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GEM 567 servoDrive, Operating Instructions Manual

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GEMÜ 567 servoDrive

14 Troubleshooting

14 Troubleshooting

Error

Error cause

Troubleshooting

Working medium escapes from leak de-

tection hole

Plug diaphragm faulty

Check plug diaphragm for potential dam-

age, replace plug diaphragm if necessary

The product doesn't open or doesn't open

fully

Actuator faulty

Replace actuator cartridge, replace actu-

ator if necessary

Plug diaphragm incorrectly mounted

Remove actuator, check plug diaphragm

mounting, replace plug diaphragm if ne-

cessary

The product leaks downstream (doesn't

close or doesn't close fully)

Operating pressure too high

Operate the product with operating pres-

sure specified in datasheet

Plug diaphragm incorrectly mounted

Remove actuator, check plug diaphragm

mounting, correct if necessary

Foreign matter between plug diaphragm

and valve seat

Remove actuator, remove foreign matter,

check plug diaphragm and valve body for

damage and replace if necessary

Valve body leaks or is damaged

Check valve body for potential damage,

replace valve body if necessary

Plug diaphragm faulty

Check plug diaphragm for potential dam-

age, replace plug diaphragm if necessary

The product leaks between actuator and

valve body

Plug diaphragm incorrectly mounted

Remove actuator, check plug diaphragm

mounting, correct if necessary

Bolting between valve body and actuator

loose

Retighten bolting between valve body and

actuator

Plug diaphragm faulty

Check plug diaphragm for potential dam-

age, replace plug diaphragm if necessary

Actuator/valve body damaged

Replace actuator/valve body

Connection between valve body and pip-

ing leaking

Incorrect installation

Check installation of valve body in piping

Sealing material faulty

Replace sealing material

Valve body leaks

Valve body leaks or is corroded

Check valve body for damage, replace

valve body if necessary

Valve doesn't open/close or doesn't

open/close fully

Voltage is not connected

Connect voltage

Cable ends incorrectly wired

Wire cable ends correctly

Summary of Contents for 567 servoDrive

Page 1: ...GEMÜ 567 servoDrive Aseptic control valve with motorized ServoDrive actuator Operating instructions EN further information webcode GW 567 ...

Page 2: ...ts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEMÜ Gebr Müller Apparatebau GmbH Co KG 18 11 2020 www gemu group com 2 45 GEMÜ 567 servoDrive ...

Page 3: ...nsport 28 8 4 Storage 28 9 Installation in piping 28 9 1 Installation location 28 9 2 Preparing for installation 28 9 3 Installation with clamp connections 29 9 4 Installation with butt weld spigots 29 10 29 11 Mounting 29 12 Electrical connection 31 14 Troubleshooting 32 15 Inspection maintenance 33 16 Removal from piping 42 17 Disposal 42 18 Returns 42 19 Declaration of Incorporation according t...

Page 4: ...m that flows through the GEMÜ product PD PD Plug Diaphragm 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type and source of the danger Possible symbol for the specific danger Possible consequences of non observance Measures for avoiding danger Warning notes are always marked with a signal word and sometimes also with a symbol for the ...

Page 5: ...e that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe the safety regulations for the media used During operation 9 Keep this document available at the place of use 10 Observe the safety information 11 Operate the product in accordance with this document 12 Operate the product in ac...

Page 6: ... 567 2 2 way diaphragm globe valve is motorized The product can be operated with the servoDrive actuator The servoDrive actuator can be used for extremely precise and fast control and filling processes in aseptic and hygienic areas of application 4 Correct use DANGER Danger of explosion Risk of death or severe injury Do not use the product in potentially explosive zones WARNING Improper use of the...

Page 7: ...al PTFE bypass diaphragm code 54 55 6 Voltage Frequency Code 48 V DC D1 7 Control module Code OPEN CLOSE positioner and process controller L0 8 Cable length Code 0 5 m 0 1 0 m 1 2 0 m 2 3 0 m 3 9 Control characteristic Code Modified equal percentage G Linear L 10 Kv value Code 80 l h AA 100 l h AB 160 l h BC 250 l h BD 400 l h BE 630 l h CF 1 0 m h CG 1 6 m h DH 2 6 m h EJ 4 1 m h G1 11 Special ve...

Page 8: ...erial 41 1 4435 316L block material 6 Seal material 5 Actuator seal PTFE seat seal PTFE 7 Voltage Frequency D1 48 V DC 8 Control module L0 OPEN CLOSE positioner and process controller 9 Cable length 2 2 0 m 10 Control characteristic G Modified equal percentage 11 Kv value G1 4 1 m h 12 Bypass actuator version S0 Manually operated with seal adjuster diaphragm size 8 13 Surface 1536 Ra 0 4 µm 15 µin...

Page 9: ...t seal PTFE bypass diaphragm material PTFE EPDM PTFE laminated code 55 150 C3 max 30 min 1 The sterilization temperature is only valid for steam saturated steam or superheated water 2 Longer sterilisation times or continuous operation on request 3 If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time the service life of the diaphragms will be ...

Page 10: ... teristic Kv value DN 8 DN 10 DN 15 DN 20 4 43 45 47 F F5 GAA LAA 80 l h X X X X GAB LAB 100 l h X X X X GBC LBC 160 l h X X X X GBD LBD 250 l h X X X X GBE LBE 400 l h X X X X GCF LCF 630 l h X X X X GCG LCG 1 0 m h X X X 5 55 GDH LDH 1 6 m h X X X GEJ LEJ 2 6 m h X X GG1 LG1 4 1 m h X X Kv values of bypass 2 1 m h Kv values determined acc to DIN EN 60534 www gemu group com 10 45 GEMÜ 567 servoDr...

Page 11: ...midity 1 29 g m 2 1 kg 6 6 Duty cycle and service life Service life Class D acc to EN 15714 2 10 000 000 start ups and 3600 start ups per hour Duty cycle Continuous duty 6 7 Electrical data Supply voltage Actuator 48 V DC 10 GEMÜ 1282 controller for GEMÜ servoDrive actuators 24 V DC 10 Maximum current 12 A Extended standstill cur rent 3 1 A Rated current 2 5 A Maximum power 300 W Rated power 120 W...

Page 12: ...Black Bend radius Single movement 3 x D Moving 10 x D Drag chain data Acceleration 2 m s Bend cycles 1 000 000 Speed 3 m s Resistance Oil resistance in accordance with EN 60811 404 Torsion applications Not suitable Approval UL AWM Style 20233 80 C 300 V www gemu group com 12 45 GEMÜ 567 servoDrive 6 Technical data ...

Page 13: ...Dimensions 7 1 Actuator dimensions 7 1 1 servoDrive A CT øB DN Actuator size A øB 8 10 15 20 2 245 40 Dimensions in mm CT A H1 see body dimensions GEMÜ 567 servoDrive www gemu group com 13 45 7 Dimensions ...

Page 14: ...8 0 1 5 B 45 0 75 0 20 0 4 0 44 0 21 0 39 5 5 5 18 0 1 5 C 45 0 75 0 20 0 6 0 44 0 21 0 38 5 4 5 18 0 1 5 D 45 0 75 0 20 0 8 0 44 0 21 0 41 0 3 5 18 0 1 5 E 45 0 75 0 20 0 10 0 44 0 21 0 40 0 2 5 18 0 1 5 G 45 0 75 0 20 0 15 0 44 0 21 0 37 5 18 0 1 5 Dimensions in mm 1 Connection type Code 0 Spigot DIN 2 Valve body material Code 41 1 4435 316L block material www gemu group com 14 45 GEMÜ 567 servo...

Page 15: ... 0 20 0 6 0 46 5 18 5 39 5 2 0 13 0 1 5 D 45 0 75 0 20 0 8 0 46 5 18 5 38 5 1 0 13 0 1 5 15 A 45 0 75 0 20 0 2 0 43 5 21 5 44 5 7 0 19 0 1 5 B 45 0 75 0 20 0 4 0 43 5 21 5 43 5 6 0 19 0 1 5 C 45 0 75 0 20 0 6 0 43 5 21 5 42 5 5 0 19 0 1 5 D 45 0 75 0 20 0 8 0 43 5 21 5 41 5 4 0 19 0 1 5 E 45 0 75 0 20 0 10 0 43 5 21 5 40 5 3 0 19 0 1 5 G 45 0 75 0 20 0 15 0 43 5 21 5 38 0 0 5 19 0 1 5 Dimensions i...

Page 16: ...70 1 65 D 45 0 75 0 20 0 8 0 46 8 18 2 38 20 0 70 12 70 1 65 20 A 45 0 75 0 20 0 2 0 48 6 21 4 44 38 6 88 19 05 1 65 B 45 0 75 0 20 0 4 0 43 6 21 4 43 38 5 88 19 05 1 65 C 45 0 75 0 20 0 6 0 43 6 21 4 42 38 4 88 19 05 1 65 D 45 0 75 0 20 0 8 0 43 6 21 4 41 38 3 88 19 05 1 65 E 45 0 75 0 20 0 10 0 G 45 0 75 0 20 0 15 0 Dimensions in mm 1 Connection type Code 59 Spigot ASME BPE DIN 11866 series C 2 ...

Page 17: ...5 0 75 0 20 0 6 0 44 5 20 5 41 50 4 00 17 2 1 6 D 45 0 75 0 20 0 8 0 44 5 20 5 40 50 3 00 17 2 1 6 15 A 45 0 75 0 20 0 2 0 42 4 22 6 45 55 8 05 21 3 1 6 B 45 0 75 0 20 0 4 0 42 4 22 6 44 55 7 05 21 3 1 6 C 45 0 75 0 20 0 6 0 42 4 22 6 43 55 6 05 21 3 1 6 D 45 0 75 0 20 0 8 0 42 4 22 6 42 55 5 05 21 3 1 6 E 45 0 75 0 20 0 10 0 42 4 22 6 41 55 4 05 21 3 1 6 G 45 0 75 0 20 0 15 0 42 4 22 6 39 05 1 55...

Page 18: ...2 0 21 0 44 0 6 5 18 1 5 B 53 75 20 4 52 0 21 0 43 0 5 5 18 1 5 C 53 75 20 6 52 0 21 0 42 0 4 5 18 1 5 D 53 75 20 8 52 0 21 0 41 0 3 5 18 1 5 E 53 75 20 10 52 0 21 0 40 0 2 5 18 1 5 G 53 75 20 15 52 0 21 0 37 5 18 1 5 1 Connection type Code 0 Spigot DIN 2 Valve body material Code 41 1 4435 316L block material www gemu group com 18 45 GEMÜ 567 servoDrive 7 Dimensions ...

Page 19: ...1 5 C 53 75 20 6 54 5 18 5 39 5 2 0 13 1 5 D 53 75 20 8 54 5 18 5 38 5 1 0 13 1 5 15 A 53 75 20 2 51 5 21 5 44 5 7 0 19 1 5 B 53 75 20 4 51 5 21 5 43 5 6 0 19 1 5 C 53 75 20 6 51 5 21 5 42 5 5 0 19 1 5 D 53 75 20 8 51 5 21 5 41 5 4 0 19 1 5 E 53 75 20 10 51 5 21 5 40 5 3 0 19 1 5 G 53 75 20 15 51 5 21 5 38 0 0 5 19 1 5 Dimensions in mm 1 Connection type Code 17 Spigot EN 10357 series A formerly DI...

Page 20: ...54 8 18 2 38 2 0 7 12 7 1 65 20 A 53 75 20 2 51 6 21 4 44 38 3 70 12 70 1 65 B 53 75 20 4 51 6 21 4 43 38 2 70 12 70 1 65 C 53 75 20 6 51 6 21 4 42 38 1 70 12 70 1 65 D 53 75 20 8 51 6 21 4 41 38 0 70 12 70 1 65 E 53 75 20 10 51 6 21 4 40 38 2 88 19 05 1 65 G 53 75 20 15 51 6 21 4 37 88 0 38 19 05 1 65 Dimensions in mm 1 Connection type Code 59 Spigot ASME BPE DIN 11866 series C 2 Valve body mater...

Page 21: ...17 2 1 6 C 53 75 20 6 52 5 20 5 41 5 4 00 17 2 1 6 D 53 75 20 8 52 5 20 5 40 5 3 00 17 2 1 6 15 A 53 75 20 2 50 4 22 6 45 55 8 05 21 3 1 6 B 53 75 20 4 50 4 22 6 44 55 7 05 21 3 1 6 C 53 75 20 6 50 4 22 6 43 55 6 05 21 3 1 6 D 53 75 20 8 50 4 22 6 42 55 5 05 21 3 1 6 E 53 75 20 10 50 4 22 6 41 55 4 05 21 3 1 6 G 53 75 20 15 50 4 22 6 39 05 1 55 21 3 1 6 Dimensions in mm 1 Connection type Code 60 S...

Page 22: ...5 42 50 5 00 14 0 25 4 C 45 75 6 57 5 74 50 20 5 41 50 4 00 14 0 25 4 D 45 75 8 57 5 73 50 20 5 40 50 3 00 14 0 25 4 15 A 45 75 2 55 4 78 55 22 6 45 55 8 05 18 1 50 5 B 45 75 4 55 4 77 55 22 6 44 55 7 05 18 1 50 5 C 45 75 6 55 4 76 55 22 6 43 55 6 05 18 1 50 5 D 45 75 8 55 4 75 55 22 6 42 55 5 05 18 1 50 5 E 45 75 10 55 4 74 55 22 6 41 55 4 05 18 1 50 5 G 45 75 15 55 4 72 05 22 6 39 05 1 55 18 1 5...

Page 23: ...5 18 5 40 5 3 0 10 0 34 0 C 45 75 6 59 5 72 5 18 5 39 5 2 0 10 0 34 0 D 45 75 8 59 5 71 5 18 5 38 5 1 0 10 0 34 0 15 A 45 75 2 56 5 77 5 21 5 44 5 7 0 16 0 34 0 B 45 75 4 56 5 76 5 21 5 43 5 6 0 16 0 34 0 C 45 75 6 56 5 75 5 21 5 42 5 5 0 16 0 34 0 D 45 75 8 56 5 74 5 21 5 41 5 4 0 16 0 34 0 E 45 75 10 56 5 73 5 21 5 40 5 3 0 16 0 34 0 G 45 75 15 56 5 71 0 21 5 38 0 0 5 16 0 34 0 Dimensions in mm ...

Page 24: ...D 45 75 8 59 8 71 20 18 2 38 20 0 70 9 40 25 0 20 A 45 75 2 56 5 77 38 21 4 44 38 6 88 15 75 25 0 B 45 75 4 56 5 76 38 21 4 43 38 5 88 15 75 25 0 C 45 75 6 56 5 75 38 21 4 42 38 4 88 15 75 25 0 D 45 75 8 56 5 74 38 21 4 41 38 3 88 15 75 25 0 E 45 75 10 56 5 73 38 21 4 40 38 2 88 15 75 25 0 G 45 75 15 56 5 70 88 21 4 37 88 0 38 15 75 25 0 Dimensions in mm 1 Connection type Code 88 Clamp ASME BPE 2 ...

Page 25: ... 42 50 5 00 14 0 25 4 C 53 75 6 65 5 74 50 20 5 41 5 4 00 14 0 25 4 D 53 75 8 65 5 73 50 20 5 40 5 3 00 14 0 25 4 15 A 53 75 2 63 4 78 55 22 6 45 55 8 05 18 1 50 5 B 53 75 4 63 4 77 55 22 6 44 55 7 05 18 1 50 5 C 53 75 6 63 4 76 55 22 6 43 55 6 05 18 1 50 5 D 53 75 8 63 4 75 55 22 6 42 55 5 05 18 1 50 5 E 53 75 10 63 4 74 55 22 6 41 55 4 05 18 1 50 5 G 53 75 15 63 4 72 05 22 6 39 05 1 55 18 1 50 5...

Page 26: ...67 5 73 5 18 5 40 5 3 0 10 34 C 53 75 6 67 5 72 5 18 5 39 5 2 0 10 34 D 53 75 8 67 5 71 5 18 5 38 5 1 0 10 34 15 A 53 75 2 64 5 77 5 21 5 44 5 7 0 16 34 B 53 75 4 64 5 76 5 21 5 43 5 6 0 16 34 C 53 75 6 64 5 75 5 21 5 42 5 5 0 16 34 D 53 75 8 64 5 74 5 21 5 41 5 4 0 16 34 E 53 75 10 64 5 73 5 21 5 40 5 3 0 16 34 G 53 75 15 64 5 71 0 21 5 38 0 0 5 16 34 Dimensions in mm 1 Connection type Code 86 Cl...

Page 27: ...25 D 53 75 8 67 8 71 20 18 2 38 20 0 70 9 40 25 20 A 53 75 2 64 6 77 38 21 4 44 38 6 88 15 75 25 B 53 75 4 64 6 76 38 21 4 43 38 5 88 15 75 25 C 53 75 6 64 6 75 38 21 4 42 38 4 88 15 75 25 D 53 75 8 64 6 74 38 21 4 41 38 3 88 15 75 25 E 53 75 10 64 6 73 38 21 4 40 38 2 88 15 75 25 G 53 75 15 64 6 70 88 21 4 37 88 0 38 15 75 25 Dimensions in mm 1 Connection type Code 88 Clamp ASME BPE 2 Valve body ...

Page 28: ...se the installation location so that the valve cannot be used as a foothold Lay the pipeline so that the valve body is protected against transverse and bending forces and also vibra tions and tension Only install the valve between matching aligned pipes NOTICE Für einen entleerungsoptimierten Einbau den Antrieb waagerecht einbauen The flow direction of the working medium is indicated by an arrow o...

Page 29: ...tallation position see chapter Installa tion position 9 3 Installation with clamp connections Fig 1 Clamp connection NOTICE Gasket and clamp The gasket and clamps for clamp connections are not in cluded in the scope of delivery 1 Keep ready gasket and clamp 2 Carry out preparation for installation see chapter Prepar ing for installation 3 Insert the corresponding gasket between the body of the pro...

Page 30: ... for medium medium concentration tem perature and pressure The diaphragm is a wearing part Check the technical condition and function of the dia phragm valve before commissioning and during the whole term of use Carry out checks regularly and determ ine the check intervals in accordance with the conditions of use and or the regulatory codes and provisions applic able for this application NOTICE Im...

Page 31: ...iagonally 6 Ensure that the diaphragm is compressed evenly approx 10 15 visible by an even bulge to the outside 7 Check tightness of completely assembled valve NOTICE Important Diaphragms set in the course of time After valve disassembly assembly check that the bolts and nuts on the body are tight and retighten if necessary at the very latest after the first sterilisation process 12 Electrical con...

Page 32: ...m and valve body for damage and replace if necessary Valve body leaks or is damaged Check valve body for potential damage replace valve body if necessary Plug diaphragm faulty Check plug diaphragm for potential dam age replace plug diaphragm if necessary The product leaks between actuator and valve body Plug diaphragm incorrectly mounted Remove actuator check plug diaphragm mounting correct if nec...

Page 33: ...e performing any work on the GEMÜ product switch off power and protect circuit from being switched on again WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the plant Completely drain the plant CAUTION Hot plant components Risk of burns Only work on plant that has cooled down WARNING Corrosive chemicals Risk of caustic burns Wear suitable protective gear Com...

Page 34: ...Risk of burns Only work on plant that has cooled down WARNING Corrosive chemicals Risk of caustic burns Wear suitable protective gear Completely drain the plant CAUTION Use of incorrect spare parts Damage to the GEMÜ product Manufacturer liability and guarantee will be void Use only genuine parts from GEMÜ CAUTION Valve is no longer functioning correctly Damaged parts are reused Remove and clean a...

Page 35: ...alve spindle 6 do not damage the spindle surfaces in the process 6 Simultaneously position a WAF 16 open end wrench on the support ring 20 By counterholding both open end wrenches carefully release the support ring 20 with the regulating cone 3 from the valve spindle 6 20 3 7 Hold the support ring 20 in place and release the regulat ing cone 3 using the assembly tool Do not damage the regulating c...

Page 36: ...lating cone 3 using the assembly tool and hand tighten it ð Do not damage the regulating cone surface in the pro cess 6 11 2 20 3 5 Screw the support ring 20 to the valve spindle 6 and hand tighten it ð Where necessary wet the thread of the valve spindle 6 with suitable thread locking compound e g WEICON LOCK AN 301 65 8 16 6 11 2 20 4 3 6 Position a WAF 16 open end wrench on the regulating cone 3...

Page 37: ...11 2 20 3 ð Where necessary wet the thread of the valve spindle 6 with suitable thread locking compound e g WEICON LOCK AN 301 65 2 Mount the support ring 20 and the regulating cone 3 see chapter Mounting the regulating cone 15 4 Replacing the plug diaphragm code 5 15 4 1 Removing the plug diaphragm CAUTION Use of incorrect spare parts Damage to the GEMÜ product Manufacturer liability and guarante...

Page 38: ...vious chapter Removing the actuator 1 Pull out the diaphragm diaphragm size 8 NOTICE Important After disassembly clean all parts of contamination Take care not to damage the parts in the process Afterwards check parts for potential damage If parts are damaged replace them 2 Use only genuine parts from GEMÜ 15 5 3 Mounting the diaphragm NOTICE Important Mount the correct diaphragm that suits the va...

Page 39: ...ke care to align the compressor weir and valve body weir diaphragm size 8 3 Tighten the fastening elements by hand 4 Move the actuator to the closed position 5 Fully tighten the bolts with nuts diagonally 6 Ensure that the diaphragm is compressed evenly approx 10 15 visible by an even bulge to the outside 7 Check tightness of completely assembled valve NOTICE Important Diaphragms set in the course...

Page 40: ...Seal material code 4 43 45 47 A 2 4 3 1 19 Item Name Order description A Actuator 9567 1 Valve body K567 2 Plug diaphragm 567 SVS 4 O ring 2 Plug diaphragm 567 SVM 4 O ring 19 Assembly tool 2 Plug diaphragm 567 SRK 4 3 Regulating cone 4 O ring 19 Assembly tool Set of screws 88491207 567 S30E 41 2 ...

Page 41: ...EMÜ 567 servoDrive 15 7 2 Seal material code 5 55 A 2 1 Item Name Order description A Actuator 9567 1 Valve body K567 2 Plug diaphragm with regulating cone 567 SRK 5 Set of screws 88491207 567 S30E 41 2 15 Inspection maintenance ...

Page 42: ...accordance with the disposal regu lations environmental protection laws 18 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Returned goods can be processed only when this note is completed If no return delivery note is included with the product GEMÜ cannot process credit...

Page 43: ... The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national au thorities relevant information on the partly completed machinery This transmission takes place Electronically Authorised documentation officer GEMÜ Gebr Müller Apparatebau GmbH Co KG Fritz Müller Straße 6 8 74653 Ingelfingen Germany This does not affect the industrial prope...

Page 44: ...ermany declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEMÜ 567 Technical standards used Interference resistance DIN EN 61326 1 industrial processes Interference emission DIN EN 61800 3 2018 10 26 Joachim Brien Head of Technical Department www gemu group com 44 45 GEMÜ 567 servoDrive 20 Declaration of conformity...

Page 45: ...GEMÜ Gebr Müller Apparatebau GmbH Co KG Fritz Müller Straße 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 11 2020 88600425 88600425 ...

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