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Generac Power Systems 004709-0, Owner'S Manual

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Generac Power Systems 004709-0 Owner'S Manual Download Page 37

 Generac® Power Systems, Inc. 

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Summary of Contents for 004709-0

Page 1: ...This manual should remain with the unit Air cooled Recreational Vehicle Generators Quietpact 40G Models 004709 0 005852 0 Owner s Manual and Installation Instructions...

Page 2: ...Spark Arrestor 12 3 8 Cleaning the Generator 13 3 9 Battery Maintenance 13 3 10 Major Service Manual 14 3 11 Exercising the Generator 14 3 12 Out of Service Procedure 14 3 13 Adjusting Valve Clearance...

Page 3: ...t and the safety of all vehicle occupants We strongly recommend that the operator read this manual and thoroughly understand all instructions before using this equipment We also strongly recommend ins...

Page 4: ...icle while the genset is running unless the vehicle has a working carbon monoxide detector The exhaust system must be installed in accordance with the genset instal lation manual Make sure there is am...

Page 5: ...ety the generator must be installed and maintained properly Installation always must comply with applicable codes standards laws and regulations Adhere strictly to local state and national electrical...

Page 6: ...CHECK DAILY AIR FILTER CLEAN PREFILTER EVERY 100 HOURS REPLACE ELEMENT EVERY 250 HOURS OIL OIL FILTER CHANGE EVERY 100 IF NECESSARY EVERY 500 HOURS HOURS REPLACE PLUGS PLUGS EVERY 100 INSPECT CLEAN S...

Page 7: ...rs require more watts of power or amps of cur rent for starting than for continuous opera tion 1 3 SAFETY Before attempting to use the generator set carefully read the Safety Rules section of this man...

Page 8: ...47 in Maximum wattage and current are subject to and limited by such factors as fuel Btu content ambient temperature altitude engine condition etc Maximum power decreases about 3 5 for each 1 000 feet...

Page 9: ...l is available that allows start ing and stopping the generator engine conveniently from inside the vehicle Order part number 0F0429 or 0F0430 a remote panel that includes a Start Stop switch a genera...

Page 10: ...le manufacturer s instructions The owner operator should become familiar with the vehicle in which this generator is installed Differences exist between vehicles For example some vehicles may use a tr...

Page 11: ...e generator Do not apply heavy electrical loads for the first two or three hours of operation 2 9 PROTECTION SYSTEMS 2 9 1 LOW OIL PRESSURE SWITCH This switch Figure 2 2 has normally closed N C contac...

Page 12: ...wipe it dry with a clean lint free cloth 3 Install and tighten the dipstick cap then remove it again The oil level should be at the dipstick Full mark 4 If necessary remove the oil fill cap on the ro...

Page 13: ...ently if operating the generator in extremely dusty or dirty conditions Use the following procedure Figure 3 2 1 Follow steps 1 3 in Cleaning the Foam Precleaner service the foam precleaner if necessa...

Page 14: ...the Spark Plug Gap nSparking can occur if the wire terminal does not fit firmly on the spark plug terminal end If necessary re form the wire terminal to obtain a tight fit 3 6 FUEL FILTER Remove and...

Page 15: ...ttery is to be performed or supervised by personnel knowledgeable of batteries and the required precau tions Keep unauthorized personnel away from batteries Damage will result if the battery connectio...

Page 16: ...into the spark plug threaded openings Reinstall and tighten the spark plug 6 Remove the battery and store it in a cool dry room on a wooden board Never store the battery on any concrete or earthen fl...

Page 17: ...lve clearance to make sure it did not change Figure 3 8 Figure 3 8 Tightening Jam Nut CROW S FOOT 3 14 RV GENERATOR SERVICE INTERVAL 50 Hours Clean Spark Arrestor 100 Hours Change Engine Oil filter 10...

Page 18: ...16 Notes...

Page 19: ...PART II INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Page 20: ...al start up and maintenance of this equipment is carried out by an Authorized Service Dealer The engine exhaust fumes contain carbon monoxide which can be DEADLY This dangerous gas if breathed in suff...

Page 21: ...m from the live conductor If the victim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in ele...

Page 22: ...llowing standards booklets latest revi sion are available from the sources indicated 1 NFPA Standard 501C Standard for Recreational Vehicles available from the National Fire Protection Association Bat...

Page 23: ...21 Figure 1 2 Major Features and Dimensions Drawing No 0D8716 K General Information...

Page 24: ...ngle iron A typical supporting frame with horizontal support tubing is shown in Figure 2 1 The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design...

Page 25: ...f a double thickness of 1 2 inch plywood with the grain of the wood at cross section for added strength Figure 2 5 Figure 2 5 Typical Compartment Construction If constructing a compartment line the ex...

Page 26: ...aterial is used 2 2 4 ACOUSTICS For additional noise abatement the installer may wish to consider the following Using special sound insulating materials Construction of a special noise abatement compa...

Page 27: ...25 Figure 2 8 Compartment Floor Cutout Drawing 0G3723 A Installation...

Page 28: ...lation of a gasoline fuel system Figure 2 10 for a recreational vehicle generator set must comply with applicable codes standards and regulations The entire fuel system must be completely free of leak...

Page 29: ...d to prevent the hose from rupturing if the generator shifts or settles 2 5 EXHAUST SYSTEM The generator exhaust system must be safely and properly installed Only approved mufflers and other exhaust s...

Page 30: ...damage the other engine Plan exhaust system installation carefully Comply with all appli cable codes standards and regulations 2 6 ELECTRICAL CONNECTIONS The following general rules apply to electric...

Page 31: ...the required length and allow extra wire for junc tion box connections Carefully prepare conduit ends to prevent sharp edges from cutting through wiring insulation Route conduit so it does not interfe...

Page 32: ...30 Figure 2 14 Transfer Switch Isolation Method Figure 2 15 Installation With Isolation Receptacle Installation...

Page 33: ...ERY COMPARTMENT Install the generator battery in its own vented compartment Place the battery compartment away from any source of heat sparks or flame Provide ventilation openings in the battery compa...

Page 34: ...of the primer switch will shorten this time 3 Let the engine warm up for about five minutes to allow internal temperatures to stabilize 4 Carefully inspect the engine generator for fuel oil and exhau...

Page 35: ...system is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electrical Codes Junction box is properly installed Wiring meets all st...

Page 36: ...shuts 1 Engine oil level low 1 Check oil and add oil as needed down when the Start Stop 2 Defective low oil pressure switch 2 Replace pressure switch switch is released 3 Defective high temperature sw...

Page 37: ...Generac Power Systems Inc 35 35 Notes...

Page 38: ...5 18 1 0I 17 66 85 85 3 3 6 5 4 6 5 4 1 2 1 2 PANEL REMOTE LOP 0 0 SP 0B START STOP SW1 IM SC 14 CH CS 0 0 0 FS FP SM HTO SWITCH HIGH TEMP OIL CLOSES ON HIGH TEMP L1 LIGHT RUN OPTIONAL LOP SWITCH LOW...

Page 39: ...17 0 15 SW1 SW2 TC 0K 0 0 0 0B 17 18 GT 0 0I 4 2 0 11S 13 0K 4 22S 4 2A 6 2A REGULATOR VOLTAGE ELECTRONIC 14A 15 14A 14A 0F 44 14 0F 17 11P 22P 77 22S 11S 33 66 RED 22P 11P 44 55 6 2 R1 CONNECTOR 17...

Page 40: ...38 Exploded Views Parts Lists Enclosure Drawing No 0D8352 N...

Page 41: ...16 X 1 28 0A4456 1 3 8 SPECIAL L WASHER 30 049813 2 NUT HEX M6 X 1 0 ITEM PART NO QTY DESCRIPTION 31 022237 1 WASHER LOCK 3 8 32 022131 2 WASHER FLAT 3 8 M10 33 0C5443 1 BLOCK TERMINAL BATTERY POST 34...

Page 42: ...40 Exploded Views Parts Lists Generator Drawing No 0D8353 M...

Page 43: ...T 5 16 19 030231 3 SCREW HHC 5 16 18 X 1 1 2 20 0C3168 1 5 16 SPECIAL LOCK WASHER 21 022259 10 NUT HEX 5 16 18 22 0C8565 2 SCREW SHC M8 1 25 X 18MM 23 0D8048 4 VIBRATION MOUNT 24 083512 6 SCREW HHTT M...

Page 44: ...42 Exploded Views Parts Lists Control Panel Drawing No 0D8354 H...

Page 45: ...047411 2 SCREW HHC M6 1 0 X 16mm 17 049226 5 WASHER LOCK M5 18 051716 1 NUT HEX M5 0 8 19 075476 2 SCREW PPHM M4 0 7 x 16mm 20 022264 2 WASHER LOCK 8 M4 21 051715 4 NUT HEX M4 0 7 22 0A2053 1 SCREW HH...

Page 46: ...44 Exploded Views Parts Lists GN 220 H SH Engine Drawing No 0D8355 AG Part 1...

Page 47: ...E LINKAGE ITEM PART NO QTY DESCRIPTION 35 091638A 1 SPRING GOVERNOR 36 0G7967 1 SCREW HHTT 5 16 X SEMI GIMLET 37 082025 1 NUT M5 0 8 LOCK 38 092984 1 TOP WRAPPER 39 094820 1 PLUG EXPANSION 40 089739 1...

Page 48: ...46 Exploded Views Parts Lists GN 220 H SH Engine Drawing No 0D8355 AG Part 2...

Page 49: ...IL PRESSURE SPRING 24 0A5776 1 11 32 BALL 25 074908 1 M5 FORM SCREW 26 078606 4 M6 1 0 X 12MM SCREW 27 076361 1 GOVERNOR GEAR THRUST WASHER 28 0D2414 6 SCREW HHFC M8 1 25 X 35MM 29 099922 1 SPRING WAS...

Page 50: ...e to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for presenting your...

Page 51: ...ed under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 4 Repair or replacement of any...

Page 52: ...PLY TO THE FOLLOWING Generac generators that utilize non Generac replacement parts Costs of normal maintenance adjustments installation and start up Repairs or diagnostics performed by individuals oth...

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