Generac Power Systems 004812-3 Owner'S Manual Download Page 47

Page: 47 / 110

ITEM PART

NO. QTY. DESCRIPTION

055420

SCREW HHC M12-1.75 X 25 G10.9

051769

WASHER LOCK M12

046526

WASHER LOCK M10

022237

WASHER LOCK 3/8

052647

SCREW SHC M10-1.5 X 25 G12.9

043097

SCREW SHC 3/8-16 X 1 G8.8 NZ

020604

FLEX PLATE-11-1/2 SAE

0A3852

PLATE FLEX GM

097514

PLATE FLEX SAE 3.0L GM

0A8240

FLEX PLATE SAE10 (6.8L FORD)

055173

SCREW HHC M8-1.25 X 20 G10.9

022129

WASHER LOCK M8-5/16

082130C

ASSEMBLY MAG PICKUP 54"

082130D

ASSEMBLY MAG PICKUP 72"

0D2244M

ASSY MAG PICKUP 3/8-24 MALE (6.8L
FORD)

9 *

0E2747

FAN S.A.E. ALTERNATOR

0C4286

ASSEMBLY FAN W/PRESS DISC 10.75
X 3 (5.7L GM & 6.8L FORD)

0A2601

SCREW HHC M16-2 X 45 G8.8

0A2602

WASHER FLAT .688 ID X 3.25 OD

0A1138

KEY SQ 3/8 X 2-1/2 STEEL

021941

COUPLER 390 SAE

020804B

ROTOR 390 25KW 1/3P BRUSHLESS

020806B

ROTOR 390 35KW 1/3P BRUSHLESS

020807B

ROTOR 390 35KW 1/3P BRUSHLESS

020808B

ROTOR 390 40KW 1/3P BRUSHLESS

020809B

ROTOR 390 50KW 1P BRUSHLESS

020810B

ROTOR 390 60KW 1P BRUSHLESS

020811B

ROTOR 390 35KW 1/3P BRUSHLESS

020812B

ROTOR 390 40KW 1/3P BRUSHLESS

020813B

ROTOR 390 50KW 1P BRUSHLESS

020814B

ROTOR 390 60KW 1P BRUSHLESS

020815B

ROTOR 390 80KW 1P BRUSHLESS

020816B

ROTOR 390 100KW 1P BRUSHLESS

020817B

ROTOR 390 125KW 1P BRUSHLESS

020804D

ROTOR 390 25KW BR BRUSHLESS

020806D

ROTOR 390 35KW BR BRUSHLESS

020807D

ROTOR 390 35KW BR BRUSHLESS

020808D

ROTOR 390 40KW BR BRUSHLESS

020809D

ROTOR 390 50KW BR BRUSHLESS

020810D

ROTOR 390 60KW BR BRUSHLESS

020811D

ROTOR 390 35KW BR BRUSHLESS

020812D

ROTOR 390 40KW BR BRUSHLESS

020813D

ROTOR 390 50KW BR BRUSHLESS

020814D

ROTOR 390 60KW BR BRUSHLESS

020815D

ROTOR 390 80KW BR BRUSHLESS

020816D

ROTOR 390 100KW BR BRUSHLESS

020817D

ROTOR 390 125KW BR BRUSHLESS

020809G

ROTOR 390 50KW 3P LV BRUSHLESS

020813G

ROTOR 390 50KW 3P LV BRUSHLESS

020814G

ROTOR 390 60KW 3P LV BRUSHLESS

020815G

ROTOR 390 80KW 3P LV BRUSHLESS

052624

BEARING BALL 6212 SEALED

0A5580

SCREW HHC M14-2 X 140 G8.8

0A1633

WASHER 390 SAE ALT

020715B

STATOR 390 25AP1 SAE

020716B

STATOR 390 35AP1 SAE

020728B

STATOR 390 35AP2 SAE

020729B

STATOR 390 40AP2 SAE

020730B

STATOR 390 50AP2 SAE

020731B

STATOR 390 60AP2 SAE

ITEM PART

NO. QTY. DESCRIPTION

020717B

STATOR 390 35AP3 SAE

020718B

STATOR 390 40AP3 SAE

020719B

STATOR 390 50AP3 SAE

020720B

STATOR 390 60AP3 SAE

020721B

STATOR 390 80AP3 SAE

020722B

STATOR 390 100AP3 SAE

020732B

STATOR 390 125AP4 SAE

020715D

STATOR 390 25KB1 SAE

020716D

STATOR 390 35KB1 SAE

020728D

STATOR 390 35KB2 SAE

020729D

STATOR 390 40KB2 SAE

020730D

STATOR 390 50KB2 SAE

020731D

STATOR 390 60KB2 SAE

020717D

STATOR 390 35KB3 SAE

020718D

STATOR 390 40KB3 SAE

020719D

STATOR 390 50KB3 SAE

020720D

STATOR 390 60KB3 SAE

020721D

STATOR 390 80KB3 SAE

020722D

STATOR 390 100KB3 SAE

020732D

STATOR 390 125KB4 SAE

020715G

STATOR 390 25DB1 SAE

020716G

STATOR 390 35DB1 SAE

020728G

STATOR 390 35DB2 SAE

020729G

STATOR 390 40DB2 SAE

020730G

STATOR 390 50DB2 SAE

020717G

STATOR 390 35DB3 SAE

020718G

STATOR 390 40DB3 SAE

020719G

STATOR 390 50DB3 SAE

020720G

STATOR 390 60DB3 SAE

020721G

STATOR 390 80DB3 SAE

022131

WASHER FLAT M10-3/8 ZINC

046526

WASHER LOCK M10

057642

SCREW HHC M10-1.5 X 40 G10.9

068113

CARRIER REAR BEARING 15"

068115

PANEL LOWER 15"

091065

PANEL LOWER 390MM

0E6341

LOWER PANEL 390MM LONG

0E6353

LOWER PANEL 390MM SHORT

043123

WASHER LOCK M14

051779

NUT HEX M14-2.0 G8 YEL CHR

052259

WASHER FLAT M12

051769

WASHER LOCK M12

068406

SCREW HHC M12-1.75 X 60 G10.9

070274

KEY SQ 3/8 X 2-3/4 STEEL

087271

ASSEMBLY EXCITER 1.25" STK

087272

ASSEMBLY EXCITER 2.00" STK

068404

EXCITER FIELD 1.25 STK

068405

EXCITER FIELD 15" 2" LG

092950

COLLAR SLIP FIT 390MM

090063

DIODE BRIDGE SUPPORT 15"

090152

ASSEMBLY BRIDGE RECTIFIER

023365

WASHER SHAKEPROOF INT #8

033143

SCREW HHM #8-32 X 7/8

090064

CAP END ROTOR 390MM

083485

PLATE NUT

031980

TIE WRAP UL 14.6 X .14 NATL

083549

SLEEVE RUBBER

022392

PIN DOWEL 1/2 X 1-1/4

0A4089

ASSEMBLY SCROLL 390 SAE

0A2437

SCREW SWAGE 1/4-20 X 5/8 Z/YC

022473

WASHER FLAT 1/4 ZINC

056326

TRIM VINYL BLACK 1/8 GP (8.4')

Section 7 — Exploded Views and Parts Lists

Standby Generator Sets

Generator – Drawing No. 0A4342-M

Summary of Contents for 004812-3

Page 1: ...Owner s Manual Standby Generator Models 004812 3 004813 3 POWER SYSTEMS INC This manual should remain with the unit...

Page 2: ...osion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer...

Page 3: ...1 STANDBY GENERATOR INSTALLATION 7 2 1 1 NFPA Standards 8 2 1 2 Other Published Standards 8 2 2 BASIC STANDBY ELECTRIC SYSTEM 8 2 3 EMERGENCY CIRCUIT ISOLATION METHOD 8 2 4 TOTAL CIRCUIT ISOLATION MET...

Page 4: ...erator is installed operated and serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance...

Page 5: ...is operat ing Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power work...

Page 6: ...otype tested models have passed three phase symmetrical short circuit test to ensure system protection and reliability 1 3 ENGINE PROTECTIVE DEVICES The standby generator may be required to operate fo...

Page 7: ...Appropriate care should be taken in applications where extremely low ambient temperatures are possible to ensure the temperature of the diesel fuel is not allowed to fall below levels where gell ing...

Page 8: ...SYSTEM REQUIREMENTS AND RECOMMENDATIONS Diesel Fuel System See Chapter 8 of Engine Generator Standby Electric Power Systems Installer s Guide and Reference Manual part 046622 1 7 GENERATOR AC LEAD CO...

Page 9: ...loat and equalize control and uses an SCR to maintain proper charge voltage This type of sys tem precisely monitors the charge rate Figure 1 3 The charger is rated at 10 amps DC Figure 1 3 Typical Dua...

Page 10: ...Joseph MI 49085 A52 1 AMERICAN NATIONAL STANDARD FOR CHIMNEYS FIREPLACES AND VENTING SYSTEMS available from the American National Standard Institute 1430 Broadway New York N Y 10018 2 2 BASIC STANDBY...

Page 11: ...the ground wire to any pipe that carries a flammable or explosive substance FIRE or an EXPLOSION may result Figure 2 2 Generator Grounding Lug typical Proper grounding helps protect personnel against...

Page 12: ...ed handles When replacing batteries use the same number and type of battery see Specifications All batteries must be at 100 percent state of charge before they are installed on the generator When usin...

Page 13: ...lant Section 1 6 4 2 9 1 5 Belt Tension Check the engine fan belt tension and condition prior to placing the unit into service and at recommended intervals Belt tension is correct when a force of appr...

Page 14: ...e utility source main line circuit break er Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the standby generator s main line circui...

Page 15: ...n Drain water from fuel tank Retorque fan bolts Drain and refill gearbox if so equipped 4 1 2 4 Every Two Years Replace all rubber hoses Replace engine fan belts Inspect the Standby Generator System D...

Page 16: ...ected area immediately with clear water Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbonate of soda to on...

Page 17: ...to an identical number on the exploded view drawing 4 3 1 HOW TO ORDER PARTS To order a replacement part locate the part in the applicable exploded view Contact an Authorized Service Dealer call 800 3...

Page 18: ...16 Section 5 Installation Standby Generator Sets Installation Diagram Drawing No 0F0652 B...

Page 19: ...17 Section 5 Installation Standby Generator Sets Installation Diagram Drawing No 0F0652 B...

Page 20: ...TB1 TERMINAL BLOCK 20 POS R2 C A EXCITER RESISTOR 89 2 D2 89 162 2 14 219 1 1 AVR R1 R2 601 0 29 3 4 4 4 6 5 FA 4 4 D1 2 49 162 14 219 14 219 20 567 150 575 19 16 15 85 69 13 68 56 17 14 219 601 12 4...

Page 21: ...16 HZ 0 S16 14 219 13 218 15 220 VR1 515 56 0 0 0 0 0 13 218 CABLE 15 220 15 220 WIRE s 56 56A 57 59 67 89 2 49 150 A1 8 R1 9 162 178 183 S1 3 590 14 15 219 220 S15 S16 64 65 0 1 R15 591 4 13 29 218 S...

Page 22: ...TB4 6 T TB4 8 DSUB 2 DSUB 1 CON3 4 CON2 6 CON2 5 CON2 4 CON3 3 CON3 2 CON3 14 CON3 1 CON4 1 CON4 2 CON2 13 CON2 7 CON2 14 CON2 2 SENSING 5 3 S16 S15 CON4 4 CON2 10 CON4 6 19 R4 PROG RELAY 2 PROG RELA...

Page 23: ...BOOST DIODE AVR CIRCUIT BREAKER AUDIBLE ALARM AUTOMATIC VOLTAGE REGULATOR ES1 3 D1 HZ L1 D2 ES CB1 AVR AM AA AMMETER 56 56A 57 59 67 89 CONTROL BROWN SIGNAL SENSING UNIT STATUS BLUE YELLOW BLACK AC MI...

Page 24: ...TOR STATOR CB1 CIRCUIT BREAKER 200A E1 TO E3 240V 120 240V 1 PHASE CUSTOMER CONNECTION E3 TO 00 E1 TO 00 120V LEGEND CT2 CB2 NB B S1 NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED W W X T V U S...

Page 25: ...ITER ARMATURE TP THERMAL PROTECTOR AUTO RESET LEGEND BRUSHLESS SERIES 4 WIRE DISPLACED PHASE WINDING VOLTAGE CODE A E1A AS 00 00 CUSTOMER CONNECTION 120 240V 1 PHASE 60HZ E1 CT1 K L l k 11 11 57 S1 22...

Page 26: ...Y 4 5 1 2 3 ALTERNATOR DC FUEL SOLENOID GLOW PLUG ENGINE HEATER 6 GROUND 0 BLACK 49 219 56 218 150 0 0 SM 79 CLEAR 0 BLACK 218 49 0 219 218 218 SC RB 150 218 2 56 218 0 0 79 CLEAR 6 8 7 3 2 5 4 1 11 1...

Page 27: ...ICKUP BATTERY CHARGER STARTER MOTOR ENGINE HEATER BATTERY GLOW PLUG GROUND 1 2 218 RED 85 601 219 3 0 16 2 1 157 69 3 1 2 0 218 0 575 218 590 16 N O 591 218 N C 0 WHITE BLACK GREEN 447 567 590 575 7 8...

Page 28: ...24V TERM BOARD AC INPUT ARD GND GROUND POST VM VOLTMETER 0 15V 12V OR 0 30V 24V AC HOT TB1 LEGEND AC NEUT CHASSIS F1 FUSE 250V GND GND 1 GND GND TB 2 3 1 2 AC NEUT 2 1 L1 2 2 1 TB2 13 35 13B F2 2 13B...

Page 29: ...E 32V 12A 4A 12V OR 7A 24V FUSE 32V 12A FUSE 32 F1 FUSE 250V AM DC AMMETER 0 15A LEGEND L1 F1 GND TB2 2 TB1 3 TB1 2 TB1 1 TB2 3 TB2 4 TB2 1 12 AMP 32V F2 0 15V 0 15A 0 30V 4A 7A 250V SLOW BLOW POWER O...

Page 30: ...2 15 2 11 17 29 15 16 31 30 11 21 10 7 19 3 34 9 20 36 35 8 14 16 15 ON OIL PAN TO OIL DRAIN 1 32 41 36 36 RED 8 R BLACK 36 14 15 TO FLYWHEEL HOUSING 39 Section 7 Exploded Views and Parts Lists Standb...

Page 31: ...ASSEMBLY GROUNDWIRE 10 3 8 20 043107 1 SCREW HHC M8 1 25 X 25 G8 8 21 022145 1 WASHER FLAT 5 16 M8 ZINC 22 022129 1 WASHER LOCK M8 5 16 23 045771 1 NUT HEX M8 1 25 G8 YEL CHR 24 052860 4 NUT LOCK FL M...

Page 32: ...30 Section 7 Exploded Views and Parts Lists Standby Generator Sets Tank Drawing No 0D5400V F...

Page 33: ...25 G12 9 IN KIT 0D2734V 14E 0E4351 1 GASKET ROCHESTER FUEL LEVEL GAUGE 14F 0E4352 1 GASKET ADAPTER PLATE 15 0A1492 1 CAP FUEL FILL 16 0D2670 1 NECK FUEL FILL STANDARD 4 17 063831 1 PLUG STD PIPE 1 25...

Page 34: ...3 29 29 28 21 INTAKE TO ENGINE 18 25 21 8 7 11 16 16 34 29 9 44 52 45 54 31 32 22 8 6 7 4 53 B 41 1 53 TO 40 27 30 3 30 2 TO A 27 DRAIN 26 30 21 10 14 43 29 16 34 15 15 17 21 TO B 46 47 48 48 Section...

Page 35: ...29 040173 4 CLAMP HOSE 5 5 62 62 30 052250 1 TAPE FOAM 1 X 1 220 LG 31 0E4162 1 CAP RADIATOR 20 PSI 32 0E2671 2 RH LH SIDE AIR DUCT 3 9L MITSU ITEM PART NO QTY DESCRIPTION 33 0E2673 2 TOP BOTTOM AIR D...

Page 36: ...XHAUST BLANKET 3 9L VRZN 11 022145 16 WASHER FLAT 5 16 M8 ZINC ITEM PART NO QTY DESCRIPTION 12 022129 16 WASHER LOCK M8 5 16 13 070264 3 WASHER FLAT M10 14 026073 1 PLUG STD PIPE 1 8 STEEL SQ HD 15 0C...

Page 37: ...5 G8 8 9 022131 10 WASHER FLAT 3 8 M10 ZINC 10 052859 4 NUT LOCK FL M10 1 50 ITEM PART NO QTY DESCRIPTION 11 046526 6 WASHER LOCK M10 12 0E2206 1 INSERT RUBBER REDUCER 3 X 2 25 13 051756 6 SCREW HHC M...

Page 38: ...0 27 28 29 26 20 7 30 33 32 23 21 22 3 10 BOTTOM OF CONTROL PANEL 19 24 23 22 REF 6 1 21 34 17 35 2 18 4 23 22 SENSING 14 16 5 WIRE 8 23 21 12 LEADS ALT 22 23 21 9 13 15 11 Section 7 Exploded Views an...

Page 39: ...OVER LOWER 14 022264 2 WASHER LOCK M4 15 052813 2 SCREW HHC M4 0 7 X 20 G8 8 16 039253 6 SCREW HHC M8 1 25 X 20 G8 8 17 022145 6 WASHER FLAT 5 16 M8 ZINC 18 0D5840 1 DECAL CUSTOMER CONNECTN FOR TS 19...

Page 40: ...SIDE LOAD SIDE LOAD SIDE DESCRIPTION AMPERAGE 150 200A RATING 200 600A RATING AMPERAGE 200 600A 150 200A 3 POLE 3 POLE CABLE CABLE 300 IN LBS SCREW TORQUE 228 IN LBS 228 IN LBS SCREW TORQUE 275 IN LBS...

Page 41: ...WASHER LOCK 3 8 M 048527 3 SCREW SHC 3 8 16 X 3 4 G5 4 N A N A UL CIRCUIT BREAKER SIEMENS JD6 LD6 ITEM PART NO QTY DESCRIPTION A N A N A SEE TABLE B 0D5596B 1 KIT CB MOUNT S JD LD 3P 390L PME PARTS S...

Page 42: ...E S 3 AWG 250 MCM Cu 2 0 AWG 300 MCM Cu 2 0 AWG 300 MCM Al FOR COPPER LUGS 4 AWG Cu 6 2 AWG Cu 4 1 AWG Al 1 0 AWG Al 1 1 0 AWG Cu 6 AWG Cu CABLE SET SCREW TORQUE 200 in lbs 250 in lbs 200 in lbs 250 i...

Page 43: ...8 NZ ITEM PART NO QTY DESCRIPTION 4 N A N A UL CIRCUIT BREAKER SIEMENS 390L 3 POLE A N A N A SEE TABLE P N 0D8789 B 0E8023 1 KIT CB MTG 390L 3P PARTS ARE SHOWN BELOW C 0E8219 1 PLATE CB MOUNT QJ 3P 39...

Page 44: ...42 Section 7 Exploded Views and Parts Lists Standby Generator Sets Engine Parts Drawing No 0E6642 F...

Page 45: ...129 8 WASHER LOCK M8 5 16 31 022145 4 WASHER FLAT 5 16 M8 ZINC 32 046579 4 SCREW SHC M8 1 25 X 60 G12 9 33 0E2463 1 GASKET THERMOSTAT CASE 34 0E2464 1 GASKET THERMOSTAT COVER 35 053667 1 SENDER WATER...

Page 46: ...OFF DO NOT ROTATE ENGINE DURING THIS ADJUSTMENT 1 2 TO 3 4 TURN AND TIGHTEN NUT 39 CAUTION 35 27 28 37 36 38 TO ENGINE NOTE NOTE 8 31 32 30 26 28 18 3 TO ENGINE FLYWHEEL 7 21 47 50 50 47 20 19 49 10...

Page 47: ...716B 1 STATOR 390 35AP1 SAE 020728B 1 STATOR 390 35AP2 SAE 020729B 1 STATOR 390 40AP2 SAE 020730B 1 STATOR 390 50AP2 SAE 020731B 1 STATOR 390 60AP2 SAE ITEM PART NO QTY DESCRIPTION 020717B 1 STATOR 39...

Page 48: ...SISTOR DATA ALL DIRECTLY EXCITED MACHINES 25 OHM 25W 75 OHM 25W P N 086266 P N 083364 P N 057405 5 OHM 25W P N 048352 P N 048467 P N 054450 P N 048476 P N 048476 4 5A 6 0A 7A 7A 070045 070057 P N 0700...

Page 49: ...DEUTSCH RECT ELECTRONIC GOVERNOR HARNESS IF EQUIPPED 46 0C5141 2 CONN DEUTSCH GASKET 8 12POS DT ITEM PART NO QTY DESCRIPTION 50 022155 14 WASHER LOCK 6 51 0C2428 15 SCREW TAPTITE PH 6 32 X 1 2 Z YC 5...

Page 50: ...LER 7 057646C 1 FLEX EXH 2 5 X 15 44 LONG 8 0E2668 1 ELBOW EXHAUST TURBO OUTLET 9 0E3495 3 SCREW SHC M10 1 25 X 25 G12 9 10 022237 3 WASHER LOCK 3 8 11 026073 1 PLUG STD PIPE 1 8 STEEL SQ HD 12 059557...

Page 51: ...ED BLOCK HEATER 5 057822 4 CLAMP HOSE 8 53 1 00 6 047411 4 SCREW HHC M6 1 0 X 16 G8 8 7 022473 4 WASHER FLAT 1 4 M6 ZINC 8 022097 4 WASHER LOCK M6 1 4 9 049813 2 NUT HEX M6 1 0 G8 YEL CHR USED ON R VO...

Page 52: ...C D 1 J 2 1 23 E4 H 6 8 24 3 27 22 2 STRAP STRAP 1 10 16 15 LOCATED ON OUTSIDE TOP 33 9 14 13 30 COVER GND STRAP STRAP T B GND H 19 19 23 23 USED AT LOCATIONS B D HEAT SHRINK TUBING TO BE HEAT SHRINK...

Page 53: ...TERM JUMPER FOR S142 542 17 022158 4 NUT HEX 10 32 STEEL 18 022152 4 WASHER LOCK 10 19 022097 3 WASHER LOCK M6 1 4 20 036934 4 SCREW PPHM 10 32 X 5 8 21 0D3633 1 DECAL BATTCHRG 12 24V WIRING 22 056893...

Page 54: ...N 1 0D3489 ASSY BATTERY CHARGER 24V 10A 2 0E6187 1 CORD POWER SUPPLY 16 AWG X 9 LONG 3 022206 1 FITTING CONDUIT STRAIGHT 3 8 52 Section 7 Exploded Views and Parts Lists Standby Generator Sets Battery...

Page 55: ...TEM PART NO QTY DESCRIPTION 1 0F0750 1 INSULATION LH REAR 2 0F0750A 1 INSULATION LH MIDDLE 3 0F0750B 1 INSULATION LH FRONT 4 0F0750C 1 INSULATION RH FRONT 5 0F0750D 1 INSULATION RH MIDDLE 6 0F0750E 1...

Page 56: ...54 65 43 12 53 3 1 9 81 16 54 88 52 71 72 71 57 18 44 81 2 27 86 28 6 81 13 5 87 23 81 83 76 42 8 3 52 35 12 81 30 51 38 20 56 55 53 17 19 51 55 19 22 56 20 55 19 81 74 28 27 62 49 50 75 12 ROOF PANEL...

Page 57: ...57M 2 INSULATION FRONT CORNER POST 1 ITEM PART NO QTY DESCRIPTION 54 0C3157N 2 INSULATION FRONT CORNER POST 2 55 0C3157P 4 INSULATION TOP BOTTOM SIDE BRACE 56 0C3157Q 2 INSULATION SIDE SUPPORT 57 0C31...

Page 58: ...ETAIL A 12 36 66 STATES FOAM IS ON NEAR SIDE STATES FOAM IS ON FAR SIDE TYPICAL OF ALL FRONT DISCHARGE DUCT THAT REQUIRE INSULATION SECURE AS INTAKE OVERHEAD MODULE COMPONENTS ROOF PANELS UTILIZE STUD...

Page 59: ...0F 4 INSULATION OVERHEAD MODULE SIDE 61 078115 131 WASHER SELF LOCKING DOME 66 0F1254 A 4 END CAP OVER HEAD MODULE SIDE 68 0C3397 2 FASTENER RATCHET 70 0F0153 A 9 SPLITTER 73 0F0774 A 1 BLOCK OFF OVER...

Page 60: ...58 Section 8 Notes Standby Generator Sets...

Page 61: ...59 Section 8 Notes Standby Generator Sets...

Page 62: ...sponsibility if your non road diesel engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market pa...

Page 63: ...e first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such...

Page 64: ...r of the warranty provision THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING 1 Any unit built manufactured prior to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments l...

Page 65: ......

Page 66: ...SAE ALT 18 020715B 1 STATOR 390 25AP1 SAE 020716B 1 STATOR 390 35AP1 SAE 020728B 1 STATOR 390 35AP2 SAE 020729B 1 STATOR 390 40AP2 SAE 020730B 1 STATOR 390 50AP2 SAE 020731B 1 STATOR 390 60AP2 SAE 02...

Page 67: ......

Page 68: ...81320 4 SCREW SHC 1 4 20 X 4 5 G8 8 NZ L 022237 3 WASHER LOCK 3 8 M 048527 3 SCREW SHC 3 8 16 X 3 4 G5 4 N A N A UL CIRCUIT BREAKER SIEMENS JD6 LD6 A N A N A SEE TABLE B 0D5596B 1 KIT CB MOUNT S JD LD...

Page 69: ......

Page 70: ...2 WASHER FLAT 6 ZINC 13 0E6689 1 COVER LOWER 14 022264 2 WASHER LOCK M4 15 052813 2 SCREW HHC M4 0 7 X 20 G8 8 16 039253 6 SCREW HHC M8 1 25 X 20 G8 8 17 022145 6 WASHER FLAT 5 16 M8 ZINC 18 0D5840 1...

Page 71: ...H TIGHTENING TORQUES SENSING FOR ALUMINIUM LUGS CONNECTOR WIRE RANGE S CONNECTOR WIRE RANGE S 3 AWG 250 MCM Cu 2 0 AWG 300 MCM Cu 2 0 AWG 300 MCM Al FOR COPPER LUGS 4 AWG Cu 6 2 AWG Cu 4 1 AWG Al 1 0...

Page 72: ...X 4 5 G8 8 NZ L 048527 2 SCREW SHC 3 8 16 X 3 4 G8 8 NZ 4 N A N A UL CIRCUIT BREAKER SIEMENS 390L 3 POLE A N A N A SEE TABLE P N 0D8789 B 0E8023 1 KIT CB MTG 390L 3P PARTS ARE SHOWN BELOW C 0E8219 1 P...

Page 73: ......

Page 74: ...RS485 E PNL W SEALED 45 0D3471 2 DECAL COVER DEUTSCH RECT ELECTRONIC GOVERNOR HARNESS IF EQUIPPED 46 0C5141 2 CONN DEUTSCH GASKET 8 12POS DT 50 022155 14 WASHER LOCK 6 51 0C2428 15 SCREW TAPTITE PH 6...

Page 75: ......

Page 76: ...14D 097962 4 SCREW SHC M6 1 0 X 25 G12 9 IN KIT 0G8108 14E 0E4351 1 GASKET ROCHESTER FUEL LEVEL GAUGE 14F 0E4352 1 GASKET ADAPTER PLATE 15 0A1492 1 CAP FUEL FILL 16 0D2670 1 NECK FUEL FILL STANDARD 4...

Page 77: ...MOUNTING TO LOWER RADIATOR HOSE TO THERMOSTAT HOUSING 5 3 8 9 7 2 5 5 4 6 1 5 BASE 7 8 6...

Page 78: ...ATER W WELDNUTS 3 050967 1 HOSE 5 8 ID RIA 250F 24 LG 4 0A6283 1 HOSE PREFORMED BLOCK HEATER 5 057822 4 CLAMP HOSE 8 53 1 00 6 047411 4 SCREW HHC M6 1 0 X 16 G8 8 7 022473 4 WASHER FLAT 1 4 M6 ZINC 8...

Page 79: ......

Page 80: ...1 2 STEEL SQ HD 19 0536210098 1 ASSEMBLY GROUNDWIRE 10 3 8 20 043107 1 SCREW HHC M8 1 25 X 25 G8 8 21 022145 1 WASHER FLAT 5 16 M8 ZINC 22 022129 1 WASHER LOCK M8 5 16 23 045771 1 NUT HEX M8 1 25 G8...

Page 81: ......

Page 82: ...NSULATION LH REAR 2 0F0750A 1 INSULATION LH MIDDLE 3 0F0750B 1 INSULATION LH FRONT 4 0F0750C 1 INSULATION RH FRONT 5 0F0750D 1 INSULATION RH MIDDLE 6 0F0750E 1 INSULATION RH REAR 7 0F0750F 2 INSULATIO...

Page 83: ......

Page 84: ...LG 29 040173 4 CLAMP HOSE 5 5 62 62 30 052250 1 TAPE FOAM 1 X 1 220 LG 31 0E4162 1 CAP RADIATOR 20 PSI 1 32 0E2671 2 RH LH SIDE AIR DUCT 3 9L MITSU 1 33 0E2673 2 TOP BOTTOM AIR DUCT 3 9L MITSU 34 0A2...

Page 85: ......

Page 86: ...C SCREW M4 2X16 16 023827 2 BLOCK TERM JUMPER FOR S142 542 17 022158 4 NUT HEX 10 32 STEEL 18 022152 4 WASHER LOCK 10 19 022097 3 WASHER LOCK M6 1 4 20 036934 4 SCREW PPHM 10 32 X 5 8 21 0D3633 1 DECA...

Page 87: ......

Page 88: ...2 25 3 125 8 049814 4 SCREW HHC M10 1 5 X 25 G8 8 9 022131 10 WASHER FLAT 3 8 M10 ZINC 10 052859 4 NUT LOCK FL M10 1 50 11 046526 6 WASHER LOCK M10 12 0E2206 1 INSERT RUBBER REDUCER 3 X 2 25 13 051756...

Page 89: ......

Page 90: ...5 G8 8 30 022129 8 WASHER LOCK M8 5 16 31 022145 4 WASHER FLAT 5 16 M8 ZINC 32 046579 4 SCREW SHC M8 1 25 X 60 G12 9 33 0E2463 1 GASKET THERMOSTAT CASE 34 0E2464 1 GASKET THERMOSTAT COVER 35 053667 1...

Page 91: ......

Page 92: ...90 D 3 NPT 5 059941 1 NIPPLE TOE 3 NPT X 8 6 0E3298 1 REDUCER 2 5 TO 3 COUPLER 7 057646C 1 FLEX EXH 2 5 X 15 44 LONG 8 0E2668 1 ELBOW EXHAUST TURBO OUTLET 9 0E3495 3 SCREW SHC M10 1 25 X 25 G12 9 10 0...

Page 93: ......

Page 94: ...5 10 0E4134 1 KIT EXHAUST BLANKET 3 9L VRZN 11 022145 16 WASHER FLAT 5 16 M8 ZINC 12 022129 16 WASHER LOCK M8 5 16 13 070264 3 WASHER FLAT M10 14 026073 1 PLUG STD PIPE 1 8 STEEL SQ HD 15 0C3094 1 HEA...

Page 95: ......

Page 96: ...1 52 0C3157L 5 INSULATION DOOR SECTION 2 53 0C3157M 2 INSULATION FRONT CORNER POST 1 54 0C3157N 2 INSULATION FRONT CORNER POST 2 55 0C3157P 4 INSULATION TOP BOTTOM SIDE BRACE 56 0C3157Q 2 INSULATION...

Page 97: ......

Page 98: ...TAKE OVER HEAD MODULE SIDE 60 0F0130F 4 INSULATION OVERHEAD MODULE SIDE 61 078115 131 WASHER SELF LOCKING DOME 66 0F1254 A 4 END CAP OVER HEAD MODULE SIDE 68 0C3397 2 FASTENER RATCHET 70 0F0153 A 9 SP...

Page 99: ...5 A4 A6 2 1 TB3 PRG INPT 4 PRG INPT 5 PRG INPT 6 MLCB RUPT TANK 11 12 9 8 10 447 602 4 6 FA 14 219 183 15 220 15 220 3 4 5 2 1 R1 R2 178 0 0 178 0 0 0 A1 A3 A2 0 0 15 220 79 13 218 5 0 6 14 219 14 219...

Page 100: ...0 56 14 15 219 220 0 1 R15 591 4 13 29 218 WIRE s 162 178 183 S1 3 590 2 49 150 A1 8 R1 9 56 56A 57 59 67 89 NON FUSED DC FUSED DC NEUTRAL FUNCTION CONTROL VR1 14 219 13 218 15 220 S16 515 0 0 0 64 6...

Page 101: ...B 4 TB4 7 TB4 6 TB4 8 DSUB 2 DSUB 1 CON3 4 CON2 6 CON2 5 CON2 4 CON3 3 CON3 2 CON3 14 CON3 1 CON4 1 CON4 2 CON2 13 CON2 7 CON2 14 CON2 2 SENSING 5 3 S16 S15 CON4 4 CON2 10 CON4 6 19 R4 PROG RELAY 2 PR...

Page 102: ...CY STOP BUTTON CHARGE ALT EXCITER DIODE FIELD BOOST DIODE AVR CIRCUIT BREAKER AUDIBLE ALARM AUTOMATIC VOLTAGE REGULATOR ES1 3 D1 HZ L1 D2 ES CB1 AVR AM AA AMMETER 56 56A 57 59 67 89 CONTROL BROWN SIGN...

Page 103: ...ARD DC OUTPUT 067666C 12V OR 067666A 24V TERM BOARD AC INPUT OARD GND GROUND POST VM VOLTMETER 0 15V 12V OR 0 30V 24V TB2 TERM BOARD DC OUTPUT TB2 TERM BOARD DC OUTPUT AC HOT TB1 LEGEND AC NEUT CHASSI...

Page 104: ...ARD PCB CIRCUIT BOARD ASSY L1 LAMP PANEL F2 FUSE 32V 12A 4A 12V OR 7A 24V FUSE 32V 12A USE 32V F1 FUSE 250V AM DC AMMETER 0 15A LEGEND L1 F1 GND TB2 2 TB1 3 TB1 2 TB1 1 TB2 3 TB2 4 TB2 1 12 AMP 32V F2...

Page 105: ......

Page 106: ......

Page 107: ...T TRANSFORMER CB2 CIRCUIT BREAKER 100A AS ALTERNATOR STATOR CB1 CIRCUIT BREAKER 200A E1 TO E3 240V 120 240V 1 PHASE CUSTOMER CONNECTION E3 TO 00 E1 TO 00 120V LEGEND CT2 CB2 NB B S1 NOT USED NOT USED...

Page 108: ...XCITER FIELD TWS TWO WIRE START EA BRUSHLESS EXCITER ARMATURE TP THERMAL PROTECTOR AUTO RESET LEGEND BRUSHLESS SERIES 4 WIRE DISPLACED PHASE WINDING VOLTAGE CODE A E1A AS 00 00 CUSTOMER CONNECTION 120...

Page 109: ......

Page 110: ......

Search results

Summary of Contents for 004812-3

Reviews:

Related manuals for 004812-3

Brands by name

Popular brands

Generac Power Systems 004812-3, Owner'S Manual

Search results

Summary of Contents for 004812-3

Reviews:

Related manuals for 004812-3

Brands by name

Popular brands