GEM eSyStep 639 AE Series Operating Instructions Manual Download Page 1

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GEMÜ 639 eSyStep

OPEN / CLOSE (Code AE)

Motorized diaphragm valve

Operating instructions

TYPE

CLASS

AUGUST

202

further information

webcode: GW-639

Summary of Contents for eSyStep 639 AE Series

Page 1: ...GEM 639 eSyStep OPEN CLOSE Code AE Motorized diaphragm valve Operating instructions EN TYPE EL CLASS I AUGUST 2021 further information webcode GW 639...

Page 2: ...ding copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 09 05 2022 www gemu group com 2 71 GEM 639 eSyStep OP...

Page 3: ...ion with butt weld spigots 31 10 5 Installation with threaded sockets 31 10 6 Installation with threaded spigots 31 11 Electrical connection 32 12 Specific data IO Link pin 6 36 12 1 Operation on IO L...

Page 4: ...finition of terms Working medium The medium that flows through the GEM product Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 5 Warning notes Wherever possible...

Page 5: ...ersonnel Prior to commissioning 1 Transport and store the product correctly 2 Do not paint the bolts and plastic parts of the product 3 Carry out installation and commissioning using trained personnel...

Page 6: ...3 4 Function The product controls or regulates depending on version a flowing medium by being closed or opened by a motorized ac tuator The product is equipped as standard with a mechanical posi tion...

Page 7: ...l be void Only use the product in accordance with the operating conditions specified in the contract documentation and in this document The product is designed for installation in piping systems and f...

Page 8: ...dimension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 8 Flange ANSI Class 150 RF face to face dimension FTF MSS SP 88 length only for body configuration D 38 Flan...

Page 9: ...faces in accordance with DIN 11866 HE4 electropolished internal external 1537 Ra 0 25 m 10 in for media wetted surfaces in accordance with DIN 11866 HE5 electropolished internal external for inner pip...

Page 10: ...terial 54 PTFE EPDM one piece 7 Voltage Frequency C1 24 V DC 8 Control module AE Open close control with additional end position feedback 9 Surface 1503 Ra 0 8 m 30 in for media wetted surfaces in acc...

Page 11: ...ent temperature per cycle The sterilization temperature is only valid for steam saturated steam or superheated water If the sterilization temperatures listed above are applied to the EPDM diaphragms f...

Page 12: ...1 2 1 1 3 15 2 0 10 10 2 4 2 4 2 4 2 2 3 3 12 3 2 15 3 3 3 8 3 8 3 8 2 2 4 0 3 4 20 3 8 25 15 4 1 4 7 4 7 4 7 7 4 6 5 20 6 3 7 0 7 0 7 0 4 4 13 2 10 0 25 13 9 15 0 15 0 15 0 12 6 12 2 16 2 14 0 40 32...

Page 13: ...process and their tighten ing torques Therefore the Kv values may exceed the tolerance limits of the standard The Kv value curve Kv value dependent on valve stroke can vary depending on the diaphragm...

Page 14: ...6 0 09 8 0 09 0 09 0 15 10 0 09 0 21 0 18 15 0 09 0 18 10 10 0 30 0 33 0 30 12 0 17 0 17 15 0 30 0 26 0 26 0 35 0 43 20 0 30 0 43 25 15 0 62 0 32 0 50 0 32 0 71 1 85 0 75 20 0 58 0 34 0 60 0 34 0 78 2...

Page 15: ...agm valve DN 4 20 code 0A 0B Diaphragm valve DN 15 25 code 1A Diaphragm valve DN 32 40 code 1A NOTICE The specified characteristics and values apply to the factory setting With reduced forces higher d...

Page 16: ...verview of available functions Input and output sig nals Type of contact Push Pull Switching voltage Power supply Uv Switching current 140 mA Short circuit proof Yes 7 7 3 Communication Interface IO L...

Page 17: ...only possible with full power supply This behaviour is not a safety position The valve must be operated with a GEM 1571 emergency power supply module see accessories to ensure the function in case of...

Page 18: ...222 5 58 0 33 2 59 4 81 0 133 5 10 10 20 0A 237 0 72 5 33 2 59 4 81 0 133 5 25 15 25 1A 306 0 124 0 32 5 70 0 82 0 150 0 40 32 40 1A 304 0 122 0 32 5 70 0 82 0 150 0 Dimensions in mm MG diaphragm size...

Page 19: ...19 0 120 0 1 5 1 0 1 5 2 0 1 6 25 1 25 0 28 0 28 0 29 0 30 0 33 7 19 0 120 0 1 5 1 0 1 5 2 0 2 0 40 32 1 25 0 34 0 34 0 35 0 36 0 42 4 26 0 153 0 1 5 1 0 1 5 2 0 2 0 40 1 25 0 40 0 40 0 41 0 42 0 48 3...

Page 20: ...series B formerly DIN 11850 series 1 Code 17 Spigot EN 10357 series A formerly DIN 11850 series 2 DIN 11866 series A Code 18 Spigot DIN 11850 series 3 Code 60 Spigot ISO 1127 EN 10357 series C DIN 11...

Page 21: ...65 3 38 40 32 1 25 0 42 2 42 2 42 2 26 0 153 0 2 77 1 65 3 56 40 1 25 0 38 10 48 3 48 3 48 3 26 0 153 0 1 65 2 77 1 65 3 68 Connection type spigot ASME BPE code 59 1 investment casting material code C...

Page 22: ...1 2 40 32 1 25 0 31 8 42 7 33 7 26 0 153 0 1 2 2 80 1 2 40 1 25 0 38 1 48 6 38 0 26 0 153 0 1 2 2 80 1 2 Connection type spigot SMS code 37 1 investment casting material code C3 2 MG DN NPS c min d H...

Page 23: ...85 0 6 G 3 4 32 0 16 0 25 1 42 3 21 8 110 0 6 G 1 41 0 13 0 40 32 1 51 3 26 3 120 0 8 G 1 50 0 20 0 40 1 56 3 28 8 140 0 8 G 1 55 0 18 0 Connection type threaded socket code 1 1 SG iron material code...

Page 24: ...0 17 0 Connection type threaded socket NPT code 31 1 SG iron material code 90 2 MG DN NPS H H1 L n R SW 2 t 25 15 1 2 32 7 16 7 85 0 6 NPT 1 2 32 13 6 20 3 4 42 0 21 5 85 0 6 NPT 3 4 41 14 1 25 1 46...

Page 25: ...34 x 1 8 25 15 1 2 16 0 19 0 118 0 Rd 34 x 1 8 20 3 4 20 0 19 0 118 0 Rd 44 x 1 6 25 1 26 0 19 0 128 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimensions in mm...

Page 26: ...25 15 1 2 16 0 19 0 116 0 Rd 34 x 1 8 20 3 4 20 0 19 0 114 0 Rd 44 x 1 6 25 1 26 0 19 0 127 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimensions in mm MG diap...

Page 27: ...0 28 0 28 7 24 0 26 0 100 0 19 0 4 40 1 150 0 200 0 200 0 28 0 33 0 26 0 26 0 110 0 19 0 4 Dimensions in mm MG diaphragm size n number of bolts 1 Connection type Code 8 Flange EN 1092 PN 16 form B fa...

Page 28: ...15 9 4 25 1 110 0 160 0 19 0 23 0 19 0 19 0 79 4 15 9 4 40 32 1 115 0 180 0 28 0 28 7 24 0 26 0 88 9 15 9 4 40 1 125 0 200 0 28 0 33 0 26 0 26 0 98 4 15 9 4 Dimensions in mm MG diaphragm size n numbe...

Page 29: ...8 9 108 0 20 3 4 15 75 15 75 25 0 25 0 12 5 101 6 117 0 25 20 3 4 15 75 15 75 25 0 250 19 0 101 6 117 0 25 1 22 10 22 10 50 5 50 5 19 0 114 3 127 0 40 40 1 34 80 34 80 50 5 50 5 26 0 139 7 159 0 Dimen...

Page 30: ...uct Provide precautionary measures against exceeding the maximum permitted pressures caused by pressure surges water hammer CAUTION Use as step Damage to the product Risk of slipping off Choose the in...

Page 31: ...er Mounting the actuator 7 Re attach or reactivate all safety and protective devices 8 Flush the system 10 5 Installation with threaded sockets Fig 3 Threaded socket NOTICE Sealing material The sealin...

Page 32: ...iate cable socket appropriate mating connector The appropriate connector is included for X1 11 1 Position of the connectors X1 11 2 Electrical connection www gemu group com 32 71 GEM 639 eSyStep OPEN...

Page 33: ...PEN CLOSE Code AE 11 2 1 Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 Uv 24 V DC supply voltage 2 GND 3 Digital input 1 4 Digital input 2 5 Digital input output 6 Digital out...

Page 34: ...CE When the digital inputs for OPEN and CLOSE are activated simultaneously the defined error position is approached Function Control module AE Control module A5 A6 Default settings Factory default set...

Page 35: ...l output IO Link 24 V DC 1 2 3 4 5 6 or or IO Link master CQ Only with type S0 S5 S6 PLC Set value X Set value X Actual value Y Actual value Y Analogue output Default setting 4 20mA Adjustable 0 20mA...

Page 36: ...via USB master with galvanic isolation Basics When operating the product on a PLC control unit a parameterization via a USB IO Link master is possible at the same time In this case a galvanically iso...

Page 37: ...als to the product can res ult in excessive compensating currents These can damage the USB interface of the laptop the connected peripheral devices or the USB IO Link master Connection 1 Connect pin 3...

Page 38: ...s a ground loop and no unexpected high currents can occur via pin 3 L which can damage the master 1 2 3 4 5 24V GND 24V GND 1 2 3 4 5 6 CQ 1 2 3 4 5 L PE PE 7 A C B Item Name A eSyStep B Supply voltag...

Page 39: ...ove into position Closed 1 Actuator moves into position Closed Start Initialization 2 0 Normal operation 1 Initialization mode Locate 3 0 Off 1 On Device Master Name Bit Values Valve position Open 0 0...

Page 40: ...al user interface Local user interface 0 unlocked 1 locked 0x0D 0 RO Profile characteristics Supported Device Profile IDs Common Application Profile IDs Function Class IDs 0x8000 Device Ident Objects...

Page 41: ...Configure digital in put 2 2 0 Off 1 Open 2 Close 3 Safe On 4 Init 0x4C 1 R W Function digital in output 1 In output 1 Configure digital in puts outputs 0 0 Output open 1 Output close 2 Output error 3...

Page 42: ...l Real valve position OPEN 0 4095 4 RO Close real Real valve position CLOSED 0 4095 0x53 1 RO Initialized positions Open Analog value valve position OPEN 0 4095 2 RO Close Analogue value valve positio...

Page 43: ...ent out 2 Overcurrent short circuit digital output 2 0 0 65 535 0x60 1 RO Analog values Potentiometer Analog value poten tiometer 0 4095 2 RO Supply voltage Analog value supply voltage 0 4095 3 RO Tem...

Page 44: ...customized cycle counter Except the index 0x90 settings Drive Sets these are not reset 12 4 2 Data storage index Changes to the parameters are stored in the IO Link master with the Data storage index...

Page 45: ...torage of parameter data in the IO Link master Local parameterization 0 Enable local parameterization 1 Block local parameterization Local user interface 0 Enable local user interface 1 Block local us...

Page 46: ...ess data without IODD Index Sub Index Off set Access Rights Length Index name Parameter Type Values 0x0F 0 0 RO 3 byte ProcessData Output Descriptor ArrayT 0x00 0x04 0x01 Description of parameter valu...

Page 47: ...ith the 2 digit version number of the basic assembly and the 2 digit version number of the OPEN CLOSED or positioner assembly Index Sub Index Off set Access Rights Length Index name Parameter Type Val...

Page 48: ...ndex Sub Index Off set Access Rights Length Index name Parameter Type Values 0x24 0 0 RO 1 byte Device Status uint 8 0 2 4 Description of parameter values Index name Parameter Values Description Devic...

Page 49: ...ze used 0 size 0 1 size 1 2 size 2 12 4 19 Function digital inputs The functions of the digital inputs can be configured with the Function digital inputs parameter Index Sub In dex Off set Access Righ...

Page 50: ...parameter Error Action index 0x4F see Error Action 4 Init Input can be used as an initialization input Input 2 0 Off Input without function 1 Open In case of the corresponding signal the actuator move...

Page 51: ...ction of Open depends on the setting of the parameter Position Feedback index 0x51 see Actuator po sition feedback page 55 and a correct initialization 1 Output Close Signal is output with the corresp...

Page 52: ...lization 2 Output Error Only output error detection 3 Output Error Warning Output error and warnings 12 4 22 Logic digital inputs outputs The inputs and outputs can be inversed with the Logic digital...

Page 53: ...ble temperature is exceeded the motor is switched off to prevent damage Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0x4F 0 0 R W 2 bits Error action Error ac...

Page 54: ...settings Inversion of LED col ours 0 Standard LEDs Close green and Open yellow not in versed 1 Inversed LEDs Close yellow and Open green inversed On site initialization 0 Enabled On site initializati...

Page 55: ...970 3 0 97 0 Request valve position CLOSED Open real 0 4095 Real valve position OPEN Close real 0 4095 Real valve position CLOSED 12 4 26 Initialized positions The analog values of the initialized va...

Page 56: ...ization error Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0x56 1 0 R W 24 bits Cycle counter User uint 24 0 0 16 777 215 2 32 RO 24 bits Total uint 24 0 0 16...

Page 57: ...due to excessive output current Overcurrent out 2 0 65 535 Number of times output 2 has switched off due to excessive output current 12 4 30 Analog values Different analog values can be read out with...

Page 58: ...ccess Rights Length Index name Parameter Type Default Values 0x90 1 0 R W 2 bits Drive sets Speed 3 1 3 2 8 R W 3 bits Force 1 6 Description of parameter values Index name Parameter Values Description...

Page 59: ...n 0x4210 The event occurs as a warning or error if the motor temperat ure is too high Control is operated outside of the specification Check temperature Set control correctly check duty cycle ED of th...

Page 60: ...d Check supply line Check pin configuration Check the wiring of the pin Incorrect pin configuration Incorrect wiring of the pin Over Current Output 2 0x8CC1 The event occurs when a short circuit is pr...

Page 61: ...nately 3 Valve automatically moves into the OPEN position 4 Valve automatically moves into the CLOSED position 5 Initialization mode is automatically ended 6 The end positions are set 13 1 2 Initializ...

Page 62: ...gear as specified in plant op erator s guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate G...

Page 63: ...1 Move the actuator A to the closed position 2 Mount the compressor see Mounting the compressor 3 Check if the compressor is fitted in the guides 4 Manually screw new diaphragm tightly into the com pr...

Page 64: ...cess 1 Move the actuator A to the open position 2 Position actuator A with the mounted diaphragm on the valve body 3 Screw in bolts washers and nuts hand tight Fastening elements may vary depending on...

Page 65: ...calibrated Motor does not move Product not initialized Open and Closed flash alternately Temperature error Emergency power operation OPEN position red Emergency power operation CLOSED position red Eme...

Page 66: ...product The actuator design is not suitable for the operating conditions Use an actuator that is designed for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly w...

Page 67: ...ronmental protection laws 18 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch doc...

Page 68: ...ific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the n...

Page 69: ...Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H1 Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The products...

Page 70: ...hat the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 639 Technical standards used Interference resistance DIN EN 61326 1 in...

Page 71: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 05 2022 88668313...

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