Generac Power Systems 004709-0 Owner'S Manual Download Page 47

  

45

ITEM PART 

NO. QTY. DESCRIPTION

 1 

0D8433 

GUARD, FAN

  2 

0C1069 

10 

SCREW, HHTT M6-1.0 X 8MM

  

0C1069 

11  (04709 

ONLY)

 3 

090965F 

BLOWER HOUSING

   

0G6468 

 BLOWER HOUSING 220RV (04709 
ONLY)

  4 

081810 

NUT, HEX M16-1.5

  5 

083312 

WASHER, M16 CONICAL

  6 

0D8400 

 ASSEMBLY CHOKE SOLENOID 
BRACKET

  7 

0C8917A 

FLYWHEEL, WITH RING GEAR

  8 

0C8798A 

BACKPLATE, ELECTRIC START

  9 

045756 

SCREW HHTT M6-1.0 X 10MM

 10 

082774 

KEY, WOODRUFF 4 X 19D

 11 

022129 

5/16”-M8 LOCK WASHER

 12 

081990 

SCREW SHC M8-1.25 X 40MM

 13 

0D9004A 

ASSY, STARTER

 14 

0E7585 

SPARK PLUG, CHAMPION RC14YC

 15 

 

 

 16 

0G3111 

TAPTITE, M6-1.0 X 25 ZINC

 17 

0G3231 

 ASSEMBLY, IGNITION COIL ADV. W/
DIODE

 19 

0D7666A 

BREATHER TUBE

   

0D7666B 

BREATHER TUBE (04709 ONLY)

 20 

090051 

GASKET, MANIFOLD/ HEAD

 21 

080316 

SCREW HHFC M6-1.0 X 30MM

 22 

090948 

INTAKE MANIFOLD

 23 

078631 

GASKET CARBURETOR/MANIFOLD

 24 

0D8332 

CARBURETOR

 25 

091846 

GASKET, CARB/ ADAPTOR

 26 

0D7558 

ADAPTOR, CARB

 27 

078643 

BOLT, CARB MOUNT M6-1.0 X 75MM

 28 

0D8372 

GASKET, CARB TO AIRBOX

 29 

0C2756 

ASSEMBLY, GOVERNOR LEVER

 30 

0D7458 

ROD, GOVERNOR

 31 

0C3979 

SPRING, ANTI LASH

 32 

085953 

WASHER, CARB WEAR

 33 

0D8739 

 ASSEMBLY BRACKET GOVERNOR 
ADJUST

 34 

0D8398 

ROD, CHOKE LINKAGE

ITEM PART 

NO. QTY. DESCRIPTION

 35 

091638A 

SPRING, GOVERNOR

 36 

0G7967 

 SCREW, HHTT 5/16” X ½” SEMI-
GIMLET

 37 

082025 

NUT, M5-0.8 LOCK

 38 

092984 

TOP WRAPPER

 39 

094820 

PLUG, EXPANSION

 40 

089739 

LOWER WRAPPER

 41 

091848 

GASKET, OIL PSI PAD

  

091848 

2  (04709 

ONLY)

 42 

0D8778 

ADAPTER, OIL FILTER

 43 

040945 

SCREW SHC M6-1.0 X 20MM G12.9

   

040946 

 SCREW SHC M6-1.0 X 35MM G12.9 
(04709)

 44 

0D9235 

SWITCH, OIL- 5 PSI

 45 

070185B 

FILTER, OIL

 52 

0G6437 

SWITCH, THERMAL 305F 

 53 

043182 

WASHER LOCK M3

 54 

0C4739 

SCREW PPHM M3-0.5 X 6MM

 55 

0D9689 

ELBOW 90D STREET 1/8NPT

 56 

0A7095 

RHMS #4-40 X 5/16” SEMS

 57 

077091 

COTTER PIN

 58 

0D8397 

ROD, CHOKE CONTROL

 59 

077075 

BOOT CHOKE SOLENOID PLASTIC

 60 

0C2824 

SCREW TAP-R #10-32 X 9/16”

 61 

0A7094 

RHMS #4-40 X 1/4” SEMS

 62 

0D8590 

ASSEMBLY, BI-METAL/HEATER

 63 

0D8591 

SOLENOID, CHOKE

 64 

0G6277A 

21” 

FUEL HOSE 3/8 LO-PERM

 65 

0G6273 

BARBED TEE 1/2X3/8X1/2

 66 

0G7458 

BARBED EL 90 1/4NPT X 3/8

 67 

069598 

BULKHEAD ADAPTOR FITTING

 68 

059502 

BARBED EL 90 1/4 NPT X 5/16

 69 

045764 

SCREW HHTT M4-0.7 X 8 BP

 70 

0E9406A 

OIL COOLER 220

 71 

0G3662B 

CLAMP,HOSE OETIKER STEPLESS 18.5

 72 

0G4695B 

HOSE 3/8" X 16.25" BRAID-WRAP  

 73 

0A6344 

BARBED EL 90 1/8NPT X 3/8

 74 

0G6502 

OIL FILTER SPACER 220RV

 75 

040143 

CLAMP, HOSE #5.5

 76 

0F9176F 

HOSE, ¼” SAE30R11 GREENBAR 7”

GN-220 H/SH Engine Drawing No. 0D8355-AG Part 1

 

Exploded Views & Parts Lists

Summary of Contents for 004709-0

Page 1: ...This manual should remain with the unit Air cooled Recreational Vehicle Generators Quietpact 40G Models 004709 0 005852 0 Owner s Manual and Installation Instructions...

Page 2: ...Spark Arrestor 12 3 8 Cleaning the Generator 13 3 9 Battery Maintenance 13 3 10 Major Service Manual 14 3 11 Exercising the Generator 14 3 12 Out of Service Procedure 14 3 13 Adjusting Valve Clearance...

Page 3: ...t and the safety of all vehicle occupants We strongly recommend that the operator read this manual and thoroughly understand all instructions before using this equipment We also strongly recommend ins...

Page 4: ...icle while the genset is running unless the vehicle has a working carbon monoxide detector The exhaust system must be installed in accordance with the genset instal lation manual Make sure there is am...

Page 5: ...ety the generator must be installed and maintained properly Installation always must comply with applicable codes standards laws and regulations Adhere strictly to local state and national electrical...

Page 6: ...CHECK DAILY AIR FILTER CLEAN PREFILTER EVERY 100 HOURS REPLACE ELEMENT EVERY 250 HOURS OIL OIL FILTER CHANGE EVERY 100 IF NECESSARY EVERY 500 HOURS HOURS REPLACE PLUGS PLUGS EVERY 100 INSPECT CLEAN S...

Page 7: ...rs require more watts of power or amps of cur rent for starting than for continuous opera tion 1 3 SAFETY Before attempting to use the generator set carefully read the Safety Rules section of this man...

Page 8: ...47 in Maximum wattage and current are subject to and limited by such factors as fuel Btu content ambient temperature altitude engine condition etc Maximum power decreases about 3 5 for each 1 000 feet...

Page 9: ...l is available that allows start ing and stopping the generator engine conveniently from inside the vehicle Order part number 0F0429 or 0F0430 a remote panel that includes a Start Stop switch a genera...

Page 10: ...le manufacturer s instructions The owner operator should become familiar with the vehicle in which this generator is installed Differences exist between vehicles For example some vehicles may use a tr...

Page 11: ...e generator Do not apply heavy electrical loads for the first two or three hours of operation 2 9 PROTECTION SYSTEMS 2 9 1 LOW OIL PRESSURE SWITCH This switch Figure 2 2 has normally closed N C contac...

Page 12: ...wipe it dry with a clean lint free cloth 3 Install and tighten the dipstick cap then remove it again The oil level should be at the dipstick Full mark 4 If necessary remove the oil fill cap on the ro...

Page 13: ...ently if operating the generator in extremely dusty or dirty conditions Use the following procedure Figure 3 2 1 Follow steps 1 3 in Cleaning the Foam Precleaner service the foam precleaner if necessa...

Page 14: ...the Spark Plug Gap nSparking can occur if the wire terminal does not fit firmly on the spark plug terminal end If necessary re form the wire terminal to obtain a tight fit 3 6 FUEL FILTER Remove and...

Page 15: ...ttery is to be performed or supervised by personnel knowledgeable of batteries and the required precau tions Keep unauthorized personnel away from batteries Damage will result if the battery connectio...

Page 16: ...into the spark plug threaded openings Reinstall and tighten the spark plug 6 Remove the battery and store it in a cool dry room on a wooden board Never store the battery on any concrete or earthen fl...

Page 17: ...lve clearance to make sure it did not change Figure 3 8 Figure 3 8 Tightening Jam Nut CROW S FOOT 3 14 RV GENERATOR SERVICE INTERVAL 50 Hours Clean Spark Arrestor 100 Hours Change Engine Oil filter 10...

Page 18: ...16 Notes...

Page 19: ...PART II INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Page 20: ...al start up and maintenance of this equipment is carried out by an Authorized Service Dealer The engine exhaust fumes contain carbon monoxide which can be DEADLY This dangerous gas if breathed in suff...

Page 21: ...m from the live conductor If the victim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in ele...

Page 22: ...llowing standards booklets latest revi sion are available from the sources indicated 1 NFPA Standard 501C Standard for Recreational Vehicles available from the National Fire Protection Association Bat...

Page 23: ...21 Figure 1 2 Major Features and Dimensions Drawing No 0D8716 K General Information...

Page 24: ...ngle iron A typical supporting frame with horizontal support tubing is shown in Figure 2 1 The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design...

Page 25: ...f a double thickness of 1 2 inch plywood with the grain of the wood at cross section for added strength Figure 2 5 Figure 2 5 Typical Compartment Construction If constructing a compartment line the ex...

Page 26: ...aterial is used 2 2 4 ACOUSTICS For additional noise abatement the installer may wish to consider the following Using special sound insulating materials Construction of a special noise abatement compa...

Page 27: ...25 Figure 2 8 Compartment Floor Cutout Drawing 0G3723 A Installation...

Page 28: ...lation of a gasoline fuel system Figure 2 10 for a recreational vehicle generator set must comply with applicable codes standards and regulations The entire fuel system must be completely free of leak...

Page 29: ...d to prevent the hose from rupturing if the generator shifts or settles 2 5 EXHAUST SYSTEM The generator exhaust system must be safely and properly installed Only approved mufflers and other exhaust s...

Page 30: ...damage the other engine Plan exhaust system installation carefully Comply with all appli cable codes standards and regulations 2 6 ELECTRICAL CONNECTIONS The following general rules apply to electric...

Page 31: ...the required length and allow extra wire for junc tion box connections Carefully prepare conduit ends to prevent sharp edges from cutting through wiring insulation Route conduit so it does not interfe...

Page 32: ...30 Figure 2 14 Transfer Switch Isolation Method Figure 2 15 Installation With Isolation Receptacle Installation...

Page 33: ...ERY COMPARTMENT Install the generator battery in its own vented compartment Place the battery compartment away from any source of heat sparks or flame Provide ventilation openings in the battery compa...

Page 34: ...of the primer switch will shorten this time 3 Let the engine warm up for about five minutes to allow internal temperatures to stabilize 4 Carefully inspect the engine generator for fuel oil and exhau...

Page 35: ...system is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electrical Codes Junction box is properly installed Wiring meets all st...

Page 36: ...shuts 1 Engine oil level low 1 Check oil and add oil as needed down when the Start Stop 2 Defective low oil pressure switch 2 Replace pressure switch switch is released 3 Defective high temperature sw...

Page 37: ...Generac Power Systems Inc 35 35 Notes...

Page 38: ...5 18 1 0I 17 66 85 85 3 3 6 5 4 6 5 4 1 2 1 2 PANEL REMOTE LOP 0 0 SP 0B START STOP SW1 IM SC 14 CH CS 0 0 0 FS FP SM HTO SWITCH HIGH TEMP OIL CLOSES ON HIGH TEMP L1 LIGHT RUN OPTIONAL LOP SWITCH LOW...

Page 39: ...17 0 15 SW1 SW2 TC 0K 0 0 0 0B 17 18 GT 0 0I 4 2 0 11S 13 0K 4 22S 4 2A 6 2A REGULATOR VOLTAGE ELECTRONIC 14A 15 14A 14A 0F 44 14 0F 17 11P 22P 77 22S 11S 33 66 RED 22P 11P 44 55 6 2 R1 CONNECTOR 17...

Page 40: ...38 Exploded Views Parts Lists Enclosure Drawing No 0D8352 N...

Page 41: ...16 X 1 28 0A4456 1 3 8 SPECIAL L WASHER 30 049813 2 NUT HEX M6 X 1 0 ITEM PART NO QTY DESCRIPTION 31 022237 1 WASHER LOCK 3 8 32 022131 2 WASHER FLAT 3 8 M10 33 0C5443 1 BLOCK TERMINAL BATTERY POST 34...

Page 42: ...40 Exploded Views Parts Lists Generator Drawing No 0D8353 M...

Page 43: ...T 5 16 19 030231 3 SCREW HHC 5 16 18 X 1 1 2 20 0C3168 1 5 16 SPECIAL LOCK WASHER 21 022259 10 NUT HEX 5 16 18 22 0C8565 2 SCREW SHC M8 1 25 X 18MM 23 0D8048 4 VIBRATION MOUNT 24 083512 6 SCREW HHTT M...

Page 44: ...42 Exploded Views Parts Lists Control Panel Drawing No 0D8354 H...

Page 45: ...047411 2 SCREW HHC M6 1 0 X 16mm 17 049226 5 WASHER LOCK M5 18 051716 1 NUT HEX M5 0 8 19 075476 2 SCREW PPHM M4 0 7 x 16mm 20 022264 2 WASHER LOCK 8 M4 21 051715 4 NUT HEX M4 0 7 22 0A2053 1 SCREW HH...

Page 46: ...44 Exploded Views Parts Lists GN 220 H SH Engine Drawing No 0D8355 AG Part 1...

Page 47: ...E LINKAGE ITEM PART NO QTY DESCRIPTION 35 091638A 1 SPRING GOVERNOR 36 0G7967 1 SCREW HHTT 5 16 X SEMI GIMLET 37 082025 1 NUT M5 0 8 LOCK 38 092984 1 TOP WRAPPER 39 094820 1 PLUG EXPANSION 40 089739 1...

Page 48: ...46 Exploded Views Parts Lists GN 220 H SH Engine Drawing No 0D8355 AG Part 2...

Page 49: ...IL PRESSURE SPRING 24 0A5776 1 11 32 BALL 25 074908 1 M5 FORM SCREW 26 078606 4 M6 1 0 X 12MM SCREW 27 076361 1 GOVERNOR GEAR THRUST WASHER 28 0D2414 6 SCREW HHFC M8 1 25 X 35MM 29 099922 1 SPRING WAS...

Page 50: ...e to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for presenting your...

Page 51: ...ed under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 4 Repair or replacement of any...

Page 52: ...PLY TO THE FOLLOWING Generac generators that utilize non Generac replacement parts Costs of normal maintenance adjustments installation and start up Repairs or diagnostics performed by individuals oth...

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