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Generac Power Systems MAGNUM MLT4060MVD, Owner'S Manual

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Generac Power Systems MAGNUM MLT4060MVD Owner'S Manual Download Page 12

Introduction and Safety

8

Owner’s Manual for MLT4060MVD Light Tower

ID

Description

A

Dangers: General Transport and Operating Safety

B

Electric Shock Hazard

C

Engine Safety

D

Ultra Low Sulfur Diesel

E

Forklift and Tie-Down Location

F

Towing Instructions

G

Cable Winding Instruction

H

Lifting Point

J

Hot Surface

K

Tie-Down Location

L

Owner’s Manual Storage Location

M

Light Tower Setup Instructions

N

Rear Jack Storage

P

Position of Stowed Mast

Q

Outrigger Retraction Warning

R

Not A Step

S

Hood Lifting Instructions

T

Hood Lift Location

U

Pressurized Coolant Hazard

V

Entanglement Hazard

W

Cutting Hazard

X

Hot Surface Warning: Do Not Remove Grille

Y

Neutral Bonded To Frame

Z

Electrical Ground

AA

Read Manual Before Operating

BB

Disconnect Battery Before Servicing

Summary of Contents for MAGNUM MLT4060MVD

Page 1: ...Owner s Manual Light Tower MLT4060MVD SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 008410...

Page 2: ...y that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by an ASD Normal maintenance service and replacement of parts are the responsibility of t...

Page 3: ...ower Radiator Hose Heater if equipped 17 Use and Maintenance 17 Diesel Fired Block Heater 17 Heater Lockout Reset Procedure 18 Heated Fuel Filter if equipped 18 Battery Disconnect if equipped 18 Telem...

Page 4: ...nance 41 Winch Use Operation and Maintenance Electric 42 Winch Mechanical Brake 42 Jack Maintenance 43 Trailer Wheel Bearings 43 Section 5 General Troubleshooting Section 6 Electrical Drawings Wiring...

Page 5: ...his manual contains important instructions for the unit that should be followed during setup operation and maintenance of the unit and battery ALWAYS supply this manual to any individual that will use...

Page 6: ...esult in minor or moderate injury Asphyxiation Running engines produce carbon monoxide a colorless odorless poisonous gas Carbon monoxide if not avoided will result in death or serious injury 000103 D...

Page 7: ...d and on level ground An unsecured unit can suddenly roll or move causing death or serious injury WARNING Property or Equipment Damage Tighten wheel lug nuts after first 50 miles to factory specificat...

Page 8: ...utput Equipment connected to the unit overheats Sparking occurs Engine misfires or there is excessive engine generator vibration Protective covers are loose or missing Ambient air temperature is above...

Page 9: ...Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an area away from heavy traffic prior to transporting the un...

Page 10: ...m http www safercar gov Safety and Operating Decals See Figure 1 1 and Figure 1 2 This unit features numerous safety and operating decals These decals provide important operating instructions and warn...

Page 11: ...Introduction and Safety Owner s Manual for MLT4060MVD Light Tower 7 Figure 1 1 External Decals...

Page 12: ...Lifting Point J Hot Surface K Tie Down Location L Owner s Manual Storage Location M Light Tower Setup Instructions N Rear Jack Storage P Position of Stowed Mast Q Outrigger Retraction Warning R Not A...

Page 13: ...Introduction and Safety Owner s Manual for MLT4060MVD Light Tower 9 Figure 1 2 Internal Decals U V W X J Y Z B AA BB...

Page 14: ...Introduction and Safety 10 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Page 15: ...ery Voltage quantity per unit 12 1 Battery Rating cold cranking amps CCA 440 Generator Make Marathon Model 331CSA3018 Type Insulation Brushless F Generator Set Engine Generator Output Standby kW kVA 6...

Page 16: ...mens lm 172 200 AC Distribution Circuit Breaker Size amperes 30 Voltage Selection N A Voltage Regulation AVR 1 Voltages Available 1 volts 120 240 Voltages Available 3 volts N A Trailer Number of Axles...

Page 17: ...T4060MVD Light Tower 13 Unit Dimensions Figure 2 1 Unit Dimensions Specifications are subject to change without notice A B C D E MLT4060MVD 124 5 in 316 23 cm 101 2 in 257 05 cm 23 ft 7 m 68 2 in 173...

Page 18: ...BS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNEU RIM JANTE GONF A FROID KPA PSI LPC SGL DUAL EACH AXLE THIS VEHICLE CONFORMS TO ALL APPLICABLE STA...

Page 19: ...n box B Forklift pocket and tie down point J Lights 4 C Outrigger jack 2 K Central lift point D Outrigger 2 L Snow hood E Tongue jack M Rear jack Tandem tow hitch receiver F Tie down point N Control b...

Page 20: ...electrical grounding stud for connecting an earth ground to the unit if required Follow local state or National Electric Code NEC guidelines J 120V 20A GFCI Receptacle Customer convenience receptacle...

Page 21: ...erac Mobile Products Technical Support Reset the PAS IMPORTANT NOTE Before resetting the PAS turn the Control Power switch OFF O This will prevent unexpected engine start up during the procedure 1 Rot...

Page 22: ...e control unit for resetting 3 Reinsert fuse F1 4 Wait 10 seconds then turn the heater on using the On Off switch or the Instant On button on the optional timer 5 Wait 10 seconds after turning the hea...

Page 23: ...utton shuts down the unit and puts the controller into STOP mode whether in MANUAL mode or AUTO mode NOTE To prevent damage to the generator and connected equipment remove all loads from the generator...

Page 24: ...hether the scheduler or dusk to dawn are enabled Figure 2 11 Home Screen Engine Screen See Figure 2 12 The Engine screen displays battery voltage oil pressure coolant temperature and fuel level Figure...

Page 25: ...en See Figure 2 17 The Alarms screen displays all the alarms warnings and engine Diagnostic Trouble Code DTC faults When an alarm occurs the controller automatically switches to this screen and remain...

Page 26: ...ure 2 20 Displays AC output amperage in amps A The load balance for each line L1 and L3 is displayed in both numerical and graphical form It is important to maintain a balanced load distribution betwe...

Page 27: ...neously to display the navigation menu 2 Cycle to the event log section and press the Auto button to enter 3 Repeatedly press the or buttons until the LCD window displays the desired event Continuing...

Page 28: ...General Information 24 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Page 29: ...Pull the locking pin D on the outrigger E and pull each outrigger out until the spring loaded locking pin snaps back into place Pull the locking pin on the outrigger jack and rotate each jack 90 so th...

Page 30: ...mbient temperatures above 0 F 18 C use a 50 50 ratio Cold Climate Arctic Package Units The cooling system is pre filled with extended life ethylene glycol coolant blend 60 40 rated for heavy duty use...

Page 31: ...ired direction and then tighten the mast rotation knob to secure the mast in position 4 See Figure 3 3 Use the winch B to slowly extend the mast making sure that the coiled electrical cord is extendin...

Page 32: ...he top sections of the mast STOP extending the mast when the colored mark on the second mast section is visible as seen in Detail C IMPORTANT NOTE A limit switch on the main mast section will disconne...

Page 33: ...n demand control of the lights and convenience outlets Figure 3 5 Selecting MANUAL or AUTO Mode LED Lights Only Turn the 240V outlet breaker OFF The engine will run at low speed while operating greatl...

Page 34: ...Energizes Generator Frequency 28 Hz Controller verifying engine speed Display Cranking Rest 15 Seconds Display Loss of Crank Disconnect Starter De energizes Fuel Pump De energizes Crank Attempts grea...

Page 35: ...Alarm Manual or Auto Mode Manual Lights Turn On Manually Select Lights to Enable Lights Turn On Controller Monitors Status Controller Monitors Status Yes No Yes Auto Block Heater Ignites Yes Coolant...

Page 36: ...anking Rest 15 Seconds Display Loss of Crank Disconnect Starter De energizes Fuel Pump De energizes Crank Attempts greater than or equal to 3 Fuel Pump Energizes No END Display Safety On 30 seconds Ge...

Page 37: ...r 7 The engine may hunt or change speeds until low operating speed 1350 rpm is reached After a few minutes at operating speed the Home screen will display the mode of the unit the engine status the en...

Page 38: ...w of maximum usable fuel capacity the fuel level warning beacon illuminates and flashes The beacon will remain illuminated until the fuel level is raised to at least 15 of maximum usable fuel capacity...

Page 39: ...t under any other circumstances refer to Shutting Down the Unit Lowering Mast Manual Winch 1 Shut down the lights and engine See Shutting Down the Unit 2 Lower the mast 3 Use the winch handles to coll...

Page 40: ...the hitch of the towing vehicle Lock the hitch coupling and attach the safety chains or cables to the vehicle Remove the tongue jack locking pin and rotate the jack into the travel position Replace th...

Page 41: ...14 Stow the mast and lights in the travel position as shown 4 Always remain aware of people and objects around the unit while preparing maneuvering and lifting the unit When lifting the unit attach an...

Page 42: ...Operation 38 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Page 43: ...1 Verify the Control Power switch is OFF 2 Verify the circuit breakers are OFF 3 Disconnect the negative terminal on the battery 4 Attach a Do Not Start sign to the control panel This will notify ever...

Page 44: ...initial break in The engine comes from the factory with a larger sump that holds 5 5 quarts 5 2 L of engine oil After the initial 50 hour break in and oil change the sump coupled with the larger oil f...

Page 45: ...rvice at 1 800 926 9768 Winch Use Operation and Maintenance Manual Prior to Use Inspect rope or cable and replace if damaged Check mounting hardware for proper tightness and re torque if necessary Gea...

Page 46: ...embly This will ensure proper performance and extend the life of the winch If winch seems to labor or get excessively hot during the lowering of loads the brake will need to be serviced or replaced Ch...

Page 47: ...s Figure 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the grease fitting C 3 Pump grease into the fitting until f...

Page 48: ...Maintenance 44 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Page 49: ...should be referred to an ASD 000139 WARNING Risk of burns Allow engine to cool before draining oil or coolant Failure to do so could result in death or serious injury 000187 WARNING Electrocution Pot...

Page 50: ...e shutdown Low coolant level Allow engine to cool then check coolant level in radiator Add coolant if needed Blockage in radiator Inspect radiator surroundings for blockage and remove any foreign matt...

Page 51: ...Owner s Manual for MLT4060MVD Light Tower 47 Section 6 Electrical Drawings Wiring Diagrams Legend Components Located on Engine...

Page 52: ...Electrical Drawings 48 Owner s Manual for MLT4060MVD Light Tower Components Located on Engine p 2...

Page 53: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 49 Components Located on Engine p 3...

Page 54: ...Electrical Drawings 50 Owner s Manual for MLT4060MVD Light Tower Components Located on Engine p 4...

Page 55: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 51 Accessories...

Page 56: ...Electrical Drawings 52 Owner s Manual for MLT4060MVD Light Tower Optional Accessories...

Page 57: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 53...

Page 58: ...Electrical Drawings 54 Owner s Manual for MLT4060MVD Light Tower...

Page 59: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 55 AC Components in Control Panel and Alternator Box...

Page 60: ...Electrical Drawings 56 Owner s Manual for MLT4060MVD Light Tower...

Page 61: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 57 Schematic Diagrams Components Located in Mast Box...

Page 62: ...Electrical Drawings 58 Owner s Manual for MLT4060MVD Light Tower Components Located in LED Box...

Page 63: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 59 Engine Control Module Function Table...

Page 64: ...Electrical Drawings 60 Owner s Manual for MLT4060MVD Light Tower Engine Control Module Connections...

Page 65: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 61 AC Schematic...

Page 66: ...Electrical Drawings 62 Owner s Manual for MLT4060MVD Light Tower Relays p 1...

Page 67: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 63 Relays p 2...

Page 68: ...Electrical Drawings 64 Owner s Manual for MLT4060MVD Light Tower DC Connections p 1...

Page 69: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 65 DC Connections p 2...

Page 70: ...Electrical Drawings 66 Owner s Manual for MLT4060MVD Light Tower...

Page 71: ......

Page 72: ...oducts com 800 926 9768 920 361 4442 Part No 10000033594 Rev A 06 14 18 2018 Generac Mobile Products LLC All rights reserved Specifications are subject to change without notice No reproduction allowed...

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