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6.

Installation Guide

Now that suitable locations have been found to mount the hardware, wires need to be
installed onto the equipment in order to get the Sapphire V2S operational.

The type of connectors and methods used will vary from workshop to
workshop.

The section below will be generic guides for two main categories; internal combustion
and battery electric.

1.

Connection V2HARNA (Black) and V2HARNB (Grey) to the
Interface Box

There are two positions on the interface box for the black and grey connector. Each
connector has a special notch so they can only be plugged into the correct position.

There are 4 loose wires (with spades) coming out of the black and grey
connectors. Connect the two wires coming out of the black connector to the
two wires coming out of the grey connector.

It does not matter where each wire is connected as long as those 4 wires are
connected.

9

Summary of Contents for Sapphire V2S

Page 1: ...Sapphire V2S Hardware Installation Procedure Manual 16355 South Elm Rd Olathe Kansas 66062 Office 1 844 275 2801 support gemone com www gemone com 1...

Page 2: ...or support gemone com after the table has been filled out Gem Serial 1 2 3 4 End User End User Address Equipment Make Equipment Model Equipment Serial Key Hours at Install Has Gem One been sent the c...

Page 3: ...Grey to the Interface Box 9 2 Wiring Guide 10 3 Internal Combustion Wiring Diagram 11 4 Battery Electric Wiring Diagram 12 7 Sapphire V2S Operation 13 1 Powering Device 13 2 Relay Operation 14 1 Driv...

Page 4: ...act Gem One Continued usage is dangerous and may result in fire or electrical shock LCD Screen Never apply heavy pressure on the V2S display or subject it to strong impact Doing so may crack the scree...

Page 5: ...orized person s with the necessary PPE as a guide for the installation operation and management of the Sapphire V2S This document provides information on the components of the Sapphire V2S installatio...

Page 6: ...with 8 36V input This is OK as the display will get power from the interface box Parameter Minimum Maximum Unit Sapphire V2S LV Interface Box LV Interface Box 12 24 V Equipment Detection LV 7 5 24 V D...

Page 7: ...4 Sapphire V2S Components The following section shows pictorial examples of components of the Sapphire V2S system The final product may vary slightly from what is depicted 7...

Page 8: ...a flat surface with minimal movement This is important as the IB also contains the impact sensor The IB needs to be bolted to the frame and it cannot be installed onto the firewall Consider space for...

Page 9: ...stion and battery electric 1 Connection V2HARNA Black and V2HARNB Grey to the Interface Box There are two positions on the interface box for the black and grey connector Each connector has a special n...

Page 10: ...everse is most common for input 2 White Drive Inhibit Relay COM Internal Combustion Male spade at the end Connected to Position 85 of starter relay coil Electric Vehicle Male spade at the end Connecte...

Page 11: ...combustion equipment It does contain the optional strobe alarm combo and RFID Reader Inputs grey and brown wires do not affect the operation of the equipment They only count the time On and time Off...

Page 12: ...and brown wires do not affect the operation of the equipment They only count the time On and time Off Note down how the inputs trigger normally 0V then it changes to VE upon active or vice versa and i...

Page 13: ...e Sapphire V2S allowing operators to log into the screen The yellow wire ignition sense equipment detection will sense a voltage and the Sapphire V2S display should turn On when the key is turned Plea...

Page 14: ...trobe alarm combo The relay will remain open until an exception occurs that exceeds the lockout threshold and the display will lock out Once the screen locks out the relay will close and depending on...

Page 15: ...override code is required to change the threshold on the module Alternatively it can be changed remotely using the interface Voltage input range for strobe alarm is 12 48V DO NOT exceed 48V 1 Install...

Page 16: ...for finished product Two plates are clamped on the overhead guard with the strobe mounted on the top and the Sapphire V2S mounted underneath The end of the bolt will be facing up but they will be lowe...

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