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GEM SUPM SUMONDO, Operating Instructions Manual

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GEMÜ SUPM

18 Assembly

18 Assembly

Antrieb öffnen

1

Open the actuator

90°

Rastbolzen herausziehen, 
90° drehen, 
einrasten lassen

2

Pull out the indexing plunger, 
rotate 90° and let it engage again

Ventilkörper
anbringen

3

Attaching the 
valve body

Clamp-Klammer
anlegen

4

Mount the clamp

Flügelmutter
schließen:
Anzugsdreh-
moment 4 Nm

5

Close the wing 
nut; tightening 
torque 4 Nm

Antrieb
schließen

6

Close the 
actuator

Rastbolzen
herausziehen,
90° drehen,
einrasten lassen

90°

7

Pull out the 
indexing plunger, 
rotate 90°
and let it engage again

Ventil 5x auf-
und zufahren

8

Open and close 
the valve five times

Summary of Contents for SUPM SUMONDO

Page 1: ...GEM SUPM SUMONDO Pneumatically operated single use diaphragm valve Operating instructions EN further information webcode GW SUPM...

Page 2: ...rights including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 15 09 2020 www gemu group com 2 37 GEM S...

Page 3: ...pneumatic stainless steel ac tuator in the housing 17 9 3 Disassembling the pneumatic stainless steel actuator housing 18 9 4 Installing the single use diaphragm valve body on the pneumatic stainless...

Page 4: ...ssure causes the GEM product to be actuated and operated Control function The possible actuation functions of the GEM product 1 4 Warning notes Wherever possible warning notes are organised according...

Page 5: ...serve the safety data sheets 8 Observe the safety regulations for the media used During operation 9 Keep this document available at the place of use 10 Observe the safety information 11 Operate the pr...

Page 6: ...severe injury or death Manufacturer liability and guarantee will be void Only use the product in accordance with the operating conditions specified in the contract documentation and in this document...

Page 7: ...iaphragm size B B Diaphragm size C C Diaphragm size D D 3 Diaphragm mounting Code Pin G 4 Control function Code Normally closed NC 1 Normally open NO 2 5 Actuator size Code Actuator size 1T1 1T1 Order...

Page 8: ...Code PP R natural B8 7 Diaphragm material Code TPE K8 8 Connection size 2 Code 1 4 DN 8 8 3 8 DN 10 10 1 2 DN 15 15 3 4 DN 20 20 1 DN 25 25 9 Connection of spigot 2 Code Clamp connection similar to AS...

Page 9: ...4 9 bar Diaphragm size code B C 0 4 5 bar Diaphragm size code D Control pressure Control function 1 4 5 7 0 bar Control function 2 3 5 5 5 bar Filling volume Control function 1 0 03 dm Control functi...

Page 10: ...ological Reactivity Test in vitro USP 87 USP Biological Reactivity Tests in vivo for Class VI USP 88 USP Physicochemical Tests for Plastics USP 661 USP Particulate Matter in Injections USP 788 USP 790...

Page 11: ...15 3 4 DN 20 1 DN 25 3 4 DN 20 1 DN 25 A 153 2 166 176 7 A1 148 1 146 4 150 8 A2 110 7 112 110 6 A3 34 34 34 A4 123 123 123 G G1 4 G1 4 G1 4 LxB 120 120 120 C 6 5 6 5 6 5 D 61 61 61 lxb 100 100 100 M...

Page 12: ...2 1 Angle valve body right code R H1 H2 L1 D L3 L2 MG B 3 8 DN 10 1 2 DN 15 L1 48 55 8 L2 58 66 8 L3 10 10 H1 33 3 33 3 H2 22 3 22 3 D 64 64 Dimensions in mm MG diaphragm size www gemu group com 12 37...

Page 13: ...4 134 6 134 6 H1 60 60 58 5 58 5 H2 35 3 35 3 38 39 5 D 91 91 91 6 91 6 L HB 80 6 95 9 111 5 126 128 140 139 139 H1 33 3 33 3 33 3 60 60 60 58 5 58 5 H2 22 3 22 3 22 3 35 3 35 3 35 3 38 39 5 D 64 64...

Page 14: ...N 20 1 DN 25 L1 CA 128 137 4 L2 82 82 L3 18 18 H1 60 60 H2 35 3 35 3 D 91 91 L1 HB 96 111 5 128 140 L2 58 65 8 82 88 L3 10 10 18 18 H1 33 3 33 3 60 60 H2 22 3 22 3 35 3 35 3 D 64 64 91 91 Dimensions i...

Page 15: ...connection similar to ASME BPE Code HB Hose barb 7 3 2 Hose barb D A C B Connection Code1 MG B MG C MG D 1 4 DN 8 3 8 DN 10 1 2 DN 15 3 4 DN 20 1 DN 25 3 4 DN 20 1 DN 25 A HB 7 9 11 9 15 9 19 9 28 22...

Page 16: ...s fuels or similar fluids in the same room as GEM products and their spare parts 9 Installation in piping 9 1 Preparing for installation WARNING The equipment is subject to pressure Risk of severe inj...

Page 17: ...r plant component 10 Completely drain the plant or plant component and let it cool down until the temperature is below the media vapor ization temperature and cannot cause scalding 11 Decontaminate ri...

Page 18: ...ry 5 Connect the control medium line and if necessary attach accessories to the pneumatic stainless steel actuator A 9 3 Disassembling the pneumatic stainless steel actuator housing 5 A 4 3 Fig 3 Disa...

Page 19: ...e dia phragm valve body 1 with a clamp 6 tightening torque 4 Nm 5 Move pneumatic stainless steel actuator A to the closed position 6 Unlock the indexing plunger 7 of the pneumatic stainless steel actu...

Page 20: ...NOTICE The single use diaphragm valve body can only be used once and must be disposed of after use Installation Clamp connections 1 When installing the clamp connection insert a gasket between the sin...

Page 21: ...tivation of the pneumatic stainless steel actuator connector 2 opens the single use diaphragm valve When the pneumatic stainless steel actuator is vented the single use diaphragm valve is closed by sp...

Page 22: ...urns Wear suitable protective gear Completely drain the plant CAUTION Leakage Emission of dangerous materials Provide precautionary measures against exceeding the maximum permitted pressures caused by...

Page 23: ...www gemu group com 23 37 GEM SUPM 10 Commissioning...

Page 24: ...d operating position unlock the indexing plunger if required The product is leaking downstream doesn t close or doesn t close fully Diaphragm pin broken off in the compressor Remove the diaphragm pin...

Page 25: ...nt component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEM products which are always in the same po sition four times a year 13 Removal from piping 1 Disassemble t...

Page 26: ...Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national au thorities relevant information on the partly completed machinery...

Page 27: ...tified body T V Rheinland Berlin Brandenburg Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used AD 2000 Note for products with a nominal s...

Page 28: ...ain Ventilk rper anbringen 3 Attaching the valve body Clamp Klammer anlegen 4 Mount the clamp Fl gelmutter schlie en Anzugsdreh moment 4 Nm 5 Close the wing nut tightening torque 4 Nm Antrieb schlie e...

Page 29: ...olzen herausziehen 90 drehen einrasten lassen 90 2 Pull out the indexing plunger rotate 90 and let it engage again Antrieb schlie en 3 Close the actuator Fl gelmutter ffnen 4 Open the wing nut Clamp K...

Page 30: ...www gemu group com 30 37 GEM SUPM 19 Disassembly...

Page 31: ...www gemu group com 31 37 GEM SUPM...

Page 32: ...EM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 123 0 info gemue de www gemu group com Subject to alteration 09 2020 88591741 88591741...

Page 33: ...Assembling the GEM SUPM SUMONDO Control function 1 1 Open the actuator 2 90 Pull out the index ing plunger slightly turn it and let it engage again 3 4 5 Tightening torque 4 Nm 6 Close the actu ator...

Page 34: ...indexing plunger slightly turn it and let it engage again Tightening torque 4 Nm Close the actuator Unlock the indexing plunger Open and close the valve five times Control function 2 1 Open the actuat...

Page 35: ...ut the indexing plunger slightly turn it and let it engage again Tightening torque 4 Nm Close the actuator Unlock the indexing plunger Open and close the valve five times Disassembling the GEM SUPM SU...

Page 36: ...Open the actuator Pull out the indexing plunger slightly turn it and let it engage again Close the actuator Dispose of the valve body according to relevant local or na tional disposal regulations env...

Page 37: ...r na tional disposal regulations envir onmental protec tion laws Open the actuator Pull out the indexing plunger slightly turn it and let it engage again Close the actuator Dispose of the valve body a...

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