Generac Power Systems Digital Controller R-200A Technical Manual Download Page 11

 

 

9

  Be very careful when connecting high-voltage 

wires labeled N1 and N2 and low-voltage wires 
labeled 23 and 194 in both the generator wiring 
panel and the transfer switch wiring panel. The 
control board will be damaged if these wires are 
not connected correctly.

In order for the generator battery charger function 
to work, it is necessary to provide a 120VAC util-
ity source connection to the generator wiring panel 
LINE, NEUTRAL and GND terminals (see Figure 4).

ENGINEERED TRANSFER SWITCH 
(2-WIRE START GTS MODE)

When required, the generator can be installed with 
an engineered W-type transfer switch which controls 
utility voltage sensing, weekly exercising and load 
transferring. 

When Position 2 of the eight-position DIP switch, 
which is located on the generator circuit board (see 
Figures 1 and 2), is in the ON position then utility 
voltage sensing, weekly exercising and load transfer-
ring is under the control of the engineered W-type 
transfer switch (GTS Mode).

Generator control board DIP switch position 2 ON = 
2-wire Start GTS Mode:

The generator control board will NOT monitor the 

utility.

The generator control board will NOT perform a 

weekly exercise. (In GTS mode the green system 
ready LED will be ON for five (5) seconds and OFF 
for one (1) second).

The generator control board will NOT activate the 

transfer output.

The generator control board WILL monitor all 

engine conditions and shut down on all the faults 
listed in this document.

For the W-type transfer switch to control utility volt-
age sensing, weekly exercising and load transferring, 
suitable wiring must also be connected from the 
transfer switch 178 and 183, 2-wire start terminals 
to the corresponding generator 178 and 183 2-wire 
start terminals. Recommended wire gauge sizes for 
the 2-wire start wiring depend on the length of the 
wire (see wiring length chart).

MAXIMUM WIRE LENGTH

RECOMMENDED WIRE SIZE

460 feet (140M)

No. 18 AWG.

461 TO 730 feet (223M)

No 16 AWG.

731 to 1,160 feet (354m)

No 14 AWG.

1,161 to 1,850 feet (565m)

No 12 AWG.

General Information

R-panel Technical Manual

FROM UTILITY

TO LOAD

FEEDER CIRCUITS

LOAD

DISTRIBUTION

PANEL

GENERATOR

194

23

178

183

N2 N1

E1 E2 (E3)

194

23

N1 N2 (N3)

N1
N2

FUSE

FUSE

RTS-TYPE

OR

HS-TYPE

TRANSFER

SWITCH

T1
T2

(T3)

MAIN LINE

CIRCUIT

BREAKER

OR FUSE

LINE

NEU

GND

CHARGER

120 VAC

E1 E2 (E3)

Figure 4 - Connection Diagram (ATS Mode)

Summary of Contents for Digital Controller R-200A

Page 1: ...TECHNICAL MANUAL This manual should remain with the unit R 200A Digital Controller A new standard of reliability...

Page 2: ...and barri ers are in place before operating the equipment If working around an operating unit stand on an insulated dry surface to reduce potential shock hazards Do not handle any kind of electrical...

Page 3: ...emp LED Indicator 7 Overspeed Red LED Indicator 7 RPM Signal Failure Flashing Red Overspeed Indicator 8 RPM Signal Failure During Cranking 8 RPM Signal Failure During Running 8 Overcrank Red LED Indic...

Page 4: ...0G1303F will work in place of 0G1303B 0G1505A or 0G1505B The addition of the 4 2L engine required creation of a new series of controller see Figure 2 This control ler is part number 0G3958C for 1800...

Page 5: ...ORMAL 1 6L 35kW NG RESERVED kW RATING FOR 2 4L 3600 RPM AND 4 2L 1800 RPM ENGINE TYPE WHEN POS 7 IS OFF EXERCISE MODE FUEL TYPE ENGINE SELECT FOR 4 2L RESERVED TRANSFER SW MODE 1 6L 2 4L 4 2L Jumper P...

Page 6: ...l Pressure Unit Shutdown due OFF X ON O O To High Cooant Temp Unit Shutdown due OFF X ON O O To Engine Overspeed Unit Failed to Start OFF X ON O O During it s Crank Cycle Utility Voltage is Flashing X...

Page 7: ...a 15 second timer will start If the utility is still gone when the timer expires the engine will crank and start Once started a 10 sec ond engine warm up timer will be initiated When the warm up timer...

Page 8: ...n and the engine will be shut down Once the AUTO OFF MANUAL switch is switched to OFF the individual fault LED will turn off and the five 5 red LED s will begin flashing to show that the exercise mode...

Page 9: ...oller alarm output Low fuel pressure sensing is active in all generator operat ing modes i e MANUAL OFF and AUTO LOW BATTERY RED LED INDICATOR The R 200A controller continually monitors the bat tery v...

Page 10: ...n the front panel will be ON all the time if DIP switch position 5 is not set cor rectly ALARM CANCEL When the generator is shut down on a latched fault or latching alarm the AUTO OFF MANUAL switch mu...

Page 11: ...ill NOT monitor the utility The generator control board will NOT perform a weekly exercise In GTS mode the green system ready LED will be ON for five 5 seconds and OFF for one 1 second The generator c...

Page 12: ...run the generator whenever the switch is in the manual posi tion AUTO The control board will monitor the 2 wire start circuit When the 2 wire start wire 178 is con nected to 2 wire start wire 183 via...

Page 13: ...ge and then the charge current will decrease to maintain the battery at that float voltage The 10 Amp battery charger is an equalize type charger An equalize type charger will charge the battery at it...

Page 14: ...Range 108Vac to 132Vac Input AC Line Frequency 50 or 60Hz AC Line Fuse 2 Amp Slo Blo 5x20mm Littelfuse P N 218002 Battery Fuse 5 Amp Littelfuse Mini Blade Fuse P N 297005 Nominal Charge Rate 2 Amps F...

Page 15: ...13 Notes R panel Technical Manual...

Page 16: ...Part No 0G1341 GENERAC POWER SYSTEMS INC P O BOX 8 WAUKESHA WI 53187 Revision E 06 19 07 Printed in U S A...

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