Generac Power Systems 6500EXL Owner'S Manual Download Page 12

Generac Portable Products 6500EXL Extended Life Generator

12

SPECIFICATIONS

Maximum Surge Watts  . . . . . . . . . . . . . . . . .8,125 watts
Continuous Wattage Capacity  . . . . . . . . . . .6,500 watts
Power Factor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Rated Maximum Continuous AC Load Current:

At 120 Volts  . . . . . . . . . . . . . . . . . . . . . . .54.2 Amps
At 240 Volts  . . . . . . . . . . . . . . . . . . . . . . .27.1 Amps

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–phase
Rated Frequency  . . . . . . . . . . . . . . . . . . . . . . .60 Hertz
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . 7 U.S. gallons

Shipping Weight  . . . . . . . . . . . . . . . . . . . . . . . . .200 lbs.

GENERAL MAINTENANCE

RECOMMENDATIONS

The Owner/Operator is responsible for making sure that
all periodic maintenance tasks are completed on a timely
basis; that all discrepancies are corrected; and that the unit
is kept clean and properly stored. Never operate a
damaged or defective generator.

Engine Maintenance

See engine owner’s manual for instructions.

CAUTION!

Avoid prolonged or repeated skin

contact with used motor oil. Used motor oil has
been shown to cause skin cancer in certain
laboratory animals.Thoroughly wash exposed areas
with soap and water.
KEEP OUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVE RESOURCES. RETURN
USED OIL TO COLLECTION CENTERS.

Generator Maintenance

Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.

NOTE: Do Not use a garden hose to clean generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air slots,
some of the water will be retained in voids and cracks of

the rotor and stator winding insulation.Water and dirt
buildup on the generator internal windings will eventually
decrease the insulation resistance of these windings.

To Clean the Generator

• Use a damp cloth to wipe exterior surfaces clean.

• A soft bristle brush may be used to loosen caked on dirt

or oil.

• A vacuum cleaner may be used to pick up loose dirt and

debris.

• Low pressure air (not to exceed 25 psi) may be used to

blow away dirt. Inspect cooling air slots and opening on
generator.These openings must be kept clean and
unobstructed.

STORAGE

The generator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot
be done and you must store the unit for more than
30 days, use the following guidelines to prepare it for
storage.

Generator Storage

• Clean the generator as outlined in “To Clean the

Generator.”

• Check that cooling air slots and openings on generator

are open and unobstructed.

CAUTION!

Storage covers can be flammable. Do

Not place a storage cover over a hot generator. Let
the unit cool for a sufficient time before placing the
cover on the unit.

Engine Storage

See engine owner’s manual for instructions.

Other Storage Tips

• Do Not store gasoline from one season to another.

• Replace gasoline can if it starts to rust. Rust and/or dirt

in gasoline can cause problems when that fuel is used
with this unit.

• Store in clean and dry area.

Summary of Contents for 6500EXL

Page 1: ...ll safety messages that follow this symbol to avoid possible injury or death Model No 9798 2 6 500 Watt AC Generator Manual No B2649 Revision 3 06 01 2001 Visit our Generac website www generac portabl...

Page 2: ...ironmental Protection Agency For warranty information refer to the engine owner s manual SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modif...

Page 3: ...f clearance on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the unit with electrical loads connected to receptacles with the connected dev...

Page 4: ...erator from the shipping carton CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1 800 270 1408 The generator Electric start battery cables Generat...

Page 5: ...ning or hot Do Not light a cigarette or smoke when filling the fuel tank WARNING Do Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with the generator eng...

Page 6: ...ker to protect the generator against electrical overload Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set to ON p...

Page 7: ...away from the valve cover and under the arrow NOTE If engine fails to start after 3 pulls move the choke lever to Half choke position and pull starter rope again 2 times NOTE If the engine still fails...

Page 8: ...tive goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flush are...

Page 9: ...from wind and elements Enclosure should hold enough heat created by the generator to prevent problems CAUTION Never run unit indoors Do Not enclose generator any more than shown RECEPTACLES 120 240 Vo...

Page 10: ...of current Use cord sets that are rated for 125 Volt AC loads at 20 Amps or greater 12 Volt DC 10 Amp Receptacle This receptacle allows you to recharge a 12 Volt automotive or utility style storage ba...

Page 11: ...f power lasts for only a few seconds when starting such motors Be sure you allow for this high starting wattage when selecting electrical devices to connect to your generator First figure the watts ne...

Page 12: ...ean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids and cracks of the rotor...

Page 13: ...Out of gasoline 4 Stale gasoline 5 Spark plug wire not connected to spark plug 6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Excessively rich fuel mixture 10 Intake valve stuck open or closed...

Page 14: ...Generac Portable Products 6500EXL Extended Life Generator 14 SCHEMATIC...

Page 15: ...Generac Portable Products 6500EXL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 6500EXL Extended Life Generator 16 EXPLODED VIEW MAIN UNIT...

Page 17: ...ET Tank 40 78831B 4 HHCS M6 1 0 x 60 SEMS 41 80270 1 VALVE Tank 42 78299 1 BUSHING Plastic Tank 43 B4363 1 CAP Fuel Gauge 44 B1998 1 TANK Fuel 7 Gal Assy Includes 41 42 45 B92039 1 SHIELD Heat Item Pa...

Page 18: ...V 10 75207A 2 CIRCUIT BREAKER 30A 11 75207 2 CIRCUIT BREAKER 20A 12 23365 6 WASHER 8 Shakeproof 13 68868 1 OUTLET 120 Volt 30A Locking Item Part Qty Description 14 43437 1 OUTLET 120V 240V 30A Locking...

Page 19: ...Generac Portable Products 6500EXL Extended Life Generator 19 NOTES...

Page 20: ...mal maintenance and service and does not apply to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overlo...

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