Generac Power Systems 09227-0 Owner'S Manual Download Page 4

2

Generac

®

Power Systems, Inc.

Section 1 — General Information

Generac “V” Type and “Y” Type Transfer Switch

1.1

INTRODUCTION

This manual has been prepared especially for the
purpose of familiarizing personnel with the design,
application, installation, operation and servicing of
the applicable equipment. Read the manual carefully
and comply with all instructions. This will help to
prevent accidents or damage to equipment that might
otherwise be caused by carelessness, incorrect appli-
cation, or improper procedures.

Every effort has been expended to make sure that the
contents of this manual are both accurate and cur-
rent. Generac, however, reserves the right to change,
alter or otherwise improve the product at any time
without prior notice.

1.2

EQUIPMENT DESCRIPTION

The pre-packaged transfer switch is designed to use
with pre-packaged standby generator control panels.
It is used for transferring critical electrical loads from
a NORMAL (utility) power source to a STANDBY
(emergency generator) power source. Such a transfer
of loads occurs automatically when the NORMAL
power source fails or is subsequently reduced and
the STANDBY source voltage and frequency have
reached an acceptable level. The transfer switch pre-
vents electrical feedback between two different power
sources (such as the NORMAL and STANDBY
sources) and, for that reason, codes require it in all
standby electric system installations.

Once the transfer is completed, the STANDBY power
source then powers electrical loads connected to the
transfer switch. When NORMAL source voltage above
an acceptable (preset) level has been restored, circuit
board action in the pre-packaged control panel initi-
ates re-transfer back to NORMAL power source. After
this re-transfer, the circuit board signals to open the
start circuit to the generator, which shuts down the
engine. The circuit board is then "armed" and ready
for the next drop in NORMAL source voltage.

NOTE:

Keep in mind the pre-packaged transfer switch is
without any kind of electronic controls. It receives
signals solely from circuit boards contained in the
prepackaged control panel.

1.3

TRANSFER SWITCH DATA PLATE

Affixed permanently to the transfer switch door is a
DATA PLATE. Use the transfer switch only within the
specific limits shown on the DATA PLATE and on
other decals and labels that may be affixed to the
switch. This prevents damage to equipment, possible
injury to personnel, and provides long and trouble-
free life for the equipment.

When requesting information or ordering parts for
this equipment, make sure to include all information
from the DATA PLATE.

When requesting information or ordering parts for this
equipment, make sure to include all information from
the DATA PLATE.

Record your Model and Serial numbers in the space
provided below for future reference.

1.4

TRANSFER SWITCH ENCLOSURE

The

standard

switch

enclosure

is

a

National

Electrical Manufacturer's Association (NEMA) 1 type.
NEMA 1 type enclosures primarily provide protection
against contact with the enclosed equipment and
against a limited amount of falling dirt.

1.5

SAFE USE OF TRANSFER SWITCH

Before installing, operating or servicing this equip-
ment, read the SAFETY RULES (inside front cover)
carefully. Comply strictly with all SAFETY RULES to
prevent accidents and/or damage to the equipment.
Generac recommends you make a copy of the SAFE-
TY RULES and post them near the transfer switch.
Also, be sure to read all instructions and information
you may find on tags, labels and decals affixed to the
equipment.

Two publications that outline the safe use of transfer
switches are the following:

• National Electrical Code
• UL 1008, STANDARD FOR SAFETY-AUTOMATIC

TRANSFER SWITCHES

MODEL #

SERIAL #

Summary of Contents for 09227-0

Page 1: ...POWER SYSTEMS INC Owner s Manual 100 and 200 Amp V Type and Y Type Transfer Switch Models 09227 0 09228 0 09229 0 and 09230 0 This manual should remain with the unit...

Page 2: ...f a NORMAL utility power source failure occurs must be isolated from the NORMAL utility power source by means of an approved transfer switch Failure to properly isolate the NORMAL and STANDBY power so...

Page 3: ...e standing on metal or concrete place insulative mats over a dry wood platform Work on this equipment only while standing on such insulative mats Never work on this equipment while physically or menta...

Page 4: ...ard signals to open the start circuit to the generator which shuts down the engine The circuit board is then armed and ready for the next drop in NORMAL source voltage NOTE Keep in mind the pre packag...

Page 5: ...lling Do not drop the switch Protect the switch against impact at all times and against construction grit and metal chips Never install a transfer switch that has been damaged Install the transfer swi...

Page 6: ...nds with a wire brush If ALUMINUM conductors are used apply cor rosion inhibitor to conductors After tightening ter minal lugs carefully wipe away any excess corrosion inhibitor All power cables shoul...

Page 7: ...ic Auxiliary contacts are rated 15 amperes at 125 250 or 480 volts AC 0 5 ampere at 125 volts DC 0 25 ampere at 250 volts DC DO NOT EXCEED THE RATED VOLTAGE AND CURRENT OF THE CONTACTS Contact operati...

Page 8: ...ration DO NOT ATTEMPT MANUAL OPERATION OF THE TRANSFER SWITCH UNTIL AFTER ALL POWER VOLTAGE SUPPLIES TO THE SWITCH HAVE BEEN TURNED OFF FAILURE TO TURN OFF POWER VOLTAGE SUPPLIES MAY RESULT IN DANGER...

Page 9: ...POSSIBLY FATAL ELECTRICAL SHOCK 2 With an accurate AC voltmeter check for correct voltage across terminal lugs N1 and N2 N1 to NEUTRAL and finally N2 to NEUTRAL Figure 2 5 on Page 5 3 When certain tha...

Page 10: ...58 Hz Let the generator run under rated load for at least 30 minutes With unit running listen for unusual noises vibration overheating etc that might indicate a problem 5 When checkout under load is c...

Page 11: ...Generac Power Systems Inc 9 Section 4 Notes Generac V Type and Y Type Transfer Switch...

Page 12: ...FER SWITCH UTILITY SUPPLY LOAD CUSTOMER 23 LOAD 2 UTILITY 2 UTILITY 1 AC GENERATOR CONTROL PANEL NOTE POWER LEADS AND TRANSFER SWITCH LEADS MUST BE RUN IN TWO DIFFERENT CONDUITS LOAD 1 22 LOAD 1 REMOT...

Page 13: ...N2 126 E2 T2 E1 LEGEND LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR C CONTACTOR ACTUATING COIL GTS TRANSFER SWITCH CONTACTOR TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION NOTE ALL CONTACTS SHOWN WITH...

Page 14: ...E2 E2 205 126 N2 126 WHITE RED LS2 LS3 LS1 T1 T2 2 3 5 6 1 4 2 1 8 7 3 4 5 6 126 205 N2 N2 NI N2 NI NI NI NI E1 194 23 N1A N1A N2 N1 N2 N3 N1 NI NI N1A PM C TR TR GTS TS SCHEMATIC DIAGRAM WIRING DIAGR...

Page 15: ...SCHEMATIC DIAGRAM GTS TRANSFER SWITCH CONTACTOR C1 SOLENOID COIL UTILITY CLOSING C2 SOLENOID COIL STANDBY CLOSING ALL CONTACTS SHOWN WITH TRANSFER SWITCH IN UTILITY TR 194 NOTE 194 A 23 23 B VR1 C1 A...

Page 16: ...14 13 33 16 18 20 22 33 32 34 35 19 23 26 33 9 32 17 31 10 12 12 10 37 DECAL DECAL DECAL DECAL 42 21 39 38 40 41 43 24 25 44 Section 6 Exploded Views and Parts Lists Transfer Switch Drawing No 078589...

Page 17: ...ET 19 64113 1 STUD WING 20 63321 1 HANDLE TRANSFER SWITCH 21 57329 1 LUG GROUND 22 63306 1 MONITOR POWER 3 PHASE 23 61675 1 SOCKET RELAY OCTAL 24 47411 4 M6 1 0 x 16 HHCS 25 22473 4 M6 FLAT WASHER 26...

Page 18: ...25 15 16 7 12 11 9 26 24 34 47 10 11 12 31 32 30 33 35 22 23 16 21 36 TO RETAIN COVER BOTTOM POWER TERMINALS DECAL A A DECAL A A DECAL 37 40 41 42 43 44 39 DECAL DECAL 45 49 48 46 POWER TERMINAL LUG...

Page 19: ...DERLESS 23 74138 2 MALE DISCONNECT ADAPTOR BENT 24 77052 2 MALE DISCONNECT ADAPTOR 25 77029 1 DECAL MANUAL OPERATIONS 26 A2595 1 DECAL TERMINAL STRIP 27 81238 1 HARNESS WIRE 28 77032 1 DECAL TRANSFER...

Page 20: ...ciated part s adjustments loose leaking clamps installation and start up 4 Use of Non Generac replacement part s will void the warranty in its entirety 5 Any failure caused by contaminated fuels oils...

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