

mation:

– Each PV Link serial number

– Each PV Link RCP number

– Number of substrings in parallel

– SnapRS devices per substring

– SnapRS date of manufacture.

Summary of Contents for PV Link 010023

Page 1: ...d in a critical life support application Failure to adhere to this warning could result in death or serious injury Register your Generac product at https pwrfleet generac com 1 888 GENERAC 888 436 372...

Page 2: ...ty to perform all safety checks to verify that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by an ASD Normal maintenance service and replacem...

Page 3: ...ormation 7 Component Locations 7 Section 3 Installation Design 9 Installation Design Worksheet 9 Section 4 PVRSS Compliance Guidelines 11 Section 5 Mounting and Connecting 13 Installation Guidelines 1...

Page 4: ...This page intentionally left blank...

Page 5: ...erating technique that the manufacturer does not specifically recommend verify that it is safe for others and does not render the equipment unsafe Throughout this publication and on tags and decals af...

Page 6: ...o ensure the completed PV system meets the rapid shutdown functional requirements This equip ment must be installed according to the manu facturer s installation instructions 000191 DANGER Automatic s...

Page 7: ...s injury equipment and property damage DANGER 000152 DANGER Electrocution Verify electrical system is properly grounded before applying power Failure to do so will result in death or serious injury 00...

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Page 9: ...voltage VDC 420 open circuit Nominal output REbus DC nanogrid 380 VDC data Maximum output current continuous A 8 Standby power W 1 Topology Boost converter Protections Ground fault protection arc fau...

Page 10: ...nk is intended for use with 60 cell 72 cell or 96 cell residential DC solar modules Solar modules must not require positive or negative grounding as this would interfere with PLC communications NOTE O...

Page 11: ...NEC requires rapid shutdown only on the conductors leaving the PV array The 2017 and 2020 NEC require rapid shutdown at the PV module level and on the conductors leaving array PV Link is a PV rapid sh...

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Page 13: ...e limit 3 Divide the PV Link Vmp Voltage at Maxi mum Power by the panel Vmp and round down to determine the number of panels that can be connected in series to the PV Link without exceeding maximum po...

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Page 15: ...cation of the PVRSS initiator and its labeling To meet 2017 and 2020 compliance 1 The 2017 and 2020 NEC requires the PVRSS initiator be located at a readily accessible location outside the building Th...

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Page 17: ...G ELECTRIC SHOCK HAZARD THE DC CONDUCTORS OFTHIS PHOTOVOLTAIC SYSTEM ARE UNGROUNDED AND MAY BE ENERGIZED ELECTRIC SHOCK HAZARD DC OUTPUT CONDUCTORS MAY BE ENERGIZED REGARDLESS OF SUN EXPOSURE CAUTION...

Page 18: ...lation or flagging Mark negative REbus field wiring leads with blue insulation or flagging Connect multiple optimizers in parallel using MC4 branch connectors or a com biner box Connecting PV Modules...

Page 19: ...he input of the PV Link NOTE Install SnapRS devices prior to secur ing PV modules to the racking To install SnapRS devices 1 See Figure 5 5 For each PV module in the PV string connect the positive end...

Page 20: ...st be one SnapRS device for each module in the array Additionally the String Count set ting on the PV Link device page must be set to 2 Figure 5 6 Single PV Substring with Parallel Series Inputs and S...

Page 21: ...s Manual for more information on sys tem modes and commissioning To enable and commission PV Link Ensure REbus are connected with correct polarity to each PV Link Ensure each PV Link has a low resis t...

Page 22: ...cription PLM Channel 1 12 1 Channel for REbus communications All devices in a sys tem must use the same channel except REbus Beacon Vin Strartup 60 135 Volts 135V Minimum input voltage from the PV sub...

Page 23: ...orking properly When an arc fault is detected the status message reads Arc Fault To conduct an AFD test 1 On the PWRcell Inverter control panel use the left or right arrows to scroll to the page for t...

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Page 25: ...ce If the PV Link is not operating as expected or if a PV Link error message appears on the Generac PWRcell Inverter control panel LCD display contact the nearest Independent Authorized Service Dealer...

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Page 27: ...Polarity Check REbus Wiring Ground May Need to Check REbus Fuses Known PV Link Offline A PV Link that has communicated with the inverter previously shows offline at its device page when it s connecti...

Page 28: ...performed on SnapRS devices in the field However some simple digital multimeter DMM checks can confirm the general health of a SnapRS device DMM Red to SnapRS DMM Black to SnapRS Resistance reads 300...

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Page 31: ......

Page 32: ...ights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290...

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