Generac Power Systems Digital Controller R-200A Technical Manual Download Page 12

 10 

Route the 2-wire start control wires through suit-
able, approved conduit which is separate from the 
AC power leads. Connection of wire 178 to wire 183 
by relay contact closure action (volt free switch con-
tacts) in the transfer switch must result in generator 
engine cranking and startup (see Figure 5).

  Do NOT connect battery voltage, utility voltage 

(N1/N2) or load voltage (T1/T2) to either the 
178 or the 183 2-wire start terminals as this will 
damage the generator control board.

In order for the generator battery charger function 
to work, it is necessary to provide a 120Vac util-
ity source connection to the generator wiring panel 
LINE, NEUTRAL and GND terminals (see Figure 5).

When in GTS mode, the control board will respond 
as follows based on the AUTO/OFF/MANUAL switch 
position.

OFF:

 The generator will not start and run in this 

position. Only the System Ready LED and the Low 
Battery LED are active in the GTS OFF mode.

MANUAL:

 The control board will start and run the 

generator whenever the switch is in the manual posi-
tion.

AUTO:

 The control board will monitor the 2-wire 

start circuit. When the 2-wire start wire 178 is con-
nected to 2-wire start wire 183, via a relay contact 
closure in the W-type transfer switch, the control 
board will start and run the generator. When the 
2-wire start wire connection is opened the control 
board will stop the generator.

When the control board is in AUTO, MANUAL or OFF 
(GTS mode) the GREEN System Ready LED will flash 
(five (5) seconds ON, one (1) second OFF) to indi-
cate that the transfer switch is performing the utility 
monitoring and transfer functions.

VOLTAGE REGULATOR ADJUSTMENT

Although adjustment potentiometers are provided on 
the voltage regulator installed in the control panel, 
the voltage regulator potentiometers have been set at 
the factory and should NOT be re-adjusted.

General Information

R-panel Technical Manual

FROM UTILITY

TO LOAD

FEEDER CIRCUITS

LOAD

DISTRIBUTION

PANEL

GENERATOR

194

23

178

183

N2 N1

178

183

W-TYPE

TRANSFER

SWITCH

MAIN LINE

CIRCUIT

BREAKER

OR FUSE

LINE

NEU

GND

CHARGER

120 VAC

E1 E2 (E3)

N1 N2 (N3)

T1
T2

(T3)

E1 E2 (E3)

Figure 5 - Connection Diagram (GTS Mode)

Summary of Contents for Digital Controller R-200A

Page 1: ...TECHNICAL MANUAL This manual should remain with the unit R 200A Digital Controller A new standard of reliability...

Page 2: ...and barri ers are in place before operating the equipment If working around an operating unit stand on an insulated dry surface to reduce potential shock hazards Do not handle any kind of electrical...

Page 3: ...emp LED Indicator 7 Overspeed Red LED Indicator 7 RPM Signal Failure Flashing Red Overspeed Indicator 8 RPM Signal Failure During Cranking 8 RPM Signal Failure During Running 8 Overcrank Red LED Indic...

Page 4: ...0G1303F will work in place of 0G1303B 0G1505A or 0G1505B The addition of the 4 2L engine required creation of a new series of controller see Figure 2 This control ler is part number 0G3958C for 1800...

Page 5: ...ORMAL 1 6L 35kW NG RESERVED kW RATING FOR 2 4L 3600 RPM AND 4 2L 1800 RPM ENGINE TYPE WHEN POS 7 IS OFF EXERCISE MODE FUEL TYPE ENGINE SELECT FOR 4 2L RESERVED TRANSFER SW MODE 1 6L 2 4L 4 2L Jumper P...

Page 6: ...l Pressure Unit Shutdown due OFF X ON O O To High Cooant Temp Unit Shutdown due OFF X ON O O To Engine Overspeed Unit Failed to Start OFF X ON O O During it s Crank Cycle Utility Voltage is Flashing X...

Page 7: ...a 15 second timer will start If the utility is still gone when the timer expires the engine will crank and start Once started a 10 sec ond engine warm up timer will be initiated When the warm up timer...

Page 8: ...n and the engine will be shut down Once the AUTO OFF MANUAL switch is switched to OFF the individual fault LED will turn off and the five 5 red LED s will begin flashing to show that the exercise mode...

Page 9: ...oller alarm output Low fuel pressure sensing is active in all generator operat ing modes i e MANUAL OFF and AUTO LOW BATTERY RED LED INDICATOR The R 200A controller continually monitors the bat tery v...

Page 10: ...n the front panel will be ON all the time if DIP switch position 5 is not set cor rectly ALARM CANCEL When the generator is shut down on a latched fault or latching alarm the AUTO OFF MANUAL switch mu...

Page 11: ...ill NOT monitor the utility The generator control board will NOT perform a weekly exercise In GTS mode the green system ready LED will be ON for five 5 seconds and OFF for one 1 second The generator c...

Page 12: ...run the generator whenever the switch is in the manual posi tion AUTO The control board will monitor the 2 wire start circuit When the 2 wire start wire 178 is con nected to 2 wire start wire 183 via...

Page 13: ...ge and then the charge current will decrease to maintain the battery at that float voltage The 10 Amp battery charger is an equalize type charger An equalize type charger will charge the battery at it...

Page 14: ...Range 108Vac to 132Vac Input AC Line Frequency 50 or 60Hz AC Line Fuse 2 Amp Slo Blo 5x20mm Littelfuse P N 218002 Battery Fuse 5 Amp Littelfuse Mini Blade Fuse P N 297005 Nominal Charge Rate 2 Amps F...

Page 15: ...13 Notes R panel Technical Manual...

Page 16: ...Part No 0G1341 GENERAC POWER SYSTEMS INC P O BOX 8 WAUKESHA WI 53187 Revision E 06 19 07 Printed in U S A...

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