geminox EBS-1 100 Technical Instructions Download Page 13

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INSTALLATION

ge pipe.

The connection details are shown on fig. 7 - 
page 17. The relief valve connections should not be 
altered or used for any other type of connection.

Details of the discharge pipe and installation requi-
rements can be seen on drawing no. fig. 7 - page 17
and Table 2, Page 11.

Before connecting pipework, fit the Siemens safety 
shut off zone valve to the primary return outlet.

The incoming cold water supply pipe must be fitted 
with a stopcock before the cold water unvented kit. 
A drain cock must be fitted between the unvented kit 
and the tank.

The unit should be carried into position within its 
packaging and on its pallet.

Once in position, the pallet should be removed.

The tank should be installed on a floor designed to 
take the weight of the tank when full of water.  Each 
litre of water weighs 1 Kg.  The actual water content 
of each tank should be added to the tank weight to 
obtain the total weight of the tank when full to ascer-
tain if the floor is of suitable construction.

300mm clearance should be left on the top of the 
tank for access to the anode and inspection door.

No valve shall be fitted between the tank and the ex-
pansion valve.

No other immersion, other than our EBS-1 
Immersion Heater should be used on our EBS-1 
cylinders.

The EBS-1 range of cylinders is ideally suited for 
connection to our Geminox boilers to match the coil 
ratings.  However, connection to non - Geminox 
boilers can be carried out if required.  Please 
contact our Technical Department for installation 
assistance on + 44 (0)1372 722277.

To flush through the tank, simply open inspection 
door, disconnect unvented kit and flush through the 
tank to the drain by using a hose through the inspec-
tion door.

• This unit is only to be used with our oil or gas 

boiler with a thermostatic control.  It should not 
be used with a solid fuel appliance.

• Please note that if a secondary circuit is used 

then an additional expansion vessel may be 
required.

• In hard water areas you should not exceed 

60°C as a store temperature.

Commissioning

• Check all pipe connections for tightness. Close 

drain cock.

• Check pressure(s) in expansion vessel(s) 3.5 

bar. Recharge if necessary.

• Fill primary circuits, vent and check for leaks.

• Chock open P&T valve on top of tank (by fitting 

manual lever).

• Open stopcock and fill tank with water until if 

freely discharges through the outlet from the P 
& T valve.

• Remove chock and close P&T valve.

• Test delivery of water from tank by opening 

and running all taps, both hot and cold water 
and any other water discharges points 
(showers etc).

• Check operation of expansion relief valve on 

Cold Water Supply kit by lifting manual release 
lever and discharging water.

• Check all pipework and connections for leaks

Heating of tank by the boiler

Check any programmers are calling for HOT 
WATER.  Set hot water thermostat on tank to 
Maximum.  Run heating boiler until the temperature 
gauge on the cylinder indicates approximately 50°C.

Turn down the hot water thermostat and check that 
motorised valve closes and loading pump stops.

Check that the boiler shuts down.  If the boiler is also 
feeding a heating circuit, make sure that there is NO 
demand from the heating circuit (Room Stat, 
Programmer, Zone Valve etc).

Heating of tank from electric immersion heater

• Switch on the power supply to the Electric 

Immersion Heater.

100

300

Results of supply temperature 

1-50 - 220

19 mins

26 mins

Results of the reheat time 

1-50 - 222

13 mins

16 mins

Summary of Contents for EBS-1 100

Page 1: ...FOLLOW COMMISSIONING INSTRUCTIONS OBSERVE THE WARRANTY CONDITIONS READ THE W HOLE MANUAL CAREFULLY NO SAFETY DISCHARGE TO BE REDUCED IN SIZE CONDENSE TO BE 32 m m PVC I N S T R U C T I O N S High fide...

Page 2: ...TUBE INSULATION 10 3 FITTING THE IMMERSION HEATER KIT 10 4 SELECTIVE VALVE KIT EBS 1 CONNECTION WITH A THI C OR ZEM C BOILER OPTION 11 5 SELECTIVE VALVE KIT EBS 1 CONNECTION WITH A ZEM C BOILER OPTIO...

Page 3: ...P T VALVE 24 4 CHANGING THE THERMOSTATS OR THE THERMOMETER 25 4 1 Bulbs positioned in the pocket 7 25 4 2 Bulb positioned in the pocket D 25 4 3 Changing the thermostats or the thermometer 25 VII PAR...

Page 4: ...ls and accessories that benefit from a sanitary conformity certifica te for domestic water distribution circuits Never place the insulation valve between the safety control box and the tank Respect th...

Page 5: ...anger an access flap polystyrene insulation that can be easily removed a domestic hot water temperature adjustment thermostat a thermometer a water overheating safety thermostat 90 C a 7 bar P T valve...

Page 6: ...ontinuous flow rate mCE 0 021 0 021 0 074 0 080 Primary flow rate l h 1249 1249 1895 1964 Maximum domestic hot water storage temperature C 80 Domestic hot water temperature safety thermostat C 90 Tank...

Page 7: ...7 TECHNICAL SPECIFICATIONS 2 DIMENSIONS EBS 01 3E 297 297 600 A 30 782 Fig 1 Models EBS 1 100 EBS 1 150 EBS 1 200 EBS 1 300 A 795 1020 1245 1695 Top view...

Page 8: ...d water inlet 6 Hot water tank 7 Pocket for domestic hot water setting thermostat bulb 8 Access flap 9 Domestic hot water temperature setting thermostat 10 Thermometer 11 Stainless steel coiled pipe 1...

Page 9: ...s flow rate at 40 C Specific flow rate Heating time at 60 C 1 Load time Drawable volume at 40 C in 10 min Drawable volume at 40 C in 1 hour Drawable volume at 40 C in 10 min Drawable volume at 40 C in...

Page 10: ...intake weld B below the tank put it in the required position to connect the cold water intake Screw the cold water intake tube 12 2 onto the elbow 12 1 by running it through one of the openings provi...

Page 11: ...ion of the EBS 1 with the THI C or ZEM C boilers Refer to the kit assembly instructions ref W07 31709 5 SELECTIVE VALVE KIT EBS 1 CONNECTION WITH A ZEM C BOILER OPTION The selective valve kit enables...

Page 12: ...valve and check that it discharges water Open expansion relief valve and check that it discharges water Check operation of all controls Every two years the following additional mainte nance should al...

Page 13: ...d kit and flush through the tank to the drain by using a hose through the inspec tion door This unit is only to be used with our oil or gas boiler with a thermostatic control It should not be used wit...

Page 14: ...the Safety shut off zone valve Safety Discharge Pipe from Tundish See Table 2 below for sizing details of safety dis charge pipe from our tundish Worked example The example below is for a G 1 2 temper...

Page 15: ...if it is required to replace the unvented kit it is not necessary to drain all tank Please find below how to install the unvented kit 6 3 1 Unvented kit for EBS 1 cylinders 6 3 2 Unvented kit for EBS...

Page 16: ...cylinders 1 Unvented kit 2 Safety zone valve 3 Expansion vessel 4 Expansion vessel connection 5 Tundish 1 2 3 4 5 4 7 6 9 12 11 10 4 Expansion vessel connection 6 Cold water 7 Cold water to EBS 1 tank...

Page 17: ...tlet 5 Mains cold water supply inlet via unvented kit 9 Domestic hot water temperature setting thermostat 16 Pressure and temperature relief valve 17 High limit cut off thermostat 18 P T valve drain 1...

Page 18: ...native It is strictly subject to local Dispensation and approval must be sought from NHBC and Building Control inspector prior to installation 1 22 mm copper discharge pipe 2 Tundish visible point off...

Page 19: ...essories to connect install or adjust 6 5 Hydraulic diagram 5 3 8 9 10 7 1 2 3 4 14 1 2 6 5 12 11 EBS 08 3E 13 4 16 15 Fig 9 1 Primary inlet boiler to tank 2 Domestic hot water outlet 3 Domestic hot w...

Page 20: ...pply must contain a circuit breaker preferably bipolar with a 6 A trip switch or fuse Respect the Live Neutral polarities 7 1 1 Boiler with domestic hot water load pump The thermostat 9 fig 10 starts...

Page 21: ...afety thermostat bulb 17 as far as possible in the pocket 7 to ensure satisfactory thermal contact drill a hole in the upper thermoformed base run the domestic hot water sensor bulb delivered with the...

Page 22: ...e various seals and connectors in the installation Check that the primary circuit is drained Check that the electrical connection is correct To guarantee the stated performances check that the securit...

Page 23: ...tion system Always set to a value greater by at least 10 C than the desired storage temperature in the domestic hot water production system but never to a value of over 85 C to avoid any unplanned tri...

Page 24: ...ker above 60 C If the tank is inspected through the access flap 8 fig 13 provided for the purpose remove the protective plate 22 remove the 3 screws 23 remove the insulation 18 remove the access flap...

Page 25: ...p from the safety thermostat 17 unscrew the attachment screw on the thermostat 17 remove the defectives thermostats 9 17 and replace it position the bulbs in the pocket 7 Push the safety thermostat bu...

Page 26: ...26 VII PARTS LIST EBS 1 100 150 200 300...

Page 27: ...8 1935X440 BS100 15 A90 16623 ABS SHEET EP 0 8 1935X665 BS150 15 A90 16624 ABS SHEET EP 0 8 1935X890 BS200 15 A90 16625 ABS SHEET EP 0 8 1935X1340 BS300 16 D20 16720 HALF SHELL INSULATION IN POLYSTYRE...

Page 28: ...iption Vt Total volume of the tank Vu Useful volume of the tank Vech Internal volume heat exchangers Pn ech Rated power heat exchangers T max Maximum domestic hot water storage temperature PMS Maximum...

Page 29: ...equivalent d Maintenance must be carried out annually by a qualified company from the first year of use The warranty excludes all compensation for any reason whatever The warranty is not applicable i...

Page 30: ...30 NOTES...

Page 31: ...31 NOTES...

Page 32: ...please contact Evinox Ltd Blenheim House 1 Blenheim Road Epsom Surrey KT19 9AP el ax e mail T 44 0 1372 722277 F 44 0 1372 744477 www evinox co uk Company number 4404137 sales evinox co uk technical...

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