Generac Power Systems MAGNUM MLT5060K Owner'S Manual Download | Manualshive

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Wiring Diagrams

38

Owner’s Manual for MLT Light Tower

Trailer Lights Wiring

GN

YL

BN

WT

MARKER

LAMP

AMBER

TRAILER

PLUG

RIGHT T

AIL/TURN

LAMP

LAMP

PLA

TE

LICENSE

MARKER

LAMP

RED

BK

BK

BK

BK

RD

WT

BK

SPLICE

SPLICE

SP

ADE

SP

ADE

LAMP

T

AIL/TURN

LEFT

RD

WT

BK

SP

ADE

YL

BN

WT

SPADE

SPADE

WT

BK

BN

WT

SPLICE

GN

RING

MARKER LAMP

AMBER

MARKER LAMP

RED

BK

BK

BK

BK

SPLICE

SPLICE

SP

ADE

SP

ADE

BN

WT

WT

WT

BN

BN

90341_B_12.20.13

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Summary of Contents for MAGNUM MLT5060K

Page 1: ...Owner s Manual Light Tower MLT5060M MLT5060K MLT5080M MLT5080K MLT5080KCAN SAVE THIS MANUAL FOR FUTURE REFERENCE www discount equipment com D i s c o u n t E q u i p m e n t c o m...

Page 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Page 3: ...l safety checks to verify that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by a Generac Mobile Products Authorized Service Dealer Normal mai...

Page 4: ...nd Functions 15 Section 3 Operation Light Tower Setup 17 Prestart Checklist 18 Raising the Mast 18 Starting the Unit 19 Automatic Shutdown 20 Light Operation 20 Auxiliary Outlets 21 Wet Stacking 21 Vo...

Page 5: ...al for MLT Light Tower DC Wiring Diagram Mitsubishi 35 DC Wiring Diagram Kubota 36 DC Wiring Diagrams for Optional Equipment 37 Trailer Lights Wiring 38 Section 7 Service Log D i s c o u n t E q u i p...

Page 6: ...rial number of the unit as given on its data decal located on the unit Record the model number and serial numbers in the spaces provided on the inside front cover of this manual Safety Rules The manuf...

Page 7: ...ailure to do so could result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely flammable and explosive Add fuel in a well ventilated area Keep fire and spark aw...

Page 8: ...n Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or worn through Doing so will r...

Page 9: ...ure is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit on a firm level surface If...

Page 10: ...and warn of dangers and hazards Wear heavy leather gloves when handling winch cables Never let cables slip through bare hands Only use mild soap and water to clean the lens covers Other chemicals may...

Page 11: ...els and Tires Check trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up...

Page 12: ...120 240 single phase Output Amperes 120V 240V amperes 50 25 50 25 Frequency Hz Hertz 60 60 Power Factor 1 1 1 1 Sound 23 ft at prime dB A 70 70 Weights Dry Weight lbs kg 2104 954 2104 954 Operating W...

Page 13: ...ase Output Amperes 120V 240V amperes 61 30 66 33 Frequency Hz Hertz 60 66 Power Factor 1 1 1 1 Sound 23 ft at prime dB A 70 70 Weights Dry Weight lbs kg 2121 963 2121 963 Operating Weight lbs kg 2524...

Page 14: ...nit Dimensions Figure 2 1 Unit Dimensions Specifications are subject to change without notice A B C D E MLT5060M K MLT5080M K MLT5080KCAN 170 in 4 32 m 72 in 1 83 m 30 ft 9 14 m 79 in 2 m 151 in 3 84...

Page 15: ...SEIGNEMENTS MANUFACTURED BY FABRIQUE PAR Generac Mobile Products DATE 00 0000 GVWR PNBV 000KG 0000LBS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNE...

Page 16: ...ent Locations A Mast rotation knob E Battery I Fuel fill B Central lifting point F Control box J Outriggers C Engine exhaust G Radiator box K Engine access D Lower Forklift pockets H Upper forklift po...

Page 17: ...240V DC BREAKER TURN MAIN BREAKER OFF 120V BREAKER MAIN BREAKER 240V BALLAST INDICATOR LIGHTS MAST LIGHT SWITCHES I O I O I O I O NEUTRAL BONDED TO FRAME ON ON ON ON ON ON GLOW PLUG INDICATOR OFF RUN...

Page 18: ...only F Engine Hour Meter Keeps track of engine hours for service G DC Circuit Breaker Circuit breaker 10A for the engine electrical system H 240V Twist Lock Outlet This 240V 30A outlet supplies power...

Page 19: ...l Panel 004554 120V 120V 240V DC BREAKER TURN MAIN BREAKER OFF 120V BREAKER 120V BREAKER MAIN BREAKER 240V BALLAST INDICATOR LIGHTS MAST LIGHT SWITCHES I O I O I O I O 240V BREAKER NEUTRAL BONDED TO F...

Page 20: ...ngine F Engine Hour Meter Keeps track of engine hours for service G DC Circuit Breaker Circuit breaker 10A for the engine electrical system H 120V GFCI Outlets This unit is equipped with one 120V 20A...

Page 21: ...r the trailer tongue For grounding requirements follow National Electrical Code NEC state and local regulations 5 Pull the locking pins D on the outriggers E and pull each outrigger out until the spri...

Page 22: ...pect all electrical cords repair or replace any that are cut worn or bare Verify all winch cables are in good condition and centered on each pulley Do not use if cables are kinked or beginning to unra...

Page 23: ...dividual circuit breakers for each of the lights are OFF O NOTE If the red light on the control panel TURN MAIN BREAKER OFF is illuminated when the key is turned to the START position the breaker is c...

Page 24: ...lights warm up and then remain on This confirms power is coming from the ballasts to the lights Figure 3 7 Light Switches and Breaker NOTE If an indicator light does not turn on see Troubleshooting or...

Page 25: ...tronic voltage regulator The electronic voltage regulator controls the output of the generator by regulating the current into the exciter field The voltage regulator on your unit is adjusted before sh...

Page 26: ...wing nuts Secure the light cords to prevent damage to them NOTE When installing the lights verify the star washer is in place between the trunnion and T handle before tightening Figure 3 10 Removing L...

Page 27: ...speed for highway towing is 45 mph 72 km h Recommended off road towing speed is not to exceed 10 mph 16 km h or less depending on the terrain Lifting the Unit Follow these steps to prepare the unit fo...

Page 28: ...he key switch is in the OFF position 2 Verify the circuit breakers are switched OFF O 3 Disconnect the negative terminal on the battery 4 Attach a Do Not Start sign to the control panel This will noti...

Page 29: ...add mark on the bottom of the cross hatch pattern on the dipstick DO NOT OVERFILL the crankcase Check the fuel level If the unit is connected to a remote start or transfer switch make sure the remote...

Page 30: ...ne Oil And Oil Filter Belt And Belt Tension Inspect And Adjust Replace Fuel Filter Drain And Clean Fuel Tank Check Glow Plugs Lubricate Leveling Jacks Bolts And Nuts On The Engine Retighten Replace He...

Page 31: ...the Cable In Cable Out decal on the winch turn handle according to the specified direction to lower No clicking will be heard because the brake system is activated Maintenance The following procedures...

Page 32: ...only a high quality grease made specifically for lubrication of wheel bearings Wipe any excess grease from the hub with a clean cloth and replace the rubber plug when finished The minimum recommended...

Page 33: ...level Add coolant if needed Allow engine to cool then check coolant level in radiator Restart engine and check coolant temperature Stop engine immediately if coolant temperature is 210 F 99 C or more...

Page 34: ...ng the available voltage on the GFCI receptacle Incoming voltage should be 120V 5V If voltage is incorrect the engine speed may need to be adjusted or generator may require service The voltage from th...

Page 35: ...Wiring Diagrams Owner s Manual for MLT Light Tower 33 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 00768 1 3 2 4 D i s c o u n t E q u i p m e n t c o m...

Page 36: ...Y 8KW UNITS ONLY 1 GN WT 3 GN WT BK 2 GN WT BK 4 GN WT BK BK 20A 30A RD RD BK BK BK BK WT GN RD YL RD BK BL WT YL RD BK BL BK RD GY RD RD RD RD RD RD GY GY BK BK BL BL BK RD YL RD BK BK RD RD BK RD BK...

Page 37: ...BLK WHT RED BLK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO VI YL RED BLK CONTROL RESISTANCE BLK Y...

Page 38: ...YL BK WT BK WT RD BK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GY BL GY VI RD RD BK BK YL GLOW PLUGS AUX SWITCH...

Page 39: ...RD VI TO GND BAR 25A RD BK 10A MTB PIN 12 ALT CONFIG POSITIVE AIR SHUTDOWN 6 20KW BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PASS RD WT BK SPLICE...

Page 40: ...AIL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER MAR...

Page 41: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Page 42: ...e Products All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products www discount equipment...

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