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EMISSION CONTROL SYSTEM WARRANTY

Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines:

(a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty period shall begin on the date the new engine or equipment is

purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.

(b) General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or equipment and to each subsequent

purchaser/owner that each of its engines is...

(1) Designed, built and equipped so as to conform with all applicable regulations adopted by the CARB pursuant to its authority, and

(2) Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a warranted emissions-related part to fail to be

identical in all material respects to the part as described in the engine manufacturer's application for certification.

The ECS Warranty pertains only to emissions-related parts on your engine, as follows:

(1) Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the 

Owner's Manual shall be warranted for the ECS

Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Generac according to Subsection (4) below. Any such
part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(2) Any warranted, emissions-related part that is scheduled only for regular inspection as specified in the 

Owner's Manual shall be warranted for the ECS Warranty

Period. A statement in such written instructions to the effect of "repair or replace as necessary" shall not reduce the ECS Warranty Period. Any such part repaired
or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(3) Any warranted, emissions-related part that is scheduled for replacement as required maintenance in the 

Owner's Manual shall be warranted for the period of time

prior to first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by Generac
according to Subsection (4) below. Any such emissions-related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS
Warranty Period prior to the first scheduled replacement point for such emissions-related part.

(4) Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a Generac Authorized

Warranty Service Facility.

(5) When the engine is inspected by a Generac Authorized Warranty Service Facility, the purchaser/owner shall not be held responsible for diagnostic costs if the

repair is deemed warrantable.

(6) Generac shall be liable for damages to other original engine components or approved modifications caused by a failure under warranty of any emission-related

part covered by the ECS Warranty.

(7) Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such

emission-related parts.

(8) Any Generac authorized and approved emission-related replacement part may be used in the performance of any ECS warranty maintenance or repairs and will

be provided without charge to the purchaser/owner. Such use shall not reduce Generac RCS Warranty obligations.

(9) Unapproved, add-on, modified, counterfeit and/or "grey market" parts nay not be used to modify or repair a Generac engine. Such use voids this ECS Warranty

and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac shall not be held liable hereunder for failures of any warranted parts of a Generac
engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or "grey market" part.

EMISSION RELATED PARTS INCLUDE THE FOLLOWING:

* Generac engine types covered by this warranty statement include the following:

1)  Prepackaged Standby Generator

2)  Auxiliary Power Unit (APU) Generator

3) Standby Generator

Part 2

Section 8 – Warranty

Commercial-Industrial-Residential Portable Generator System

1) Fuel Metering System:

1.2) LPG/Natural Gas carburetion assembly and its internal components.

a) Fuel controller (if so equipped)
b) Mixer and its gaskets (if so equipped)
c) Carburetor and its gaskets (if so equipped)
d) Primary gas regulator (if so equipped)
e) LP liquid vaporizer (if so equipped)

2) Air Induction System including:
a) Intake pipe/manifold
b) Air cleaner

3) Ignition System including:
a) Spark plug
b) Ignition module

4) Catalytic Muffler Assembly (if so equipped) including:
a) Muffler gasket
b) Exhaust manifold

5) Crankcase Breather Assembly including:
a) Breather connection tube

Summary of Contents for GUARDIAN RV ULTRA SOURCE 004451

Page 1: ...ner s Manual U UL LT TR RA A S SO OU UR RC CE E Commercial Industrial Residential Portable Generator MODELS 004451 12 500 Watt 004582 15 000 Watt Safety Assembly Operation Maintenance Troubleshooting...

Page 2: ...Adding Gasoline 11 2 7 To Start The Engine 11 2 8 Stopping The Engine 12 2 9 Automatic Idle Control 12 2 10 Cold Weather Operation De Icer 12 2 11 Low Oil Pressure Shutdown 12 2 11 1 Initial Start up...

Page 3: ...rate the equipment in an emergency CAUTION Always disconnect spark plug wire and place the wire where it cannot contact the spark plug to prevent accidental starting when setting up transporting adjus...

Page 4: ...ation Exercise care near running generators GENERAL HAZARDS For safety reasons GENERAC recommends that the installation initial start up and maintenance of this equipment is carried out by a GENERAC G...

Page 5: ...lations Adhere strictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the ge...

Page 6: ...d use Refer to Figure 2 shown on opposite page and install the wheel kit as follows Place the generator on a hard flat surface Stand at the engine end of the unit and gently tilt the generator forward...

Page 7: ...t the BLACK battery cable to the battery Negative terminal Make sure the connection is tight Double check all connections to ensure they are in the correct location and secure See Figure 3 at right Fi...

Page 8: ...0 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 6 120 240 Volt AC 50 Amp Receptacle Supplies electrical power for the operation of 120 240 Volt AC 50...

Page 9: ...ault A GFCI receptacle does NOT protect against circuit overloads short circuits or shocks For example electric shock can still occur if a person touches charged electrical wires while standing on a n...

Page 10: ...et circuit breakers 2 2 5 12 VOLT DC 10 AMP RECEPTACLE This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided This recepta...

Page 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Page 12: ...Allow 3 times the listed watts for starting these devices Section 2 Operation Commercial Industrial Residential Portable Generator System 2 6 BEFORE STARTING THE GENERATOR Prior to operating the gener...

Page 13: ...asohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine prob...

Page 14: ...gine speed when electrical load is connected When the load is removed the engine will run at a reduced speed With the switch Off the engine runs at the normal fast engine speed all the time Always hav...

Page 15: ...o recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do not use tap water If the battery is...

Page 16: ...l Capacity w Filter Change 1 5 Qts w o Filter Change 1 2 Qts Run Time Fuel 10 Hours 1 6 gallons per hour Consumption 1 2 Load Check Oil Level Service Air Pre Cleaner Change Oil and Oil Filter Clean Sp...

Page 17: ...AN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt and debris Low pre...

Page 18: ...ry and remove paper filter Clean paper filter by tapping it gently on a solid surface If the filter is too dirty replace it with a new one Dispose of the old filter properly Clean air cleaner cover th...

Page 19: ...plug hole The piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker jam nut Use an 10mm allen wrench to turn the pivot ball stud while checking clea...

Page 20: ...from open flame Be sure engine is cool Do not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove s...

Page 21: ...king 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Excessive rich fuel mixture 9 Contact Authorized Service Facility 10 Intake valve stuck open or closed 10...

Page 22: ...20 Section 5 Notes Commercial Industrial Residential Portable Generator System...

Page 23: ...21 Section 5 Notes Commercial Industrial Residential Portable Generator System...

Page 24: ...55 55 55A 55 55A 11 0 11 44 86 86 86 167 83 83 BLACK BATTERY 12V RED SM SC 86 13 16 16 15 15 14 14 0 0 SWITCH SCR TB1 TB2 RECTIFIER BATTERY CHARGE BATTERY CHARGE RECTIFIER 18 1 2 4 5 6 7 8 9 10 11 3...

Page 25: ...15 15 15 15 14 18 18 167 167 86 86 4 4 162 11S 44S 22 11 0 44 11 0 22 44 11 0 22 44 11 0 22 44 44 77A 77 66A 66 77 0 2 2 2 6 6 6 11S 4 0 44S RED BLK BLK 83 0 0 0 0 0 229 15B 15 15 15 0 17 17 4 SCR STA...

Page 26: ...9 4 0 3 9 3 8 1 6 8 1 2 1 1 9 1 3 2 3 2 8 1 9 2 0 2 2 2 1 2 4 2 9 3 5 3 3 3 6 3 7 2 6 2 7 3 3 4 3 2 2 5 3 3 1 3 0 3 1 4 1 0 4 1 4 7 5 0 Section 7 Exploded Views and Parts Lists Commercial Industrial R...

Page 27: ...5 0C3007 1 SEAL 42 I D CRANKSHAFT 36 0C5731 1 ASSEMBLY HOUSING COVER WITH SLEEVE ITEM PART NO QTY DESCRIPTION 37 0C3006 11 SCREW HHFC M10 1 5 X 55 38 0C8566 8 SCREW HHFC M6 1 0 X 20 39 0C8808 2 HOOK L...

Page 28: ...8 88 100 108 108 109 107 128 126 130 137 129 108 131 134 132 133 127 135 138 141 139 140 143 142 143 145 144 147 146 147 153 37 150 151 152 106 92 96 89 93 71 149 DETAIL A 87 DETAIL A 155 101 154 155...

Page 29: ...GROUND WIRE 113 022097 4 WASHER LOCK M6 1 4 114 092079 4 SCREW TAPTITE M6 1 0 X 25 BP 115 0C3052 2 ASSEMBLY IGNITION COIL 116 0C4147 1 PUMP IMPULSE 117 022264 2 WASHER LOCK M4 ITEM PART NO QTY DESCRI...

Page 30: ...10 19 32 28 31 32 17 32 31 33 29 28 13 28 18 10 7 29 11 23 24 6 5 8 14 34 30 35 22 20 31 30 37 39 38 41 40 40 41 39 42 43 44 45 28 Section 7 Exploded Views and Parts Lists Commercial Industrial Resid...

Page 31: ...X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC 24 022237 5 WASHER LOCK 3 8 25 022511 4 SCREW HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 M10 ZINC 27 039288 4 SCREW HHC M8...

Page 32: ...19 19 20 20 47 48 47 48 28 28 41 41 33 33 42 42 7 7 31 31 30 30 32 32 9 9 8 8 49 49 36 36 37 37 34 34 35 35 29 29 27 27 17 17 18 18 18 18 22 22 17 17 26 26 25 25 51 51 9 9 8 8 23 23 4 4 21 21 4 4 50 5...

Page 33: ...8 1 WASHER STEP NYLON 20 ITEM PART NO QTY DESCRIPTION 32 022158 1 NUT HEX 10 32 33 023897 1 WASHER FLAT 10 34 057405 1 RESISTOR 25R 5 25W 35 022473 1 WASHER FLAT 1 4 36 022097 1 WASHER LOCK M6 1 4 37...

Page 34: ...3 4 11 12 13 33 35 7 7 6 36 34 23 39 38 41 40 39 17 2 44 43 45 46 25 17 6 7 47 48 49 50 52 7 6 36 Detail of Battery Tray POWER WIRE TO ENGINE Section 7 Exploded Views and Parts Lists Commercial Indust...

Page 35: ...M6 1 0 X 12 26 064101 6 NUT LOCK FL 3 8 16 27 039214 6 BOLT CARR 3 8 16 X 1 ITEM PART NO QTY DESCRIPTION 28 0D9165 1 AXLE 3 4 DIA X 30 29 045900 2 WASHER FLAT 3 4 30 0D7668 2 12 3 PNEUM WHEEL 3 4 AXL...

Page 36: ...or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and ox...

Page 37: ...emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions rel...

Page 38: ...not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechanical devices the Generac engines need periodic part s service and replacement to perform well Thi...

Page 39: ...Part No 0E0226 06 01 02 Printed in U S A...

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