Generac Portable Products XG6500 Owner'S Manual Download Page 15

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NOTE:

DO NOT use a garden hose to clean generator. Water can 

enter the engine fuel system and cause problems. In addition, 

if water enters the generator through cooling air slots, some 

water will be retained in voids and crevices of the rotor 

and stator winding insulation. Water and dirt buildup on the 

generator internal windings will eventually decrease the 

insulation resistance of these windings

.

3.3.2  TO CLEAN THE GENERATOR

Use a damp cloth to wipe exterior surfaces clean.

• 

A soft, bristle brush may be used to loosen caked on dirt, oil, 

• 

etc.

A vacuum cleaner may be used to pick up loose dirt and 

• 

debris.

Low pressure air (not to exceed 25 psi) may be used to blow 

• 

away dirt. Inspect cooling air slots and openings on the generator. 

These openings must be kept clean and unobstructed.

3.3.3 ENGINE MAINTENANCE

n

 When working on the generator, always disconnect 

negative cable from battery. Also disconnect spark plug 

wire from spark plug and keep wire away from spark 

plug.

3.3.4  CHECKING OIL LEVEL

See the “BEFORE STARTING THE GENERATOR” section for 

information on checking the oil level. The oil level should be 

checked before each use, or at least every eight hours of operation. 

Keep the oil level maintained.

3.3.5  CHANGING THE OIL AND OIL FILTER

Change the oil and filter after the first 30 hours of operation. Change 

the oil every 100 hours or every season thereafter. If running this 

unit under dirty or dusty conditions, or in extremely hot weather, 

change the oil more often.

n

 Hot oil may cause burns. Allow engine to cool before 

draining oil. Avoid prolonged or repeated skin exposure 

with used oil. Thoroughly wash exposed areas with soap.

Use the following instructions to change the oil:

Clean area around oil drain cap.

• 

Remove oil drain cap from the drain hose and oil fill plug to drain 

• 

oil completely into a suitable container.

When oil has completely drained, install oil drain cap and tighten 

• 

securely.

Place a suitable container beneath the oil filter and turn 

• 

filter counterclockwise to remove. Discard according to local 
regulations.

Coat gasket of new filter with clean engine oil. Turn filter 

• 

clockwise until gasket contacts lightly with filter adapter. Then 
tighten an additional 3/4 turn.

Fill oil sump with recommended oil and replace the oil fill plug. (See 

• 

“Before Starting the Generator” for oil recommendations).

Wipe up any spilled oil.

• 

Dispose of used oil at a proper collection center.

• 

3.3.6  REPLACING THE SPARK PLUG

Use Champion RC14YC spark plug or equivalent. 

Replace the 

plug once each year.

 This will help the engine start easier and 

run better.

1.  Stop the engine and pull the spark plug wire off of the spark 

plug.

2.  To gain access, remove the four (4) socket head screws and 

take off the side panel.

3.  Clean the area around the spark plug and remove it from the 

cylinder head.

4.  Set the spark plug's gap to .76 mm (0.030 in.). Install the 

correctly gapped spark plug into the cylinder head (Figure 

12).

5.  Push the boot firmly on the spark plug and install side panel.

Figure 12 – Spark Plug Gap

3.4  SERVICE AIR CLEANER

The engine will not run properly and may be damaged if using a 

dirty air cleaner. Clean or replace the air cleaner paper filter every 

200 hours or once a year (Figure 15). Clean or replace more often 

if operating under dusty conditions. To clean or replace paper air 

filter:

Remove air cleaner cover and remove paper filter (Figure 13).

• 

Clean paper filter by tapping it gently on a solid surface. If the 

• 

filter is too dirty, replace it with a new one. Dispose of the old 
filter properly.

Clean air cleaner cover. Next insert new paper filter into the base 

• 

of the air cleaner. Re-install air cleaner cover.

NOTE:

To order a new air filter, please contact the nearest authorized 

service center at 1-888-GENERAC.

Maintenance

Summary of Contents for XG6500

Page 1: ...www generac com or 1 888 436 3722 Owner s Manual XG Series 6 500 8 000 Watt Portable Generator MODELS 005796 0 XG6500 005797 0 XG7000 005798 0 XG7000E 005800 0 XG8000 005747 0 XG8000E...

Page 2: ...Adding Gasoline 9 2 8 To Start the Engine 10 2 8 1 Manual Recoil Starting 10 2 8 2 Electric Starting XG7000E XG8000E 11 2 9 Stopping the Engine 11 2 10 Low Oil Pressure Shutdown System 11 2 10 1 Resta...

Page 3: ...US SITUATION OR ACTION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY Indicates a hazardous situation or action which if not avoided could result in death or serious injury Indicates a ha...

Page 4: ...ds and barriers are in place before operating the generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet DANGEROUS ELECTRICA...

Page 5: ...NATIONAL BUILDING CODE available from the American Insurance Association 85 John Street New York N Y 10038 3 AGRICULTURAL WIRING HANDBOOK available from the Food and Energy Council 909 University Ave...

Page 6: ...ne at 1 888 775 6937 1 2 1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT The wheel kit is designed to greatly improve the portability of the generator You will need the following tools to install the wheel...

Page 7: ...o reset circuit breaker to protect the generator against electrical overload 8 Circuit Breakers AC The 30 Amp receptacle is protected with a pair of push to reset circuit breakers to protect the gener...

Page 8: ...interval providing a two hour window to perform service When the hour meter is in the Flash Alert mode the maintenance message will always alternate with elapsed time in hours and tenths The hours wil...

Page 9: ...y and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency h...

Page 10: ...ading the unit Add up the total wattage of all electrical devices to be connected at one time This total should NOT be greater than the generator s wattage capacity The rated wattage of lights can be...

Page 11: ...minimum American Petroleum Institute API Service Class SJ SL or better Use no special additives Select the oil s viscosity grade according to the expected operating temperature also see chart Above 40...

Page 12: ...r use engine or carburetor cleaner products in the fuel tank as permanent damage may occur 2 8 TO START THE ENGINE Never start or stop engine with electrical devices plugged into the receptacles AND d...

Page 13: ...Y XG7000E XG8000E n Do not permit smoking open flame sparks or any other source of heat around a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery el...

Page 14: ...the following Fuel System Air Induction System Fuel Tank Intake pipe manifold Fuel Cap Air cleaner Carburetor Ignition System Fuel Lines Spark plug Evaporative Control System Ignition module Carbon C...

Page 15: ...hose and oil fill plug to drain oil completely into a suitable container When oil has completely drained install oil drain cap and tighten securely Place a suitable container beneath the oil filter an...

Page 16: ...it for storage NEVER store engine with fuel in tank indoors or in enclosed poorly ventilated areas where fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer o...

Page 17: ...charger included in the accessory box see the Charging a Battery section RUNNING THE GENERATOR DOES NOT CHARGE THE BATTERY The battery shipped with the generator has been provided fully charged To rep...

Page 18: ...tuck open or closed 12 Engine has lost compression 1 Turn Fuel shut off ON 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Rep...

Page 19: ...17 Notes...

Page 20: ...market parts not made supplied or approved by Generac You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a...

Page 21: ...t repaired or replaced under the ECS warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part 4 Repair or replacement of any warranted e...

Page 22: ...nostics performed by individuals other than Guardian Generac authorized dealers not authorized in writing by Generac Power Systems Failures due but not limited to normal wear and tear accident misuse...

Page 23: ...c com or 1 888 436 3722 Manual del propietario XG Series Generador port til de 6 500 8 000 vatios MODELO 005796 0 XG6500 005797 0 XG7000 005798 0 XG7000E 005800 0 XG8000 005747 0 XG8000E 2A OS GARANT...

Page 24: ...11 Mantenimiento 11 3 1 Cronograma de mantenimiento 11 3 2 Especificaciones del producto 11 3 2 1 Especificaciones del generador 11 3 2 2 Especificaciones del motor 12 3 2 3 Informaci n sobre emision...

Page 25: ...ca una situaci n peligrosa o acci n que si no se evita podr a traer como resultado la muerte o un da o serio CUIDADO Indica una situaci n peligrosa o acci n que si no se evita puede traer como resulta...

Page 26: ...nerador Aseg rese que todas las cubiertas protecciones y barreras apropiadas se encuentren en su lugar antes de operar el generador No manipule ningun tipo de dispositivo el ctrico mientras est de pie...

Page 27: ...res c digos regulaciones o leyes pertinentes la informaci n publicada listada abajo puede usarse como gu a para la operaci n de este equipo Siempre consulte la revisi n m s reciente aplicable para el...

Page 28: ...888 775 6937 1 2 1 ENSAMBLAJE DE LA RUEDA El kit de la rueda est dise ado para mejorar en gran medida la portabilidad del generador Usted necesitar las siguientes herramientas para instalar el kit de...

Page 29: ...provisto con un interruptor de circuito de presionar para reiniciar con el fin de proteger al generador contra sobrecargas el ctricas 8 Interruptores de circuito AC El recept culo de 30 amps est prote...

Page 30: ...as est en el modo de alerta de destello Flash Alert el mensaje de mantenimiento siempre alternara con el tiempo transcurrido en horas y d cimos Las horas destellar n cuatro veces luego alternar con lo...

Page 31: ...o de CA en el panel de control del generador a trav s de un cable jumper Requerimientos especiales Puede haber regulaciones federales o estatales respecto a la salud y seguridad ocupacional OSHA c dig...

Page 32: ...del generador La potencia nominal de las luces puede leerse en las mismas bombillas La potencia nominal de las herramientas aparatos y motores normalmente se puede encontrar en la etiqueta de datos o...

Page 33: ...de la toma de aceite y retire la tapa Llene lentamente el motor con aceite a trav s de la abertura hasta que llege a su marca de lleno Deje de llenar ocasionalmente para revisar el nivel de aceite El...

Page 34: ...siga la misma secuencia de choke listada arriba NOTA Si el motor dispara pero no sigue funcionando tire la palanca de choke a Full Choke y repita las instrucciones de arranque IMPORTANTE No sobrecarg...

Page 35: ...panel de control cuando el generador vaya a usarse NOTA No use el cargador dem bater as por m s de 48 horas en una carga 3 1 CRONOGRAMA DE MANTENIMIENTO Siga los intervalos del calendario Se requiere...

Page 36: ...o negligencia del operador Para recibir el valor total de la garant a el operador debe hacer el mantenimiento del generador tal como se instruye en este manual Se necesitar hacer algunos ajustes perio...

Page 37: ...ado 3 3 6 REEMPLAZO DE LA BUJ A Use buj as Champion RC14YC o equivalentes Reemplace la buj a una vez al a o Esto ayudar a que el motor arranque con mayor facilidad y funcione mejor 1 Detenga el motor...

Page 38: ...de cidos durante el almacenamiento Los gases cidos pueden da ar el sistema de combustible de un motor durante el almacenamiento Para evitar problemas con el motor el sistema de combustible deber vacia...

Page 39: ...apropiados en exteriores lejos de las flamas abiertas Aseg rese de que el motor est fr o No fume en la cercan a ni encienda cigarro alguno Presione la v lvula de combustible del panel de control y ret...

Page 40: ...de combustible a ON 2 Limpie o reemplace el limpiador de aire 3 Llene el tanque de combustible 4 Drene y llene el tanque de combustible con gasolina fresca 5 Conecte el cable a la buj a 6 Reemplace l...

Page 41: ...17 Notas...

Page 42: ...epuestos falsos o del mercado negro no fabricados suministrados o aprobados por Generac Usted es responsable de contactar a un concesionario autorizado de garant a de Generac tan pronto se presente el...

Page 43: ...mer punto de reemplazo programado para aquella parte 4 La reparaci n o reemplazo de cualquier parte garantizada relacionada a las emisiones bajo esta garant a ECS deber realizarse sin costo alguno par...

Page 44: ...ferentes a los concesionarios autorizados por Guardian Generac que no est n autorizados por escrito por Generac Power Systems Fallas debido a pero no limit ndose a el uso y desgaste normal accidente m...

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