Generac Power Systems 6500EXL Owner'S Manual Download Page 2

Generac Portable Products 6500EXL Extended Life Generator

2

EQUIPMENT

DESCRIPTION

This generator is an engine–driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible electrical
lighting, appliance, tools and motor loads.This manual
contains information for a generator that operates
120 and/or 240 Volt, single phase, 60 Hz devices that
require up to 6,500 watts (6.5 kW) of power that pull up
to 54.2 Amps at 120 Volts or 27.1 Amps at 240 Volts.

CAUTION!

Do Not exceed the generator’s

wattage/amperage capacity.The total load should not be
greater than 6,500 watts. See “Don’t Overload the
Generator” on page 11.

The generator’s revolving field is driven at about 3,600 rpm
by a single-cylinder engine.

Every effort has been made to ensure that information in
this manual is accurate and current. However, Generac
reserves the right to change, alter or otherwise improve the
product and this document at any time without prior
notice.

CAUTION!

Do Not tamper with engine

governed speed. High operating speeds are
dangerous and increase risk of personal injury or
damage to equipment.The generator supplies
correct rated frequency and voltage only when
running at proper governed speed. Incorrect
frequency and/or voltage can damage some
connected electrical loads. Operating at excessively
low speeds imposes a heavy load.When adequate
engine power is not available engine life may be
shortened.

The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency. For warranty information refer to the
engine owner’s manual.

SAFETY RULES

This generator set was designed and manufactured for
specific applications. Do Not attempt to modify the unit or
use it for any application it was not designed for. If you have
any questions about your generator’s application, ask your
dealer or consult the factory.

The manufacturer could not possibly anticipate every
circumstance that might involve a hazard. For that reason
warnings in the manual and warnings on tags or decals
affixed to the unit are not all–inclusive. If you intend to
handle, operate or service the unit by a procedure or
method not specifically recommended by the manufacturer,
first make sure that such a procedure or method will not
render this equipment unsafe or pose a threat to you and
others.

Read this manual carefully and become familiar
with your generator set. Know its applications, its
limitations and any hazards involved.

DANGER!

You must isolate the generator from

the electric utility using approved transfer
equipment if this unit is used for backup power.
Failure to isolate the generator from the
power utility may result in injury or death to
electric utility workers and damage to the
generator 
due to a backfeed of electrical energy.
Whenever unit is providing backup power, the
electric utility must be notified.

DANGER! Generator exhaust gases contain
DEADLY carbon monoxide gas. If breathed in
sufficient concentrations, carbon monoxide
can cause unconsciousness or death. 
Operate
this equipment outdoors where adequate ventilation
is available.

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproductive

harm.

WARNING:

Summary of Contents for 6500EXL

Page 1: ...ll safety messages that follow this symbol to avoid possible injury or death Model No 9798 2 6 500 Watt AC Generator Manual No B2649 Revision 3 06 01 2001 Visit our Generac website www generac portabl...

Page 2: ...ironmental Protection Agency For warranty information refer to the engine owner s manual SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modif...

Page 3: ...f clearance on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the unit with electrical loads connected to receptacles with the connected dev...

Page 4: ...erator from the shipping carton CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1 800 270 1408 The generator Electric start battery cables Generat...

Page 5: ...ning or hot Do Not light a cigarette or smoke when filling the fuel tank WARNING Do Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with the generator eng...

Page 6: ...ker to protect the generator against electrical overload Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set to ON p...

Page 7: ...away from the valve cover and under the arrow NOTE If engine fails to start after 3 pulls move the choke lever to Half choke position and pull starter rope again 2 times NOTE If the engine still fails...

Page 8: ...tive goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flush are...

Page 9: ...from wind and elements Enclosure should hold enough heat created by the generator to prevent problems CAUTION Never run unit indoors Do Not enclose generator any more than shown RECEPTACLES 120 240 Vo...

Page 10: ...of current Use cord sets that are rated for 125 Volt AC loads at 20 Amps or greater 12 Volt DC 10 Amp Receptacle This receptacle allows you to recharge a 12 Volt automotive or utility style storage ba...

Page 11: ...f power lasts for only a few seconds when starting such motors Be sure you allow for this high starting wattage when selecting electrical devices to connect to your generator First figure the watts ne...

Page 12: ...ean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids and cracks of the rotor...

Page 13: ...Out of gasoline 4 Stale gasoline 5 Spark plug wire not connected to spark plug 6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Excessively rich fuel mixture 10 Intake valve stuck open or closed...

Page 14: ...Generac Portable Products 6500EXL Extended Life Generator 14 SCHEMATIC...

Page 15: ...Generac Portable Products 6500EXL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 6500EXL Extended Life Generator 16 EXPLODED VIEW MAIN UNIT...

Page 17: ...ET Tank 40 78831B 4 HHCS M6 1 0 x 60 SEMS 41 80270 1 VALVE Tank 42 78299 1 BUSHING Plastic Tank 43 B4363 1 CAP Fuel Gauge 44 B1998 1 TANK Fuel 7 Gal Assy Includes 41 42 45 B92039 1 SHIELD Heat Item Pa...

Page 18: ...V 10 75207A 2 CIRCUIT BREAKER 30A 11 75207 2 CIRCUIT BREAKER 20A 12 23365 6 WASHER 8 Shakeproof 13 68868 1 OUTLET 120 Volt 30A Locking Item Part Qty Description 14 43437 1 OUTLET 120V 240V 30A Locking...

Page 19: ...Generac Portable Products 6500EXL Extended Life Generator 19 NOTES...

Page 20: ...mal maintenance and service and does not apply to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overlo...

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