Generac Power Systems Digital Controller R-200A Technical Manual Download Page 14

 12 

DANGER

  Storage batteries give off explosive hydrogen 

gas. This gas can form an explosive mixture 
around the battery for several hours after charg-
ing. The slightest spark can ignite the gas and 
cause an explosion. Such an explosion can shat-
ter the battery and cause blindness or other 
injury. Any area that houses a storage battery 
must be properly ventilated. Do not allow smok-
ing, open flame, sparks or any spark producing 
tools or equipment near the battery.

  Battery electrolyte fluid is an extremely corro-

sive sulfuric acid solution that can cause severe 
burns. Do not permit fluid to contact eyes, skin, 
clothing, painted surfaces, etc. Wear protective 
goggles, protective clothing and gloves when 
handling a battery. If fluid is spilled, flush the 
affected area immediately with clear water.

  Do not use any jumper cables or booster battery 

to crank and start the generator engine. If the 
battery has completely discharged, remove it 
from the generator for recharging. 

  Be sure the AUTO/OFF/MANUAL switch is set to 

the OFF position, before connecting the battery 
cables. If the switch is set to AUTO or MANUAL, 
the generator can crank and start as soon as the 
battery cables are connected.

  Be sure the utility power supply to the battery 

charger is turned off, or sparking may occur at 
the battery posts as the cables are attached and 
cause an explosion.

2A, 12VDC BATTERY CHARGER

Nominal Input AC Line Voltage .......................... 120Vac
Operating AC Line Voltage Range ................... 108Vac to

132Vac

Input AC Line Frequency ..............................50 or 60Hz
AC Line Fuse ......................... 2 Amp Slo-Blo, 5x20mm,

Littelfuse P/N 218002

Battery Fuse ........................................5 Amp, Littelfuse

Mini-Blade Fuse P/N 297005

Nominal Charge Rate ........................................ 2 Amps 
Float Voltage (type) .........................................13.4 Volts 
Battery Undervoltage Shutdown (typ) .............. 11 Volts
LED Indicators
 

AC Line Voltage > 108Vac ................Green LED ON

 

Battery Connected & Charging .........Yellow LED ON

 

(the Green LED must be ON to obtain a valid bat-
tery charging indication, 

 

Yellow LED ON if charge current > approx 0.5 
Amps)

Battery Current Drain (AC Power OFF) ........ 30mA (typ)
AC Line Connection........................... via terminal block

(AC Hot, AC Neut & GND)

Battery Connections .......................... via terminal block

(Pos +, Neg -)

10A, 12VDC BATTERY CHARGER

Nominal Input AC Line Voltage  ........................ 120Vac
Operating AC Line Voltage Range ......108Vac to 132Vac
Input AC Line Frequency .............................50 or 60Hz
AC Line Fuse ...................................... 5 Amp, 5x20mm, 

Littelfuse P/N 218005

Battery Fuse ..............................15 Amp, Littelfuse ATO

Blade P/N 257015

Nominal Charge Rate ..................................... 10 Amps
Equalize Voltage (typ) ....................................13.8 Volts
Float Voltage (typ) .........................................13.0 Volts
Current at Equalize to Float Transition (typ)  .. 5 Amps
Battery Undervoltage Shutdown (typ) ...............11 Volts
LED Indicators
 

AC Line Voltage > 108Vac ...............Green LED ON

 

Battery Connected & Charging ........Yellow LED ON

 

the Green LED must be ON to obtain a valid
battery charging indication, 

 

Yellow LED ON if charge current > approx 2 
Amps)

Battery Current Drain (AC Power OFF) ....... 30mA (typ)
AC Line Connections ......................... via terminal block 

(AC Hot, AC Neut & GND)

Battery Connections .......................... via terminal block

(Pos +, Neg -)

Control Connections ......................AC Power Fail Relay, 

Form C, 2Amps, 12Vdc

(N.O. Contact closes when ac line voltage is applied)
(N.O. Contact opens when ac line voltage is removed)

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General Information

R-panel Technical Manual

Summary of Contents for Digital Controller R-200A

Page 1: ...TECHNICAL MANUAL This manual should remain with the unit R 200A Digital Controller A new standard of reliability...

Page 2: ...and barri ers are in place before operating the equipment If working around an operating unit stand on an insulated dry surface to reduce potential shock hazards Do not handle any kind of electrical...

Page 3: ...emp LED Indicator 7 Overspeed Red LED Indicator 7 RPM Signal Failure Flashing Red Overspeed Indicator 8 RPM Signal Failure During Cranking 8 RPM Signal Failure During Running 8 Overcrank Red LED Indic...

Page 4: ...0G1303F will work in place of 0G1303B 0G1505A or 0G1505B The addition of the 4 2L engine required creation of a new series of controller see Figure 2 This control ler is part number 0G3958C for 1800...

Page 5: ...ORMAL 1 6L 35kW NG RESERVED kW RATING FOR 2 4L 3600 RPM AND 4 2L 1800 RPM ENGINE TYPE WHEN POS 7 IS OFF EXERCISE MODE FUEL TYPE ENGINE SELECT FOR 4 2L RESERVED TRANSFER SW MODE 1 6L 2 4L 4 2L Jumper P...

Page 6: ...l Pressure Unit Shutdown due OFF X ON O O To High Cooant Temp Unit Shutdown due OFF X ON O O To Engine Overspeed Unit Failed to Start OFF X ON O O During it s Crank Cycle Utility Voltage is Flashing X...

Page 7: ...a 15 second timer will start If the utility is still gone when the timer expires the engine will crank and start Once started a 10 sec ond engine warm up timer will be initiated When the warm up timer...

Page 8: ...n and the engine will be shut down Once the AUTO OFF MANUAL switch is switched to OFF the individual fault LED will turn off and the five 5 red LED s will begin flashing to show that the exercise mode...

Page 9: ...oller alarm output Low fuel pressure sensing is active in all generator operat ing modes i e MANUAL OFF and AUTO LOW BATTERY RED LED INDICATOR The R 200A controller continually monitors the bat tery v...

Page 10: ...n the front panel will be ON all the time if DIP switch position 5 is not set cor rectly ALARM CANCEL When the generator is shut down on a latched fault or latching alarm the AUTO OFF MANUAL switch mu...

Page 11: ...ill NOT monitor the utility The generator control board will NOT perform a weekly exercise In GTS mode the green system ready LED will be ON for five 5 seconds and OFF for one 1 second The generator c...

Page 12: ...run the generator whenever the switch is in the manual posi tion AUTO The control board will monitor the 2 wire start circuit When the 2 wire start wire 178 is con nected to 2 wire start wire 183 via...

Page 13: ...ge and then the charge current will decrease to maintain the battery at that float voltage The 10 Amp battery charger is an equalize type charger An equalize type charger will charge the battery at it...

Page 14: ...Range 108Vac to 132Vac Input AC Line Frequency 50 or 60Hz AC Line Fuse 2 Amp Slo Blo 5x20mm Littelfuse P N 218002 Battery Fuse 5 Amp Littelfuse Mini Blade Fuse P N 297005 Nominal Charge Rate 2 Amps F...

Page 15: ...13 Notes R panel Technical Manual...

Page 16: ...Part No 0G1341 GENERAC POWER SYSTEMS INC P O BOX 8 WAUKESHA WI 53187 Revision E 06 19 07 Printed in U S A...

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