Gema OptiFlex Pro B Quick Reference Manual Download | Manualshive

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Rev. 00 03/19

Documentation OptiFlex Pro B

© Copyright 2019 Gema Switzerland GmbH

All rights reserved.

This publication is protected by copyright. Unauthorized copying is
prohibited by law. No part of this publication may be reproduced,
photocopied, translated, stored on a retrieval system or transmitted in any
form or by any means for any purpose, neither as a whole nor partially,
without the express written consent of Gema Switzerland GmbH.

Gema, EquiFlow, MagicCompact, MagicCylinder, OptiCenter, OptiFlex,
OptiGun, OptiSelect and OptiStar are registered trademarks of Gema
Switzerland GmbH.

ClassicLine, ClassicStandard, ClassicOpen, DVC (Digital Valve Control),
GemaConnect, MagicControl, MagicPlus, MonoCyclone, MRS,
MultiColor, MultiStar, OptiAir, OptiControl, OptiColor, OptiFeed, OptiFlow,
OptiHopper, OptiMove, OptiSieve, OptiSpeeder, OptiSpray, PCC (Precise
Charge Control), RobotGun, SIT (Smart Inline Technology) und
SuperCorona are trademarks of Gema Switzerland GmbH.

All other product names are trademarks or registered trademarks of their
respective holders.

Reference is made in this manual to different trademarks or registered
trademarks. Such references do not mean that the manufacturers
concerned approve of or are bound in any form by this manual. We have
endeavored to retain the preferred spelling of the trademarks, and
registered trademarks of the copyright holders.

To the best of our knowledge and belief, the information contained in this
publication was correct and valid on the date of publication. Gema
Switzerland GmbH makes no representations or warranties with respect
to the contents or use of this publication, and reserves the right to revise
this publication and make changes to its content without prior notice.

For the latest information about Gema products, visit
www.gemapowdercoating.com.

For patent information, see www.gemapowdercoating.com/patents or
www.gemapowdercoating.us/patents.

Printed in Switzerland

Gema Switzerland GmbH
Mövenstrasse 17
9015 St.Gallen
Switzerland

Phone

:

+41-71-313 83 00

Fax.: +41-71-313 83 83

E-mail: [email protected]

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Summary of Contents for OptiFlex Pro B

Page 1: ...ment OptiFlex Pro B Detailed information and detailed spare parts lists can be found in the corresponding operating instructions via the Gema app or www gemapowdercoating com en support operation manuals Translation of the original operating instructions ...

Page 2: ...f Gema Switzerland GmbH All other product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trade...

Page 3: ...tiFlex Pro B 13 Intended use 13 Structure 14 Scope of delivery 15 Typical characteristics properties of the functions 15 Technical Data 17 Assembly Connection 21 Connection instructions 21 Set head piece 22 Start up 23 Initial start up 23 Setting the device type 24 Operation 25 Operation 25 Rinsing mode 30 Color change 33 Decommissioning Storage 35 Decommissioning 35 Maintenance Repairs 37 General...

Page 4: ...g the cartridge 61 Fault clearance 63 Faults 63 Spare parts list 65 Ordering spare parts 65 OptiFlex Pro B Spare parts list 66 OptiFlex Pro B Spare parts 67 Fluidizing suction unit 68 Fluidizing suction tube spare parts 69 Pneumatic group 70 PowerClean module set 71 OptiStar CG21 Gun control unit 72 Front plate and power pack 73 Inside back plate 74 Inside back plate 75 Connecting material 76 Conn...

Page 5: ...al describes all options and functions of this manual coating equipment Please note that your manual coating equipment may not be equipped with all described functions Options are marked by double asterisks Keeping the Manual Please keep this Manual ready for later use or if there should be any queries Safety symbols pictograms The following warnings with their meanings can be found in the Gema in...

Page 6: ... the environment MANDATORY NOTE Information which must be observed NOTICE Useful information tips etc Structure of Safety Notes Every note consists of 4 elements Signal word Nature and source of the danger Possible consequences of the danger Prevention of the danger SIGNAL WORD Nature and source of the hazard Possible consequences of the danger Prevention of the danger Presentation of the contents...

Page 7: ...ety regulations Work should only be carried out in accordance with the instructions of the relevant documents Always work with the complete original document Basic safety instructions This product is built to the latest specification and conforms to the recognized technical safety regulations and is designed for the normal application of powder coating Any other use is considered non compliant The...

Page 8: ...lations must be read and understood in all cases prior to start up General information This product is built to the latest specification and conforms to the recognized technical safety regulations and is designed for the normal application of powder coating Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsi...

Page 9: ...g connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off All maintenance activities must take place when the powder spraying equipment is switched off The product may not be switched on until the booth is in operation If the booth stops the product must switch off too Explosion hazard The control units for the spray guns must be...

Page 10: ...main grounded The appropriate measuring devices must be kept ready in the workplace in order to check the grounding The floor of the coating area must conduct electricity normal concrete is generally conductive The supplied grounding cable green yellow must be connected to the grounding screw of the electrostatic manual powder coating equipment The grounding cable must have a good metallic connect...

Page 11: ...he plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off As far as it is necessary the operating firm must ensure that the operating personnel wear protective clothing e g facemasks A dust mask corresponding to filter class FFP2 or N95 at minimum must be worn during any cleaning work The operating personnel must wear elect...

Page 12: ...Rev 00 03 19 12 Safety OptiFlex Pro B ...

Page 13: ... and maintenance instructions specified by the manufacturer is also part of conformity of use This product should only be used maintained and started up by trained personnel who are informed about and are familiar with the possible hazards involved Any other use is considered non compliant The manufacturer is not responsible for any incorrect use and the risks associated with such actions are assu...

Page 14: ...OptiFlow injector 9 Swivel arm with guide sleeve 10 Shelf 11 OptiStar CG21 Gun control unit 12 Gun holder 13 Vibrating table OptiSelect Pro GM04 manual powder gun All information about the OptiSelect Pro GM04 manual powder gun can be found in the documentation for that equipment enclosed with this manual OptiStar 4 0 Gun control unit All information about the OptiStar 4 0 Type CG21 manual gun cont...

Page 15: ...nsing air black Operating manual Short description Typical characteristics properties of the functions Processing the powder directly from the original powder manufacturer s container The type B manual coating equipment allows for powder to be processed directly out of the original powder manufacturer s container A titled vibrating floor has been included to ensure that the powder container emptie...

Page 16: ...t The PowerClean module provides increased stability in application processes It prevents the bridging phenomena that can lead to short circuiting when handling powders such as metallic powders In moist or tropical environments any moisture is driven from the injector powder hose and powder gun The color change is also accelerated during non extreme color switches fig 4 ...

Page 17: ...cal data OptiFlex Pro B Nominal input voltage 100 240 VAC Frequency 50 60 Hz Fluctuations of the power supply 10 Overvoltage category OVC II Connected load 140 VA Nominal output voltage to the gun 12 V Nominal output current to the gun 1 2 A Connection and output for vibrator on Aux output 100 240 VAC max 100 W Connection for rinsing function valve 24 VDC max 3 W Protection type IP54 Approvals II ...

Page 18: ... with guide strips Input pressure bar 5 5 Correction value C0 Powder output zeroing adjustment Guide values for OptiStar with OptiFlow Injector All values in these tables are guide values for new nozzle inserts Differing environmental conditions wear and different powder types can affect the table values Hose internal diameter mm Ø 11 Hose length m 6 12 18 Total air volume Nm h 3 5 5 5 3 5 5 5 3 5...

Page 19: ...ntary air flow rate 0 5 5 Nm h The max total air consumption during the coating operation is 5 5 Nm h Total air 5 Nm h conveying air supplementary air Electrode rinsing air 0 1 Nm h flat jet nozzle The total air consumption for the device is determined based on the 3 configured air values without AirMover air value for device type F These values apply for an internal control pressure of 5 5 bar En...

Page 20: ... operation measurements were taken at the most frequent operator positions and at a height of 1 7 m from the ground The specified value is applicable only for this product itself and does not take into account external noise sources or cleaning impulses The sound pressure level may vary depending on the product configuration and space constraints Rating plate fig 5 ...

Page 21: ...ecting guide overview 1 Gun cable 2 Manual gun 3 Electrode rinsing air hose 4 Powder hose 5 Supplementary air hose 6 Conveying air hose 7 Control signal cable 8 Injector 9 PowerClean module Option 10 Compressed air hose 11 Fluidizing air hose 12 Maintenance unit 13 OptiStar Control unit 14 Rinsing air hose ...

Page 22: ...nect grounding cable to the cabin or the suspension arrangement Check ground connections with Ohm meter and ensure 1 MOhm or less The compressed air must be free of oil and water Close the unused connections with the provided dust protection caps Set head piece 1 2 3 4 ...

Page 23: ...s see the troubleshooting guide as well as the gun control unit operating manual fig 7 The remainder of the start up procedure for the gun is explicitly described in the operating instructions for the OptiStar CGxx manual powder gun control unit chapter Initial start up and Daily start up ...

Page 24: ...is supplied as a component of a manual coating unit then the corresponding system parameter is set correctly by the factory WARNING A wrong parameterization leads to various malfunctions For more on this please also see the operating instructions for the OptiStar CGxx gun control unit ...

Page 25: ...th a sufficiently powerful suction unit then the stirred up dust from the coating powder can cause respiratory issues or cause a slippage falling hazard The manual equipment may only be operated in conjunction with a sufficiently powerful suction unit such as Gema Classic Open booth 1 Swivel aside the fluidizing suction unit 2 Place the open powder container on the vibrating table CAUTION Hand inj...

Page 26: ... air powder output and electrode rinsing air can be individually defined and are saved in the programs Starting the individual adjustable programs 1 Turn on the gun control unit with the ON key 2 Press the program key 3 Select the desired program 01 20 Program 20 active 4 Change the coating parameters as required Programs 01 20 are preset at the factory but can be modified at any time after which ...

Page 27: ...red that the gun control unit cannot implement then the operator is informed of this by a blinking in the relevant display and a temporary error message Setting the total air volume 1 Adjust the total air volume on the gun control unit with the T3 T4 keys Adjust the total air volume according to the corresponding coating requests correct powder cloud too little total air Setting the powder output ...

Page 28: ...trode rinsing air according to the applied nozzles deflector plate flat jet nozzle 0 1 Nm h 0 5 Nm h too much electrode rinsing air 3 If in this display level is no operation for 3 seconds the first display level is switched over independently Setting the fluidization The fluidization can be adjusted on the manual units type B Q F L and S The powder fluidization depends on the powder type the air ...

Page 29: ...air with the keys T5 T6 If in this display level is no operation for 3 seconds the device switches back to the first display level The powder should only be touched gently but should be cooked regularly and is also to be stirred using a rod 5 Close again the cover ...

Page 30: ...nt without optional PowerClean module system parameter P01 0 The rinsing mode can only be activated from standby mode main menu display no powder conveying On manual coating equipment type F the injector must be disconnected prior to cleaning procedure on type B the suction unit must be lifted and on type S the powder container must be empty 1 Detach the injector 2 OR 3 START ...

Page 31: ... is exited if the automatic rinsing sequence has finished Manual manual The operator controls the number and length of the PowerClean impulse by pressing the gun trigger a second time 4 STOP OR OR the cleaning mode is terminated automatically After completion of the PowerClean procedure the controller switches back to coating mode Manual equipment with optional PowerClean module system parameter P...

Page 32: ...leaning of other components such as the fluid intake unit powder container etc The rinsing mode is exited if the automatic rinsing sequence has finished Manual manual The operator controls the number and length of the PowerClean impulse by pressing the gun trigger a second time 3 STOP OR OR the cleaning mode is terminated automatically After completion of the PowerClean procedure the controller sw...

Page 33: ...ntrol or on the control unit 4 Point the gun into the booth 5 Press the gun trigger The rinsing process is started 6 Clean the fluidizing suction unit with compressed air 7 Clean the powder hose Disconnect the powder hose from the hose connection on the injector Point the gun into the booth Blow through the hose manually with a compressed air gun Connect the powder hose again to the hose connectio...

Page 34: ...Rev 00 03 19 34 Operation OptiFlex Pro B ...

Page 35: ...ocedure 2 Switch off the control unit The adjustments for high voltage powder output volume and electrode rinsing air remain stored If in disuse for several days 1 Separate from power mains 2 Clean guns injectors and powder hoses see therefore the corresponding user manuals 3 Turn off the compressed air main supply ...

Page 36: ...Rev 00 03 19 36 Decommissioning Storage OptiFlex Pro B ...

Page 37: ...ce work are available as spare parts These parts can be found in the appropriate spare parts list Interval Daily maintenance 1 Clean the injector see therefore the user manual of the OptiFlow injector 2 Clean the powder gun For more on this please also review the user manual for the OptiSelect GM03 manual powder gun 3 Clean the powder hose Please also review the section Color change Weekly mainten...

Page 38: ...ed Procedure 1 Disconnect the powder hose from the hose connection on the injector 2 Point the gun into the booth 3 Blow through the hose manually with a compressed air gun 4 Connect the powder hose again to the hose connection on the injector Gun maintenance The gun is designed to require only a minimum amount of maintenance 1 Clean the gun with dry cloth see chapter Maintenance 2 Check connectio...

Page 39: ...rpentine tetrachloromethane toluene trichloroethylene xylene Only cleaning agents with a flash point of a least 5 Kelvin above the ambient temperature or cleaning places with technical ventilation are allowed Before cleaning the powder gun switch off the control unit The compressed air used for cleaning must be free of oil and water Daily 1 Blow off the outside of the gun and wipe clean etc Weekly...

Page 40: ...luidizing pads with solvents or water 1 Remove the injector 2 Remove PowerClean module 3 Remove the fluidizing suction unit 4 Clean the fluidizing suction unit with compressed air Also blow off the suction tube with compressed air 5 Clean the injector see therefore the injector user manual 6 Clean rinsing module 7 Reassemble the individual parts ...

Page 41: ... fuse Power pack defective Contact local Gema representative Gun LED remains dark although the gun is triggered High voltage adjustment is set too low Increase high voltage Gun plug or gun cable defective Contact local Gema representative LED on gun defective Contact local Gema representative Powder does not adhere to object although the gun is triggered and sprays powder High voltage and current ...

Page 42: ... lines to injector Insert sleeve in the injector worn or not inserted Replace or insert it Fluidization not running see below No electrode rinsing air Rinsing air throttle motor defective Contact local Gema representative The powder is not fluidized Compressed air not present Connect the equipment to the compressed air Fluidizing air is set too low on the control unit Set the fluidizing air correc...

Page 43: ...OptiStar CG21 For further information see the corresponding operating manual which can be found on the accompanying CD Design and function Overall view Fig 8 1 Front plate with control and display elements 2 Enclosure 3 Back panel with interfaces ...

Page 44: ...ceeded A5 Display of program numbers error diagnosis codes and status information S1 Powder output display in S4 Total air volume display in Nm h S7 High voltage display in kV S9 Spray current display in µA S12 remote Remote operation mode no local operation possible Remote operation mode is used as keyboard lock reduced operation is possible S13 Gun release S14 system System release via external ...

Page 45: ...ation Function S3 Electrode rinsing air display in Nm h S19 Display background illumination 0 8 Input keys and switches fig 11 Input keys and switches Designation Function T1 T8 Input keys for desired values and system parameters T9 Switch between display levels T10 T11 Program change ...

Page 46: ...set mode for flat parts fixed values T14 Preset mode for complex parts with depressions fixed values T15 Preset mode for overcoating parts already coated fixed values T16 T17 Power switch On Off T18 Activation of the pairing readiness from the Bluetooth module to the mobile device press for at least 2 seconds Display of the ID number press for a short time T19 Switching on the rinsing mode PowerCl...

Page 47: ...in red on the A5 display The help codes are stored in an error list in the order of their appearance Each error in the list must be individually acknowledged with the keys T10 or T11 The errors are displayed in the order of their appearance The T10 and T11 keys cannot be used for other functions as long as an error code is still shown Here is a list of all possible help codes for this Gun control ...

Page 48: ...ection value H10 Conveying air range lower deviation The theoretical value for conveying air falls below minimum Total air is smaller than minimum Limit conveying air to its minimum value High voltage H11 Gun error No vibrations in the oscillator cable break oscillator or gun is defective Contact a Gema service center H13 Gun Overload Cable or cascade defective The control unit is switched off Con...

Page 49: ... air throttle does not move Short circuit in limit switch motor throttle defective Contact a Gema service center H68 Conveying air position lost Lost steps limit switch defective throttle motor defective Contact a Gema service center H69 Supplementary air position lost Lost steps limit switch defective throttle motor defective Contact a Gema service center H70 Electrode rinsing air position lost L...

Page 50: ...Rev 00 03 19 50 Fault clearance OptiFlex Pro B ...

Page 51: ...al which can be found on the accompanying CD Structure Overall view fig 12 1 Spray nozzle system 2 Threaded sleeve 3 Shaft 4 Rear part with hook 5 Remote control 6 SuperCorona connection 7 Gun handle 8 Gun cable 9 Powder hose connection 10 Powder hose quick release connection grounded 11 Electrode rinsing air connection 12 Trigger ...

Page 52: ...according to system parameter in the OptiStar control unit Available accessories SuperCorona ring Flat jet nozzles Round jet nozzles Gun extension 150 and 300 mm Gun cable extensions Application cup 150 and 500 ml Multi spray adapter Rinsing module with corresponding OptiStar control unit only Various adapters for connection to earlier generations of control units Gloves anti static for more infor...

Page 53: ...arity negative optional positive Max output current 110 µA High voltage display with LED Ignition protection Ex 2 mJ T6 Temperature range 5 C 40 C 41 F 104 F Max surface temperature 85 C 185 F Protection type IP64 Approvals 0102 II 2 D PTB 19 ATEX 5001 Dimensions OptiSelect Pro GM04 Weight 550 g Processible powders OptiSelect Pro GM04 Plastic powder yes Metallic powder yes Enamel powder no ...

Page 54: ...Rev 00 03 19 54 OptiSelect Pro GM04 OptiFlex Pro B ...

Page 55: ... to object although the gun is triggered and sprays powder High voltage and current deactivated Check the high voltage and current setting High voltage cascade defective Contact local Gema representative The objects are not properly grounded Check the grounding The gun does not spray powder although the control unit is switched on and the gun trigger is pressed Compressed air not present Connect t...

Page 56: ... poor spray profile Total air incorrectly configured Increase the powder quantity and or total air volume on the control unit Bend or damage to air lines to injector Check air lines to injector Insert sleeve in the injector worn or not inserted Replace or insert it Fluidization not running see above ...

Page 57: ... see the corresponding operating manual which can be found on the accompanying CD Structure Overall view Fig 14 1 Check valve unit supplementary air 2 Powder hose quick release connection 3 Powder hopper connection 4 Injector housing 5 Release trigger 6 Check valve unit conveying air ...

Page 58: ...he following can be assumed Powder hose 74 type Ø 10 mm 3 5 m h Powder hose 66 type Ø 11 mm 4 5 m h According to the prevailing conditions powder powder hose layout the parts to be coated a low to lowest total air can also be set with the standard hose 74 type Ø 10 mm If a very large powder output is required it is recommended to select a larger powder hose internal diameter Ø 12 mm It should to b...

Page 59: ...he injector ATTENTION Injector parts may be damaged during the cleaning process Clean the component parts with compressed air and if necessary dissolve sintered deposits with nitro thinner Do not use acetone do not scrape Cleaning intensity depends of the powder used For optimal cleaning results we recommend dismantling the entire injector into its dismantable components 1 Remove the injector 2 Re...

Page 60: ...15 1 Check valve unit supplementary air 2 Powder hose quick release connection 3 Powder hopper connection 4 Injector housing 5 Release trigger 6 Check valve unit conveying air Cleaning the check valve units ATTENTION Damage or loss of function Parts of the check valve unit may be damaged during the dismantling process Blow off the filter elements from the inside to the outside Do not immerse the f...

Page 61: ...Rev 00 03 19 OptiFlex Pro B Maintenance Repairs 61 fig 16 1 Connection plug 2 O ring 3 Filter element 3 1 Supporting ring Changing the cartridge 1 2 3 4 5 ...

Page 62: ...Rev 00 03 19 62 Maintenance Repairs OptiFlex Pro B ...

Page 63: ...spray powder although the control unit is switched on Injector nozzle check valve unit powder hose or powder gun are clogged Clean the corresponding parts and if necessary replace them Gun achieving only poor spray profile Conveying vacuum too low Increase the powder quantity and or total air volume on the control unit Cartridge worn clogged or not inserted Replace or install the cartridge ...

Page 64: ...Rev 00 03 19 64 Fault clearance OptiFlex Pro B ...

Page 65: ...15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example Ø 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d ATTENTION Use of non original Gema spare parts When using ...

Page 66: ...Quick release connection NW5 Ø 6 mm 200 840 6 2 Nut with kink protection M10x1 mm Ø 6 mm 201 308 6 3 Plastic tube Ø 6 4 mm black 1001 973 7 Fluidizing suction unit complete see corresponding spare parts list 1009 679 8 Swivel wheel Ø 50 mm 260 606 9 Rubber damper Ø 20x25 mm M6 2 mm 246 000 10 Spacing ring 375 624 11 Vibrator 220 240 V 50 Hz 1 6 m 1008 919 Vibrator 110 V 50 Hz 1 6 m 1008 920 Vibrat...

Page 67: ...Rev 00 03 19 OptiFlex Pro B Spare parts list 67 OptiFlex Pro B Spare parts fig 17 ...

Page 68: ...g ring 1007 514 9 Foot piece 1007 511 10 Connector with flow restrictor Ø 0 3 mm 1006 556 11 Guide sleeve 1007 094 12 Locknut M36x1 5 mm 1007 095 13 Retaining bracket 1008 083 14 Cable bush Ø 4 8 1 5 mm 265 276 15 Bearing bush 1017 813 16 O ring Ø 20x2 mm 1017 809 A Pneumatic connection for fluidizing air complete not shown 1008 031 Quick release connection NW5 Ø 6 mm 200 840 Nut with kink protect...

Page 69: ...Rev 00 03 19 OptiFlex Pro B Spare parts list 69 Fluidizing suction tube spare parts fig 18 Fluidizing suction tube spare parts ...

Page 70: ...valve 1008 238 3 Connector NW7 4 1 4 256 730 4 Elbow joint 1 4 1 4 222 674 5 Sealing plug 1 8 203 297 6 R F unit 0 8 bar 1 4 complete incl pos 1 and 2 1008 236 7 Double nipple 1 4 1 4 divisible 261 165 8 Pressure gauge 0 10 bar 1 8 1008 049 9 Distribution block 1017 816 10 Screw in nipple 1 4 Ø 8 mm 265 136 11 Plug Ø 8 mm 238 023 Wearing part fig 19 Pneumatic group ...

Page 71: ...e See operating instructions OptiSelect Pro GM04 manual powder gun 1009 528 2 Solenoid valve complete 1009 928 3 PowerClean module cable complete length 1 m 1009 879 3 1 PowerClean module cable complete length 15 m 1009 880 4 Quick release connection NW5 Ø 8 mm 1008 027 5 Plastic tube Ø 8 6 mm black 103 152 6 O ring Ø 16x2 mm NBR70 anti static 2x not shown 7 Cable tie not shown Please indicate len...

Page 72: ...B OptiStar CG21 Gun control unit OptiStar CG21 gun control unit complete without item 4 1015 203 1 Front plate complete see corresponding spare parts list 2 Enclosure 3 Backplate complete see corresponding spare parts list 4 Cover 1015 249 4 fig 21 ...

Page 73: ...oard complete 1015 221 2 Spacer sleeve Ø 3 1 6x15 mm 3 PCB Powerboard complete 1015 223 4 Spacer sleeve Ø 3 2 6x7 mm 5 Front frame complete incl pos 5 1 1015 232 5 1 Screw 1007 019 6 Screw M4x16 mm 1013 925 7 Front plate gasket 1015 236 8 Membrane keypad 9 Spacer sleeve Ø 3 6 7x5 mm 10 Display 1015 220 11 Washer Ø 3 2 7x0 5 mm 12 Locknut M3 13 Power pack 24 VDC 1009 849 Fig 22 ...

Page 74: ... 3 T piece 1 4 Ø 8 Ø 8 mm 1008 040 4 Solenoid valve Ø 8 Ø 8 mm 24 VDC 1003 914 5 O ring Ø 12x1 5 mm NBR70 261 416 6 Motor throttle complete 1000 064 7 O ring Ø 8x4 mm NBR70 1001 521 8 Fluidizing pad 1 8 237 264 9 Screw M4x16 mm 1013 925 10 Plastic tube Ø 8 6 mm 103 152 11 Motor throttle complete 1008 012 Please indicate length ...

Page 75: ...Rev 00 03 19 OptiFlex Pro B Spare parts list 75 Inside back plate fig 23 OptiStar CG21 ...

Page 76: ...3 1 Conveying air hose Ø 8 6 mm red 103 500 3 2 Quick release coupling for conveying air hose NW5 Ø 8 mm 261 645 4 Quick release connection NW5 Ø 8 mm 203 181 4 1 Hose Ø 8 6 mm 103 756 5 Quick release connection NW 5 Ø 6 mm 200 840 5 1 Hose Ø 6 4 mm 100 854 6 Vibrator cable constituent part of vibrator 8 PowerClean module cable 1 m option 1009 879 PowerClean module cable 15 m option 1009 880 9 Mai...

Page 77: ...Rev 00 03 19 OptiFlex Pro B Spare parts list 77 Connecting material fig 24 ...

Page 78: ... m positive polarity 1018 702 Gun cable 12 m positive polarity 1018 703 1 Gun body complete 1017 680 2 Cascade complete negative polarity incl pos 3 1016 911 Cascade complete positive polarity incl pos 3 1016 912 3 Buffer 1017 704 4 Print holder complete 1017 690 5 Rear part 1017 683 6 Trigger complete 1017 686 7 Trigger cover 1017 688 8 Countersunk head screw M4x6 mm 1017 698 9 SuperCorona connec...

Page 79: ...et not shown consisting of 1008 302 Multi spray adapter 1003 634 Cable clamp 303 070 Hose connector complete for hose interior Ø 9 10 mm 1002 030 Powder hose Ø 10 mm not shown 1001 673 Powder hose Ø 11 mm not shown 105 139 Please indicate length Wearing part fig 25 OptiSelect Pro GM04 spare parts ...

Page 80: ... Option PowerClean module complete 1009 528 1 Elastomer valve 1000 089 2 O ring Ø 16x2 mm anti static 1007 794 3 Fluidizing tube bearing 1007 356 4 Fluidizing tube 1007 355 5 Retaining bracket 1009 524 6 Gasket 1010 101 7 O ring Ø 27x2 mm 1009 525 Wearing part fig 26 ...

Page 81: ...Rev 00 03 19 OptiFlex Pro B Spare parts list 81 SuperCorona 1 SuperCorona PC 1018 291 Wearing part fig 27 ...

Page 82: ... 090 1007 683 NF20 1010160 1007 229 Profiles flat parts NF27 1010 752 NF27 1010 754 Complex profiles and depressions NF21 1007 935 NF21 1007 932 Complex parts deep recess target spraying NF22 1008 145 NF22 1008 140 Profiles big flat parts standard nozzle NF40 1018 165 NF40 1018 166 1008 326 Large surfaces NF24 1008 147 NF24 1008 142 not suitable for angled nozzles ...

Page 83: ...Spare parts list 83 Round jet nozzles overview wearing parts Application A B A B Threaded sleeve Deflectors Suitable for large surfaces NS04 1008 151 1008 152 NS04 1008 150 1007 229 Ø 16 mm 331 341 Ø 24 mm 331 333 Ø 32 mm 331 325 ...

Page 84: ...46 1007 747 with Round jet nozzle NS09 1007 748 1007 749 1 see NF27 NF20 NF21 NF24 NS04 2 see NF25 NF26 NS09 ATTENTION Connecting more than two extensions It is not permitted to connect more than two extensions together in order to prevent the gun from being damaged by arising leverage force The extensions 150 mm 300 mm may be connected TO ONLY ONE ADDITONAL extension 150 mm 300 mm if necessary ...

Page 85: ...07 718 1007 719 Application A B A B Threaded sleeve Deflecto rs Profiles flat parts NF25 1007 735 1007 684 NF25 1007 743 1007 740 Complex profiles and depressions NF26 1007 742 NF26 1007 744 Suitable for large surfaces NS09 1008 257 1008 258 NS09 1008 259 Ø 16 mm 331 341 Ø 24 mm 331 333 Ø 32 mm 331 325 ...

Page 86: ...Type Fast color changes Ø 11 16 mm 105 139 POE 66 Fast color changes low powder flow Ø 10 15 mm 1001 673 POE 74 Fast color changes high powder flow Ø 12 18 mm 1001 674 POE 75 Please indicate length Other accessories Application cup 150 ml 500 ml 1004 552 1002 069 Gun extension cables L 6 m 1002 161 Gloves anti static 1 pair 800 254 ...

Page 87: ... 1004 367 8 O ring Ø 11x1 5 mm 1000 532 9 Filter element 1015 832 10 Body red 1015 835 11 Body black 1015 836 12 Cartridge complete 1016 561 13 Hose connection complete 1014 806 14 O ring Ø 16x2 mm 1007 794 15 Axial gasket complete 1014 814 21 Conveying air hose Ø 8 6 mm red 103 500 22 Supplementary air hose Ø 8 6 mm black 1008 038 23 Quick release coupling for conveying air hose NW5 Ø 8 mm 261 64...

Page 88: ...Rev 00 03 19 88 Spare parts list OptiFlex Pro B OptiFlow IG07 spare parts fig 28 ...

Page 89: ...earance 41 47 55 63 Figure references in the text 6 I Input keys and switches 45 Intended use 13 M Maintenance 37 59 O Operating elements 44 Displays 44 Input keys and switches 45 Operation 25 Overall view 43 P Pictograms 5 Pneumatic data 17 Powder output reference values 18 PowerClean module 16 Presentation of the contents 6 Product specific security regulations 8 R Rating plate 20 Repairs 37 59 ...

Page 90: ...Rev 00 ...

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