Generac Power Systems 09227-0 Owner'S Manual Download Page 2

Generac

®

Power Systems, Inc.

Generac cannot possibly anticipate every possible cir
cumstance that might involve a hazard. The warn-
ings in this manual, and on tags and decals
affixed to the unit are, therefore, not all-inclusive. If
you use a procedure, work method or operating tech-
nique Generac does not specifically recommend, you
must satisfy yourself that it is safe for you and others.
You also must make sure the procedure, work
method or operating technique that you choose does
not render the transfer switch unsafe.

Throughout this publication, and on tags and
decals affixed to the generator, DANGER, WARNING,
CAUTION and NOTE blocks are used to alert you to
special instruction about a particular operation that
may be hazardous if performed incorrectly or care-
lessly. Observe them carefully. Their definitions are
as follows:

After this heading, you can read instructions that,
if not strictly complied with, will result in personal
injury or property damage.

After this heading, you can read instructions that,
if not strictly complied with, may result in personal
injury or property damage.

After this heading, you can read instructions that, if
not strictly complied with, could result in damage to
equipment and/or property.

NOTE:

After this heading, you can read explanatory
statements that require special emphasis.

These safety warnings cannot eliminate the hazards
that they indicate. Common sense and strict compli-
ance with the special instructions while performing the
service are essential to preventing accidents.

Four commonly used safety symbols accompany the
DANGER, WARNING and CAUTION blocks. The type
of information each indicates follows:

This symbol points out important safety informa-
tion that, if not followed, could endanger personal
safety and/or property of you and others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock
hazard.

GENERAL HAZARDS

• Any AC generator that is used for backup power if

a NORMAL (utility) power source failure occurs,
must be isolated from the NORMAL (utility) power
source by means of an approved transfer switch.
Failure to properly isolate the NORMAL and
STANDBY power sources from each other may
result in injury or death to electric utility workers,
due to backfeed of electrical energy.

• Improper or unauthorized installation, operation,

service or repair of the equipment is extremely
dangerous and may result in death, serious per-
sonal injury, or damage to equipment and/or per-
sonal property.

• Extremely high and dangerous power voltages are

present inside an installed transfer switch.

Any

contact with high voltage terminals, contacts or
wires will result in extremely hazardous, and pos-
sibly LETHAL, electric shock. DO NOT WORK ON
THE TRANSFER SWITCH UNTIL ALL POWER
VOLTAGE SUPPLIES TO THE SWITCH HAVE
BEEN POSITIVELY TURNED OFF.

• Competent, qualified personnel should install,

operate and service this equipment. Adhere strict-
ly to local, state and national electrical and build-
ing codes.

When using this equipment, comply

with regulations the National Electrical Code
(NEC), CSA Standard; C22.1 Canadian Electric
Code

and

Occupational

Safety

and

Health

Administration (OSHA) have established.

• Never handle any kind of electrical device while

standing in water, while barefoot, or while hands
or feet are wet. DANGEROUS ELECTRICAL
SHOCK MAY RESULT.

!

!

!

DANGER

Important Safety Instructions

Read the following information carefully before attempting to install, operate or service this equip-
ment. Also read the instructions and information on tags, decals, and labels that may be affixed to
the transfer switch. Replace any decal or label that is no longer legible.

DANGER! Connection of a generator to an electrical system normally supplied by an electric utility
shall be by means of suitable transfer equipment so as to isolate the electric system from utility dis-
tribution system when the generator is operating (Article 701 Legally Required Standby Systems or
Article 702 Optional Standby Systems, as applicable). Failure to isolate electric system by these
means may result in damage to generator and may result in injury or death to utility workers due to
backfeed of electrical energy.

!

!

!

!

Summary of Contents for 09227-0

Page 1: ...POWER SYSTEMS INC Owner s Manual 100 and 200 Amp V Type and Y Type Transfer Switch Models 09227 0 09228 0 09229 0 and 09230 0 This manual should remain with the unit...

Page 2: ...f a NORMAL utility power source failure occurs must be isolated from the NORMAL utility power source by means of an approved transfer switch Failure to properly isolate the NORMAL and STANDBY power so...

Page 3: ...e standing on metal or concrete place insulative mats over a dry wood platform Work on this equipment only while standing on such insulative mats Never work on this equipment while physically or menta...

Page 4: ...ard signals to open the start circuit to the generator which shuts down the engine The circuit board is then armed and ready for the next drop in NORMAL source voltage NOTE Keep in mind the pre packag...

Page 5: ...lling Do not drop the switch Protect the switch against impact at all times and against construction grit and metal chips Never install a transfer switch that has been damaged Install the transfer swi...

Page 6: ...nds with a wire brush If ALUMINUM conductors are used apply cor rosion inhibitor to conductors After tightening ter minal lugs carefully wipe away any excess corrosion inhibitor All power cables shoul...

Page 7: ...ic Auxiliary contacts are rated 15 amperes at 125 250 or 480 volts AC 0 5 ampere at 125 volts DC 0 25 ampere at 250 volts DC DO NOT EXCEED THE RATED VOLTAGE AND CURRENT OF THE CONTACTS Contact operati...

Page 8: ...ration DO NOT ATTEMPT MANUAL OPERATION OF THE TRANSFER SWITCH UNTIL AFTER ALL POWER VOLTAGE SUPPLIES TO THE SWITCH HAVE BEEN TURNED OFF FAILURE TO TURN OFF POWER VOLTAGE SUPPLIES MAY RESULT IN DANGER...

Page 9: ...POSSIBLY FATAL ELECTRICAL SHOCK 2 With an accurate AC voltmeter check for correct voltage across terminal lugs N1 and N2 N1 to NEUTRAL and finally N2 to NEUTRAL Figure 2 5 on Page 5 3 When certain tha...

Page 10: ...58 Hz Let the generator run under rated load for at least 30 minutes With unit running listen for unusual noises vibration overheating etc that might indicate a problem 5 When checkout under load is c...

Page 11: ...Generac Power Systems Inc 9 Section 4 Notes Generac V Type and Y Type Transfer Switch...

Page 12: ...FER SWITCH UTILITY SUPPLY LOAD CUSTOMER 23 LOAD 2 UTILITY 2 UTILITY 1 AC GENERATOR CONTROL PANEL NOTE POWER LEADS AND TRANSFER SWITCH LEADS MUST BE RUN IN TWO DIFFERENT CONDUITS LOAD 1 22 LOAD 1 REMOT...

Page 13: ...N2 126 E2 T2 E1 LEGEND LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR C CONTACTOR ACTUATING COIL GTS TRANSFER SWITCH CONTACTOR TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION NOTE ALL CONTACTS SHOWN WITH...

Page 14: ...E2 E2 205 126 N2 126 WHITE RED LS2 LS3 LS1 T1 T2 2 3 5 6 1 4 2 1 8 7 3 4 5 6 126 205 N2 N2 NI N2 NI NI NI NI E1 194 23 N1A N1A N2 N1 N2 N3 N1 NI NI N1A PM C TR TR GTS TS SCHEMATIC DIAGRAM WIRING DIAGR...

Page 15: ...SCHEMATIC DIAGRAM GTS TRANSFER SWITCH CONTACTOR C1 SOLENOID COIL UTILITY CLOSING C2 SOLENOID COIL STANDBY CLOSING ALL CONTACTS SHOWN WITH TRANSFER SWITCH IN UTILITY TR 194 NOTE 194 A 23 23 B VR1 C1 A...

Page 16: ...14 13 33 16 18 20 22 33 32 34 35 19 23 26 33 9 32 17 31 10 12 12 10 37 DECAL DECAL DECAL DECAL 42 21 39 38 40 41 43 24 25 44 Section 6 Exploded Views and Parts Lists Transfer Switch Drawing No 078589...

Page 17: ...ET 19 64113 1 STUD WING 20 63321 1 HANDLE TRANSFER SWITCH 21 57329 1 LUG GROUND 22 63306 1 MONITOR POWER 3 PHASE 23 61675 1 SOCKET RELAY OCTAL 24 47411 4 M6 1 0 x 16 HHCS 25 22473 4 M6 FLAT WASHER 26...

Page 18: ...25 15 16 7 12 11 9 26 24 34 47 10 11 12 31 32 30 33 35 22 23 16 21 36 TO RETAIN COVER BOTTOM POWER TERMINALS DECAL A A DECAL A A DECAL 37 40 41 42 43 44 39 DECAL DECAL 45 49 48 46 POWER TERMINAL LUG...

Page 19: ...DERLESS 23 74138 2 MALE DISCONNECT ADAPTOR BENT 24 77052 2 MALE DISCONNECT ADAPTOR 25 77029 1 DECAL MANUAL OPERATIONS 26 A2595 1 DECAL TERMINAL STRIP 27 81238 1 HARNESS WIRE 28 77032 1 DECAL TRANSFER...

Page 20: ...ciated part s adjustments loose leaking clamps installation and start up 4 Use of Non Generac replacement part s will void the warranty in its entirety 5 Any failure caused by contaminated fuels oils...

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