Generac Power Systems 005030-0, 005028-0, 005031-0 Owner'S Manual Download Page 46 | Manualshive

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Section 8 - Exploded Views and Parts Lists

Liquid-cooled 15, 20 and 25 kW Generators
Control Panel (25kW) — Drawing No. 0E7615-C

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Summary of Contents for 005030-0, 005028-0, 005031-0

Page 1: ...l ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION This manual should remain with the unit Liquid cooled Prepackaged Standby Generators Model Number 005030 0 15kW 005028 0 20kW 0...

Page 2: ...This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer strongly rec...

Page 3: ...2 6 Total Circuit Isolation Method 10 2 7 Grounding the Generator 10 2 8 Generator AC Neutral Connections 11 2 9 Automatic Transfer Switch ATS Mode 11 2 10 Engineered Transfer Switch 2 wire Start GTS...

Page 4: ...at might render the unit unsafe or in noncompliance with the aforementioned codes standards laws and regula tions The engine exhaust fumes contain carbon monoxide gas which can be DEADLY This dangerou...

Page 5: ...attempt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the vic...

Page 6: ...ay be pur chased separately from an Authorized Dealer 1 3 AUTOMATIC TRANSFER SWITCH ATS MODE When this generator along with an HS Type automat ic transfer switch has been installed and connected a cir...

Page 7: ...and cause an explo sion No leakage of fuel is permitted Natural gas which is lighter than air tends to collect in high areas LP gas is heavier than air and tends to settle in low areas 1 8 ENGINE PRO...

Page 8: ...tage is a non latching alarm which will automatically clear if the battery voltage rises above 12 VDC If battery voltage goes below 6 VDC during cranking the low battery voltage alarm is latched crank...

Page 9: ...umption obtained may vary depending on such variables as applied load ambient temperature engine condi tions and other environmental factors Fuel pressure for a natural gas set up should be five inche...

Page 10: ...apacity is about 8 U S quarts 7 6 liters Use only deionized water and only low silicate anti freeze If desired add a high quality rust inhibitor to the rec ommended coolant mixture When adding coolant...

Page 11: ...taining to the installation and use of standby electric systems is available Article X NATIONAL BUILDING CODE available from the American Insurance Association 85 John Street New York N Y 10038 AGRICU...

Page 12: ...ransfer switch must meet the following requirements It must have an ampere rating equal to the total amperage rating of the emergency distribution panel circuit It must be installed between the buildi...

Page 13: ...uts down The HS Type transfer switch is controlled by the gen erator circuit board via control wires 23 and 194 Wire 23 connects the relay driver output collector of an NPN transistor on the generator...

Page 14: ...ponding generator 178 and 183 2 Wire Start terminals Recommended wire gauge sizes for the 2 Wire Start wiring depend on the length of the wire see wiring length chart Route the 2 Wire Start control wi...

Page 15: ...ignite the gas and cause an explosion Such an explosion can shatter the battery and cause blindness or other injury Any area that houses a storage battery must be properly ventilated Do not allow smok...

Page 16: ...ode requires that a transfer switch be installed The transfer switch prevents elec trical backfeed between two different electrical sys tems for additional information see the applicable transfer swit...

Page 17: ...LED The System Ready LED green has two main pur poses First the LED will be ON when the AUTO OFF MANUAL switch is in the AUTO position utility is present and there are no system alarms This ON state...

Page 18: ...iquid cooled 15 20 and 25 kW Generators Condition System Low Low High Over Over Switch Position Ready Green Bat Red Oil Red Temp Red Speed Red Crank Red Manual Auto Off Generator Switch is OFF X OFF O...

Page 19: ...approximately 12 minutes If utility should fail during this exercise period the engine control board will transfer the load to the generator output and continue to run until util ity returns On the d...

Page 20: ...y pre set for CCW rotation rotation is observed looking at the stepper shaft as it moves from closed throttle to open throttle Switch Position 8 Selects whether the control is in the Normal Mode of op...

Page 21: ...ition system 6 Check fan belts B ONCE EVERY SIX MONTHS 1 Test Engine Safety Devices low oil pressure low coolant level high coolant temperature C ONCE ANNUALLY 1 Test engine governor adjust or repair...

Page 22: ...t and remains hot after shutdown High grass weeds brush leaves etc must remain clear of the exhaust Such materials may ignite and burn from the heat of the exhaust system 4 6 OVERLOAD PROTECTION FOR E...

Page 23: ...lts and other fas teners Look for fuel oil or coolant leaks 4 8 7 INSPECT EXHAUST SYSTEM Inspect the exhaust system at least once every three months Check all exhaust system pipes mufflers clamps etc...

Page 24: ...e effect on insulation resistance Periodically clean generator exterior surfaces A soft brush may be used to loosen caked on dirt Use a vacuum system or dry low pressure air to remove any accumulation...

Page 25: ...not permit fluid to contact eyes skin clothing painted surfaces etc Wear protective goggles protective clothing and gloves when handling a battery If fluid is spilled flush the affected area immediate...

Page 26: ...y charger must be turned off BEFORE removing the battery cable to prevent an over current condi tion from burning out sensitive control panel components and circuits Following all maintenance reverse...

Page 27: ...necessary 5 Check the natural gas delivery system on gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery elect...

Page 28: ...perating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose connections or co...

Page 29: ...ean regap or replace plugs Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressur...

Page 30: ...28 Section 6 Notes Liquid cooled 15 20 and 25 kW Generators...

Page 31: ...29 Section 6 Notes Liquid cooled 15 20 and 25 kW Generators...

Page 32: ...30 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Wiring Diagram 2 5L Engine 15kW 20kW units Drawing No 0F2183 B...

Page 33: ...31 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Wiring Diagram 2 5L Engine 15kW 20kW units Drawing No 0F2183 B...

Page 34: ...32 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Electrical Schematic 2 5L Engine 15kW 20kW units Drawing No 0F2184 B...

Page 35: ...33 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Electrical Schematic 2 5L Engine 15kW 20kW units Drawing No 0F2184 B...

Page 36: ...34 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Wiring Diagram 2 5L Engine 25kW unit Drawing No 0F1286 B...

Page 37: ...35 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Wiring Diagram 2 5L Engine 25kW unit Drawing No 0F1286 B...

Page 38: ...36 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Electrical Schematic 2 5L 25kW unit Drawing No 0F1287 B...

Page 39: ...37 Section 7 Electrical Data Liquid cooled 15 20 and 25 kW Generators Electrical Schematic 2 5L 25kW unit Drawing No 0F1287 B...

Page 40: ...38 Section 8 Exploded Views and Parts Lists Liquid cooled 15 20 and 25 kW Generators Mounting Base Drawing No 0F0104 B...

Page 41: ...EW HHC M12 1 75 X 80 G8 8 16 0536210261 1 ASSY WIRE 0 12 00 17 074906 1 SCREW HHTT M6 1 0 X 20 BP 18 077483 REF BATT 12VDC 75 AH 26 NOT SHOWN 19 0F0796 3 BRACKET CONTROL PANEL SUPPORT 20 025507 3 WASH...

Page 42: ...S ON FAR SIDE 17 LATCH DETAIL 30 31 31 32 34 32 3 45 18 39 38 40 4 7 47 DETAIL SEE LATCH 9 B 29 46 11 18 17 43 8 13 1 18 SECURE AS SHOWN REQUIRE INSULATION TYPICAL OF ROOF PANEL THAT 25 4 5 33 2 25 36...

Page 43: ...YPE A W STUDS PIN 25 0D2023 3 GASKET CLIP ON SELF GRIPPING 84 LG 26 078115 8 WASHER SELF LOCKING DOME 27 0F2179 1 KIT SAE FOAM 2 5L QUIET SOURCE 28 0F0788 1 ROOF 2 5L FORD AL 29 0E7829B 2 AI DOOR PANE...

Page 44: ...42 Section 8 Exploded Views and Parts Lists Liquid cooled 15 20 and 25 kW Generators Control Panel 15kW and 20kW Drawing No 0F2267 D...

Page 45: ...FUSE ATO TYPE 15 AMP BLUE 22 0E2514 1 FITTING CONDUIT STR 1 1 2 23 020911 2 SCREW PPHM M5 0 8 X 30 ZINC 24 023897 4 WASHER FLAT 10 ZINC 25 022152 2 WASHER LOCK 10 26 051716 2 NUT HEX M5 0 8 G8 YEL CH...

Page 46: ...31 39 12 2 9 12 24 25 12 15 14 8 33 24 38 12 23 6 34 35 32 21 30 41 4 11 17 42 12 12 2 20 18 43 1 27 28 5 7 Section 8 Exploded Views and Parts Lists Liquid cooled 15 20 and 25 kW Generators Control Pa...

Page 47: ...AMP TAN 21 0E7403C 1 FUSE ATO TYPE 15 AMP BLUE 22 0E2514 1 FITTING CONDUIT STR 1 1 2 23 020911 2 SCREW PPHM M5 0 8 X 30 ZINC 24 023897 4 WASHER FLAT 10 ZINC 25 022152 2 WASHER LOCK 10 26 051716 2 NUT...

Page 48: ...NESS GROUND 5 3 22 17 68 15 19 10 38 22 31 0 HSG 20 3 47 45 20 49 1 16 39 50 34 35 65 33 57 18 37 18 20 16 38 RADIATOR CAP 62 TO 58 39 STEPPER MOTOR UNITS ONLY 17 12 A 11 67 24 23 61 Section 8 Explode...

Page 49: ...HSB 33 0E9680 1 GASKET 2 5L FORD EXHAUST MAN 34 0E9609 1 MANIFOLD EXHAUST MACHINED ITEM PART NO QTY DESCRIPTION 35 0E9930 1 HEAT SHIELD EXHAUST MANIFOLD 36 049821 3 SCREW SHC M8 1 25 X 30 G12 9 37 0E...

Page 50: ...20 33 31 32 17 34 26 6 38 30 16 25 24 18 4 29 15 9 5 27 6 4 CARBURETOR ASSY 0E1028A I N 19 CONVERSION 35 41 OUT 2 PORT L P VAPOR 3 40 1 11 3 40 7 2 6 11 Section 8 Exploded Views and Parts Lists Liquid...

Page 51: ...T 21 091526 4 SCREW PPHM M5 0 8 X 12 ZNC 22 049226 4 WASHER LOCK M5 23 026307 1 ELBOW 90D STREET 3 4 24 062522 1 STUD TH 1 4 20 X 3 G2 ZNC FULL 25 022127 1 NUT HEX 1 4 20 STEEL 26 022259 2 NUT HEX 5 1...

Page 52: ...3 LOCKTIGHT LOCKTIGHT 7 15 17 8 7 6 18 4 16 LEADS 5 2 9 13 21 19 20 14 10 11 12 30 1 31 Section 8 Exploded Views and Parts Lists Liquid cooled 15 20 and 25 kW Generators Alternator Drawing No 0E8660...

Page 53: ...R 6 0E6076 1 REVCOR FAN 10 75 X 2 W PRESS DIS 7 046526 8 WASHER LOCK M10 8 051755 4 SCREW HHC M10 1 5 X 16 G8 8 9 04576100BK 4 STUD M14 2 0 X 490 G5 ZINC 3 0L FORD 2 5L FORD 04576100BF 4 STUD M14 2 0...

Page 54: ...SCREW HHC M6 1 0 X 20 G8 8 14 022097 4 WASHER LOCK M6 1 4 15 022473 8 WASHER FLAT 1 4 M6 ZINC 16 049813 4 NUT HEX M6 X 1 0 G8 YEL CHR 17 039253 2 SCREW HHC M8 1 25 X 20 G8 8 18 045771 2 NUT HEX M8 1...

Page 55: ...11 0E1326 1 ASSY CARBURETOR LINKAGE ROD 12 0A7106 1 BRACKET STEPPER MOTOR 13 074031 AR LIQUID NEOPRENE 14 029333A 1 TIE WRAP 7 4 X 19 BLK UL 15 022507 2 SCREW HHC 1 4 20 X 1 2 G5 16 022473 2 WASHER FL...

Page 56: ...Y DESCRIPTION 15 0E9833 1 HOSE 2 5L FORD LOWER RADIATOR 16 035461 1 BARBED STR 1 4 NPT X 3 8 17 069860C 1 HOSE OIL DRAIN ASSY 21 18 0A7275 4 FOAM 1 5 X 1 ADHESIVE BACKING 21 5 LG 19 031669 4 BOLT CARR...

Page 57: ...55 Section 9 Installation Diagram Liquid cooled 15 20 and 25 kW Generators Installation Diagram Drawing No 0F1022 A...

Page 58: ...y any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unap proved modifications or the use of counterf...

Page 59: ...4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for s...

Page 60: ...of proper fluid amounts Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper installation As with all mechanical devices the Generac engines need periodic...

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