Generac Power Systems 09227-0 Owner'S Manual Download Page 6

4

Generac

®

Power Systems, Inc.

2.4.1 2-POLE MECHANISMS

These switches (Figures 2.2 and 2.3) are used with a
single phase system, when the single phase NEU-
TRAL line is to be connected to a Neutral Lug and is
not to be switched.

Figure 2.2 — 100 Amp 2-pole Transfer

Mechanism

Figure 2.3 — 200 Amp 2-pole Transfer

Mechanism

2.4.2 3-POLE MECHANISMS

This switch (Figure 2.4) is also used with a single
phase system, when the single phase NEUTRAL line
is to be connected to a Neutral Lug and is not to be
switched.

Figure 2.4 — 3-Pole Transfer Mechanism

Solderless, screw-type terminal lugs are standard.
Conductor sizes must be adequate to handle the max-
imum current to which they will be subjected; based
on the 75°C column of tables, charts, etc. used to size
conductors. The installation must comply fully with
all applicable codes, standards and regulations.

Before connecting wiring cables to terminals, remove
any surface oxides from the cable ends with a wire
brush. If ALUMINUM conductors are used, apply cor-
rosion inhibitor to conductors. After tightening ter-
minal lugs, carefully wipe away any excess corrosion
inhibitor.

All power cables should enter the switch next to
transfer mechanism terminals. Standard terminal
lugs on the transfer mechanism are solderless,
screw-type.

Connect power source load conductors to clearly
marked transfer mechanism terminal lugs as follows
(Figure 2.5 on page 5):

1.

Connect NORMAL (utility) power source cables to
switch terminals N1, N2, N3, etc.

2.

Connect STANDBY source power cables to trans-
fer switch terminals E1, E2, E3, etc.

3.

Connect customer LOAD leads to switch termi-
nals T1, T2, T3, etc.

Conductors must be properly supported, of approved
insulative qualities, protected by approved conduit,
and of the correct wire gauge size in accordance with
applicable codes.

Tighten terminal lugs to the following torques:

100 Amp Switch: 50 INCH-POUNDS

200 Amp Switch: 250 INCH-POUNDS

Make sure to maintain proper electrical 1/2-inch
clearance between live metal parts and grounded
metal.

‹

Section 2 — Installation

Generac “V” Type and “Y” Type Transfer Switch

Summary of Contents for 09227-0

Page 1: ...POWER SYSTEMS INC Owner s Manual 100 and 200 Amp V Type and Y Type Transfer Switch Models 09227 0 09228 0 09229 0 and 09230 0 This manual should remain with the unit...

Page 2: ...f a NORMAL utility power source failure occurs must be isolated from the NORMAL utility power source by means of an approved transfer switch Failure to properly isolate the NORMAL and STANDBY power so...

Page 3: ...e standing on metal or concrete place insulative mats over a dry wood platform Work on this equipment only while standing on such insulative mats Never work on this equipment while physically or menta...

Page 4: ...ard signals to open the start circuit to the generator which shuts down the engine The circuit board is then armed and ready for the next drop in NORMAL source voltage NOTE Keep in mind the pre packag...

Page 5: ...lling Do not drop the switch Protect the switch against impact at all times and against construction grit and metal chips Never install a transfer switch that has been damaged Install the transfer swi...

Page 6: ...nds with a wire brush If ALUMINUM conductors are used apply cor rosion inhibitor to conductors After tightening ter minal lugs carefully wipe away any excess corrosion inhibitor All power cables shoul...

Page 7: ...ic Auxiliary contacts are rated 15 amperes at 125 250 or 480 volts AC 0 5 ampere at 125 volts DC 0 25 ampere at 250 volts DC DO NOT EXCEED THE RATED VOLTAGE AND CURRENT OF THE CONTACTS Contact operati...

Page 8: ...ration DO NOT ATTEMPT MANUAL OPERATION OF THE TRANSFER SWITCH UNTIL AFTER ALL POWER VOLTAGE SUPPLIES TO THE SWITCH HAVE BEEN TURNED OFF FAILURE TO TURN OFF POWER VOLTAGE SUPPLIES MAY RESULT IN DANGER...

Page 9: ...POSSIBLY FATAL ELECTRICAL SHOCK 2 With an accurate AC voltmeter check for correct voltage across terminal lugs N1 and N2 N1 to NEUTRAL and finally N2 to NEUTRAL Figure 2 5 on Page 5 3 When certain tha...

Page 10: ...58 Hz Let the generator run under rated load for at least 30 minutes With unit running listen for unusual noises vibration overheating etc that might indicate a problem 5 When checkout under load is c...

Page 11: ...Generac Power Systems Inc 9 Section 4 Notes Generac V Type and Y Type Transfer Switch...

Page 12: ...FER SWITCH UTILITY SUPPLY LOAD CUSTOMER 23 LOAD 2 UTILITY 2 UTILITY 1 AC GENERATOR CONTROL PANEL NOTE POWER LEADS AND TRANSFER SWITCH LEADS MUST BE RUN IN TWO DIFFERENT CONDUITS LOAD 1 22 LOAD 1 REMOT...

Page 13: ...N2 126 E2 T2 E1 LEGEND LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR C CONTACTOR ACTUATING COIL GTS TRANSFER SWITCH CONTACTOR TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION NOTE ALL CONTACTS SHOWN WITH...

Page 14: ...E2 E2 205 126 N2 126 WHITE RED LS2 LS3 LS1 T1 T2 2 3 5 6 1 4 2 1 8 7 3 4 5 6 126 205 N2 N2 NI N2 NI NI NI NI E1 194 23 N1A N1A N2 N1 N2 N3 N1 NI NI N1A PM C TR TR GTS TS SCHEMATIC DIAGRAM WIRING DIAGR...

Page 15: ...SCHEMATIC DIAGRAM GTS TRANSFER SWITCH CONTACTOR C1 SOLENOID COIL UTILITY CLOSING C2 SOLENOID COIL STANDBY CLOSING ALL CONTACTS SHOWN WITH TRANSFER SWITCH IN UTILITY TR 194 NOTE 194 A 23 23 B VR1 C1 A...

Page 16: ...14 13 33 16 18 20 22 33 32 34 35 19 23 26 33 9 32 17 31 10 12 12 10 37 DECAL DECAL DECAL DECAL 42 21 39 38 40 41 43 24 25 44 Section 6 Exploded Views and Parts Lists Transfer Switch Drawing No 078589...

Page 17: ...ET 19 64113 1 STUD WING 20 63321 1 HANDLE TRANSFER SWITCH 21 57329 1 LUG GROUND 22 63306 1 MONITOR POWER 3 PHASE 23 61675 1 SOCKET RELAY OCTAL 24 47411 4 M6 1 0 x 16 HHCS 25 22473 4 M6 FLAT WASHER 26...

Page 18: ...25 15 16 7 12 11 9 26 24 34 47 10 11 12 31 32 30 33 35 22 23 16 21 36 TO RETAIN COVER BOTTOM POWER TERMINALS DECAL A A DECAL A A DECAL 37 40 41 42 43 44 39 DECAL DECAL 45 49 48 46 POWER TERMINAL LUG...

Page 19: ...DERLESS 23 74138 2 MALE DISCONNECT ADAPTOR BENT 24 77052 2 MALE DISCONNECT ADAPTOR 25 77029 1 DECAL MANUAL OPERATIONS 26 A2595 1 DECAL TERMINAL STRIP 27 81238 1 HARNESS WIRE 28 77032 1 DECAL TRANSFER...

Page 20: ...ciated part s adjustments loose leaking clamps installation and start up 4 Use of Non Generac replacement part s will void the warranty in its entirety 5 Any failure caused by contaminated fuels oils...

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