Generac Power Systems 005802-2 XG Professional Series Owner'S Manual Download Page 14

3.3.3 EMISSIONS 

INFORMATION

The Environmental Protection Agency (EPA) requires that this 

generator comply with exhaust and evaporative emission standards. 

This generator is certified to meet the applicable EPA emission 

levels on gasoline. The emission control system on this generator 

consists of the following:
•  Air Induction System 

•  Ignition System

~  Intake Pipe / Manifold 

  ~  Spark Plug

~  Air Cleaner 

  ~  Ignition Module

•  Fuel System 

•  Exhaust System

~  Carburetor 

  ~  Exhaust Manifold

~  Fuel Tank / Cap 

  ~  Muffler

~  Fuel Lines

~  Evaporative Vent Lines

3.4 GENERAL RECOMMENDATIONS

The warranty of the generator does not cover items that have been 

subjected to operator abuse or negligence. To receive full value 

from the warranty, the operator must maintain the generator as 

instructed in this manual.
Some adjustments will need to be made periodically to properly 

maintain the generator.
All adjustments in the Maintenance section of this manual should 

be made at least once each season. Follow the requirements in the 

"Maintenance Schedule".

NOTE:

Once a year replace the spark plugs and replace the air filter. 

New spark plugs and a clean air filter assure proper fuel-air 

mixture and help the engine run better and last longer.

3.4.1 GENERATOR 

MAINTENANCE

Generator maintenance consists of keeping the unit clean and dry. 

Operate and store the unit in a clean dry environment where it will 

not be exposed to excessive dust, dirt, moisture or any corrosive 

vapors. Cooling air slots in the generator must not become clogged 

with snow, leaves, or any other foreign material.
Check the cleanliness of the generator frequently and clean when 

dust, dirt, oil, moisture or other foreign substances are visible on 

its exterior surface.

 

Never insert any object or tool through the air cooling 

slots, even if the engine is not running.

NOTE:

DO NOT use a garden hose to clean generator. Water can 

enter the engine fuel system and cause problems. In addition, 

if water enters the generator through cooling air slots, some 

water will be retained in voids and crevices of the rotor 

and stator winding insulation. Water and dirt buildup on the 

generator internal windings will eventually decrease the 

insulation resistance of these windings

.

3.4.2  TO CLEAN THE GENERATOR

•  Use a damp cloth to wipe exterior surfaces clean.
•  A soft, bristle brush may be used to loosen caked on dirt, oil, 

etc.

• A vacuum cleaner may be used to pick up loose dirt and 

debris.

•  Low pressure air (not to exceed 25 psi) may be used to blow 

away dirt. Inspect cooling air slots and openings on the generator. 

These openings must be kept clean and unobstructed.

3.4.3 ENGINE 

MAINTENANCE

 

When working on the generator, always disconnect 

negative cable from battery. Also, disconnect spark plug 

wires from the spark plugs and keep the wires away 

from spark plugs.

3.4.4  CHECKING OIL LEVEL

See the “BEFORE STARTING THE GENERATOR” section for 

information on checking the oil level. The oil level should be 

checked before each use, or at least every eight hours of operation. 

Keep the oil level maintained.

3.4.5  CHANGING THE OIL AND OIL FILTER

Change the oil and filter after the first 30 hours of operation. Change 

the oil every 100 hours or every season thereafter. If running this 

unit under dirty or dusty conditions, or in extremely hot weather, 

change the oil more often.

 

Hot oil may cause burns. Allow engine to cool before 

draining oil. Avoid prolonged or repeated skin exposure 

with used oil. Thoroughly wash exposed areas with soap.

Use the following instructions to change the oil:

•  Clean area around oil drain cap.
•  Remove oil drain cap from the drain hose and dipstick to drain 

oil completely into a suitable container.

•  When oil has completely drained, install oil drain cap and tighten 

securely.

• Place a suitable container beneath the oil filter and turn 

filter counterclockwise to remove. Discard according to local 
regulations.

• Coat gasket of new filter with clean engine oil. Turn filter 

clockwise until gasket contacts lightly with filter adapter. Then 
tighten an additional 3/4 turn.

•  Fill engine with recommended oil and replace the dipstick. (See 

“Before Starting the Generator” for oil recommendations).

•  Wipe up any spilled oil.
•  Dispose of used oil at a proper collection center.

12

Maintenance

Summary of Contents for 005802-2 XG Professional Series

Page 1: ...essional Series Portable Generator MODEL 005802 2 DEADLY EXHAUST FUMES ONLY use OUTSIDE far away from windows doors and vents NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS SAVE this Manua...

Page 2: ...ery 11 Maintenance 11 3 1 Performing Scheduled Maintenance 11 3 2 Maintenance Schedule 11 3 3 Product Specifications 11 3 4 General Recommendations 12 3 5 Service Air Filter 13 3 6 Clean Spark Arresto...

Page 3: ...efinitions are as follows INDICATES A HAZARDOUS SITUATION OR ACTION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY Indicates a hazardous situation or action which if not avoided could res...

Page 4: ...or feet are wet DANGEROUS ELECTRICAL SHOCK MAY RESULT The National Electric Code NEC requires the frame and external electrically conductive parts of the generator be properly connected to an approve...

Page 5: ...guideline for operation of this equipment Always reference the latest revision available for the standards listed 1 NFPA No 70 NFPA HANDBOOK OF NATIONAL ELECTRIC CODE 2 Article X NATIONAL BUILDING COD...

Page 6: ...sembly prior to using it If problems arise when assembling the generator please call the Generator Helpline at 1 888 436 3722 1 2 1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT The wheel kit is designed to...

Page 7: ...0 Amp receptacle is protected with a push to reset circuit breaker to protect the generator against electrical overload The 50 Amp receptacle and one 30 Amp receptacle use toggle reset circuit breaker...

Page 8: ...nance message four times until the meter resets itself 100 hours CHG OIL Oil Change Interval Every 100 hrs 200 hours SVC Air Filter Interval Every 200 hrs 2 3 CORD SETS AND CONNECTION PLUGS 2 3 1 120...

Page 9: ...llation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST be operated outdoors This exhaust system must be prope...

Page 10: ...sure to allow for high starting wattage when selecting electrical devices to connect to the generator 1 Figure the watts needed to start the largest motor 2 Add to that figure the running watts of all...

Page 11: ...light a cigarette or smoke when filling the fuel tank NEVER fill fuel tank indoors NEVER fill fuel tank when engine is running or hot Avoid spilling gasoline on a hot engine Allow engine to cool entir...

Page 12: ...ration can be ensured by installing an altitude kit when required See the table below to determine when an altitude kit is required Operating this generator without the proper altitude kit installed m...

Page 13: ...service as specified in the Maintenance Schedule for proper generator operation and to ensure that the generator complies with the applicable emission standards for the duration of its useful life Se...

Page 14: ...ids and crevices of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings 3 4 2 TO CLEA...

Page 15: ...lter is too dirty replace it with a new one Dispose of the old filter properly Clean air filter cover Next insert new paper filter into the base of the air filter Re install air filter cover NOTE To o...

Page 16: ...outer surfaces Check that cooling air slots and openings on generator are open and unobstructed Store the unit in a clean dry place 3 9 OTHER STORAGE TIPS Do not store gasoline from one season to ano...

Page 17: ...12 Engine has lost compression 1 Turn Fuel shut off ON 2 Clean or replace air filter 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7 Dr...

Page 18: ...a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem o...

Page 19: ...ired maintenance in the Owner s Manual shall be warranted for the period of time prior to first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the...

Page 20: ...lly exist Once a generator has experienced commercial or rental use it shall thereafter be considered a non consumer use generator for the purpose of this warranty GUIDELINES 1 All warranty repairs mu...

Page 21: ...cceptable quality and the failure does not amount to a major failure For Service or other product inquiries in Australia please contact Allpower by phone at 1800 333 428 or visit Allpower s website at...

Page 22: ...Manual Part No 0J2636 Revision D 06 18 13 Printed in U S A...

Page 23: ...02 2 DE GARANT A LIMITADA DOS A OS DOS A OS PELIGRO HUMOS DE ESCAPE MORTALES Util celo SOLAMENTE al AIRE LIBRE y lejos de ventanas puertas y respiraderos NO DISE ADO PARA SER USADO EN APLICACIONES DE...

Page 24: ...11 3 2 Programa de mantenimiento 11 3 3 Especificaciones del producto 11 3 4 Recomendaciones generales 12 3 5 Servicio del filtro de aire 13 3 6 Limpie el filtro del supresor de chispas 13 3 7 Genera...

Page 25: ...ones son como sigue PELIGRO INDICA UNA SITUACI N PELIGROSA O ACCI N QUE SI NO SE EVITA TRAER COMO RESULTADO LA MUERTE O UN DA O SERIO ADVERTENCIA Indica una situaci n o acci n peligrosa que si no se e...

Page 26: ...l equipo conectado al generador Aseg rese de que todas las cubiertas guardas y barreras adecuadas est n colocadas en su sitio antes de hacer funcionar el generador Nunca manipule ning n tipo de cable...

Page 27: ...CE DE NORMAS En ausencia de las normas c digos reglamentos y leyes pertinentes la informaci n publicada que se lista a continuaci n puede utilizarse como pauta para la operaci n de este equipo Siempre...

Page 28: ...ador al 1 888 436 3722 1 2 1 ENSAMBLE DEL KIT DE RUEDAS Y PATA DEL MARCO El kit de rueda est dise ado para mejorar grandemente la portabilidad del generador Usted necesitar las siguientes herramientas...

Page 29: ...uito tipo presionar para reajustar para proteger al generador de sobrecargas el ctricas El recept culo de 50 amperios y uno de 30 amperios usan interruptores de circuito de reajuste de palanca El cort...

Page 30: ...L CAMBIO DE ACEITE Intervalo de cambio de aceite Cada 100 horas 200 horas SVC Intervalo de filtro de aire Cada 200 horas 2 3 CABLES Y ENCHUFES DE CONEXI N 2 3 1 RECEPT CULO DOBLE GFCI 120 VAC 20 AMPER...

Page 31: ...ser operado en exteriores Este sistema de escape debe tener un apropiado mantenimiento No haga nada que pueda poner en peligro la seguridad del escape o que no cumpla con alg n c digo local o est ndar...

Page 32: ...ule la potencia que necesita el motor m s grande para arrancar 2 A ada a esta cifra los vatios de funcionamiento de todas las otras cargas conectadas La Gu a de Referencia de Potencia se proporciona p...

Page 33: ...combustible en interiores NUNCA llene el dep sito de combustible cuando el motor est en marcha o caliente Evite derramar gasolina en un motor caliente Permita que el motor se enfr e totalmente antes d...

Page 34: ...un kit de altitud cuando se requiera Vea la tabla de abajo para determinar cu ndo se requiere un kit de altitud La operaci n de este generador sin el apropiado kit de altitud instalado puede aumentar...

Page 35: ...ctor hembra del panel de control cuando vaya a usar el generador NOTA No use el cargador de la bater a por m s de 48 horas en una carga 3 1 C MO REALIZAR MANTENIMIENTO PROGRAMADO Es importante realiza...

Page 36: ...n objeto o herramienta a trav s de las ranuras de enfriamiento por aire incluso si el motor no est en funcionamiento NOTA NO utilice una manguera de jard n para limpiar el generador El agua puede entr...

Page 37: ...el filtro de aire Retire la cubierta del filtro de aire y quite el papel de filtro Figura 13 Para limpiar el papel de filtro golp elo suavemente sobre una superficie dura Si el filtro est muy sucio re...

Page 38: ...No conecte los cables de la buj a Limpie las superficies externas del generador Compruebe que las ranuras y aberturas del aire de enfriamiento en el generador est n abiertas y sin obst culos Almacene...

Page 39: ...osici n ON 2 Limpie o reemplace el filtro de aire 3 Llene el tanque de combustible 4 Vac e el tanque de combustible y ll nelo con combustible nuevo 5 Conecte el cable a la buj a 6 Remplace la buj a 7...

Page 40: ...iento inapropiado o modificaciones no autorizadas Usted es responsable de ponerse en contacto con un Centro de Garant a Autorizado de Generac tan pronto como ocurra un problema Las reparaciones por ga...

Page 41: ...como parte del mantenimiento necesario en el Manual del Usuario ser garantizada por el periodo de tiempo previo al primer reemplazo programado para dicha pieza Si la pieza falla antes del primer reemp...

Page 42: ...nt a no se aplica a las unidades usadas para alimentaci n principal en lugar de un servicio p blico donde hay servicio p blico de alimentaci n o donde el servicio p blico de alimentaci n normalmente n...

Page 43: ...e consumidores Usted tiene derecho a sustituci n o reembolso por un fallo mayor y a compensaci n por cualquier otra p rdida o da o razonable previsible Usted tambi n tiene derecho a que los bienes sea...

Page 44: ...N de parte del Manual 0J2636 Revisi n D 18 06 13 Impreso en EE UU...

Page 45: ...part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem oc...

Page 46: ...red maintenance in the Owner s Manual shall be warranted for the period of time prior to first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the...

Page 47: ...nto inapropiado o modificaciones no autorizadas Usted es responsable de ponerse en contacto con un Centro de Garant a Autorizado de Generac tan pronto como ocurra un problema Las reparaciones por gara...

Page 48: ...omo parte del mantenimiento necesario en el Manual del Usuario ser garantizada por el periodo de tiempo previo al primer reemplazo programado para dicha pieza Si la pieza falla antes del primer reempl...

Page 49: ...de la garantie ou de la responsabilit si votre appareil et ou toute pi ce de celle ci ne fonctionne plus du fait d un usage abusif d une n gligence d une mauvaise maintenance ou de modifications non...

Page 50: ...tien sera garantie pour la p riode pr c dant la date du premier remplacement pr vu Si la pi ce devient d fectueuse avant le premier remplacement pr vu elle sera r par e ou remplac e par Generac confor...

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