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GEM 549 eSyDrive, Operating Instructions Manual

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GEM 549 eSyDrive Operating Instructions Manual Download Page 14

Control valve:

Standard regulating cone (ANSI)

DN

Kv values

Operating

pressure

Actuator

version

linear

equal

percentage

15

2.7

32.0

0A

RS961

RS971

20

6.3

20.0

0A

RS962

RS972

25

13.3

12.0

0A

RS963

RS973

13.3

32.0

1A

RS964

RS974

40

35.6

12.0

1A

RS965

RS975

35.6

20.0

2 A

RS945

RS955

50

50.0

8.0

1A

RS966

RS976

58.0

20.0

2 A

RS946

RS956

65

60.0

5.0

1A

-

RS977

60.0

15.0

2 A

-

RS957

80

80.0

4.0

1A

-

RS978

80.0

6.0

2 A

-

RS958

Kv values in m³/h

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GEMÜ 549 eSyDrive

6 Technical data

Summary of Contents for 549 eSyDrive

Page 1: ...GEM 549 eSyDrive Motorized angle seat globe valve Operating instructions EN further information webcode GW 549...

Page 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 25 08 2022 www gemu group com 2 47 GEM 549 e...

Page 3: ...settings 38 13 2 Connecting the network 38 13 3 Resetting the network settings 38 14 Commissioning 38 14 1 Commissioning on the device 38 14 2 Commissioning via the eSy Web web inter face 38 14 3 Com...

Page 4: ...notes are always marked with a signal word and sometimes also with a symbol for the specific danger The following signal words and danger levels are used DANGER Imminent danger Non observance can caus...

Page 5: ...e responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe the safety regulations for the media used During operation 9 Keep this document available at the...

Page 6: ...0 INIT CLOSE but ton Moves actuator to the closed position Starting initialisation 3 3 LED displays 3 3 1 On site status LEDs LED MODE LED PWR Fig 2 Position of the status LEDs The user checks the fol...

Page 7: ...49 eSyDrive is a motorized 2 2 way angle seat globe valve with a hollow shaft electric actuator The eSyDrive hollow shaft actuator can be operated as On Off or with integ rated positioner or process c...

Page 8: ...any The operating pressure stated on the product label applies to a media temperature of 20 C The product can be used up to the maximum stated media temperature You can find the pressure temperature c...

Page 9: ...DIN 32676 series B face to face dimension FTF EN 558 series 1 82 4 Connection type Code Clamp DIN 32676 series A face to face dimension FTF EN 558 series 1 86 Clamp ASME BPE face to face dimension FT...

Page 10: ...37 1 4408 investment casting 6 Seat seal 5 PTFE 7 Voltage frequency C1 24 V DC 8 Control module L0 OPEN CLOSE positioner and process controller 9 Regulating cone RS916 60 m h mod EQ 10 Actuator versio...

Page 11: ...version 1A Actuator version 2A 10 0 25 15 0 25 20 0 20 0 25 25 0 12 0 25 32 0 20 40 0 12 0 25 50 0 8 0 16 65 0 5 0 10 80 0 4 0 6 Pressures in bar All pressures are gauge pressures For max operating p...

Page 12: ...Threaded socket NPT end to end dimension ETE DIN 3202 4 series M8 Code 9 Threaded spigot DIN ISO 228 Code 10 Flange EN 1092 PN 25 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic seri...

Page 13: ...configurations e g other connections or body materials may differ Kv values in m h Control valve Standard regulating cone DIN DN Kv values Operating pressure Actuator version linear equal percentage 1...

Page 14: ...20 6 3 20 0 0A RS962 RS972 25 13 3 12 0 0A RS963 RS973 13 3 32 0 1A RS964 RS974 40 35 6 12 0 1A RS965 RS975 35 6 20 0 2 A RS945 RS955 50 50 0 8 0 1A RS966 RS976 58 0 20 0 2 A RS946 RS956 65 60 0 5 0 1...

Page 15: ...25 0 0A RF212 RF412 6 302 25 0 0A RG213 RG413 25 2 50 25 0 0A RE212 RE412 4 00 25 0 0A RF213 RF413 6 30 25 0 0A RG214 RG414 10 02 18 0 0A RH213 RH413 32 4 00 25 0 0A RF214 RF414 6 30 25 0 0A RG215 RG4...

Page 16: ...l envir onments 6 5 Mechanical data Protection class IP 65 acc to EN 60529 Actuating speed Actuator version 0A adjustable max 6 mm s Actuator version 1A adjustable max 6 mm s Actuator version 2A adjus...

Page 17: ...everse battery protec tion Yes 6 7 1 Analogue input signals 6 7 1 1 Set value Input signal 0 4 20 mA 0 10 V DC selectable using software Input type passive Input resistance 250 Accuracy linearity 0 3...

Page 18: ...Resolution 10 bit Overload proof Yes up to 24 V DC Short circuit proof Yes 6 7 4 Digital output signals 6 7 4 1 Switching outputs 1 and 2 Design 2x make contact potential free Switching voltage max 4...

Page 19: ...rowser Subnet screen 255 255 252 0 alterable via web browser Port 502 Supported function codes Code Dezimal Code Hex Function 3 0x03 Read Holding Registers 4 0x04 Read Input Registers 6 0x06 Write Sin...

Page 20: ...cket and or appropriate mating connector is included for X1 X3 and X4 The appropriate cable socket and or appropriate mating connector is not included for X2 NOTICE Damage to unused plugs due to penet...

Page 21: ...al input 3 Pin 7 Digital input 1 Pin 8 Digital input 2 7 4 Connection X4 1 4 3 2 4 pin M12 built in socket A coded Pin Signal name Pin 1 UV 24 V DC actual value supply Pin 2 n c Pin 3 GND actual value...

Page 22: ...Analogue output Analogue input Default setting 4 20 mA Default setting 4 20 mA Adjustable 0 20 mA 0 10 V Adjustable 0 20 mA 0 10 V 24 V DC maximum 0 1 A 24 V DC 24 V DC 24 V DC Sensor for process con...

Page 23: ...287 0 242 0 15 36 M 34x1 5 290 0 245 0 20 41 M 40x1 5 300 0 255 0 341 0 299 0 25 46 M 45x1 5 300 0 255 0 341 0 299 0 32 55 M 52x1 5 349 0 307 0 402 0 368 0 40 60 M 60x2 0 354 0 312 0 407 0 373 0 50 7...

Page 24: ...SW1 R Actuator version 0A Actuator version 1A Actuator version 2A CT CT CT 15 36 G 293 0 20 41 G 296 0 353 0 25 46 G 1 300 0 357 0 32 55 G 1 360 0 429 0 40 60 G 1 365 0 434 0 50 75 G 2 372 0 441 0 Dim...

Page 25: ...ions B 3 B B 1 B2 A 1 Actuator version A1 B B1 B2 B3 0A 45 0 68 0 126 0 160 0 193 0 1A 86 0 82 0 132 0 172 0 252 0 2A 121 0 129 0 157 0 224 0 304 0 Dimensions in mm GEM 549 eSyDrive www gemu group com...

Page 26: ...ASME SMS Code 37 59 65 investment casting material Code 34 2 DN NPS d L LB s Connection type Connection type 37 59 65 37 59 65 15 1 2 12 70 21 3 105 0 35 5 1 65 2 77 20 3 4 19 05 26 7 120 0 39 0 1 65...

Page 27: ...5 2 70 0 76 1 73 0 290 0 96 0 2 0 2 0 3 05 80 3 85 0 88 9 88 9 310 0 95 0 2 0 2 3 3 05 Connection type spigot ASME SMS code 37 59 1 investment casting material code 37 2 DN NPS d L LB s Connection typ...

Page 28: ...33 7 125 0 39 5 1 5 1 65 2 0 32 1 35 0 42 4 155 0 48 0 1 5 2 0 40 1 41 0 38 10 48 3 160 0 47 0 1 5 1 65 2 0 50 2 53 0 50 80 60 3 180 0 48 0 1 5 1 65 2 0 65 2 70 0 63 50 76 1 290 0 96 0 2 0 1 65 2 0 80...

Page 29: ...LB R SW2 t Connection type Connection type 3C 3D 3C 3D 15 1 2 65 0 16 5 Rc 1 2 1 2 NPT 27 15 0 13 6 20 3 4 75 0 17 5 Rc 3 4 3 4 NPT 32 16 3 14 1 25 1 90 0 24 0 Rc 1 1 NPT 41 19 1 17 0 32 1 110 0 33 0...

Page 30: ...PT 15 0 13 6 20 3 4 37 5 35 0 32 G 3 4 3 4 NPT 16 3 14 1 25 1 41 0 41 0 41 G 1 1 NPT 19 1 17 0 32 1 48 0 50 0 50 G 1 1 NPT 21 4 17 5 40 1 55 0 50 0 55 G 1 1 NPT 21 4 17 3 50 2 62 0 60 0 70 G 2 2 NPT 2...

Page 31: ...4 12 0 20 3 4 110 0 30 0 G 1 15 0 25 1 118 0 30 0 G 1 15 0 32 1 130 0 38 0 G 1 13 0 40 1 140 0 35 0 G 1 13 0 50 2 175 0 50 0 G 2 15 0 65 2 216 0 52 0 G 3 15 0 80 3 254 0 64 0 G 3 18 0 Dimensions in m...

Page 32: ...25 1 115 0 160 0 85 0 14 0 44 0 4 32 1 140 0 180 0 100 0 18 0 51 0 4 40 1 150 0 200 0 110 0 18 0 52 0 4 50 2 165 0 230 0 125 0 18 0 50 0 4 Dimensions in mm n number of bolts 1 Connection type Code 10...

Page 33: ...2 0 4 20 3 4 105 0 98 6 280 0 75 0 69 8 14 0 15 7 78 0 4 25 1 115 0 108 0 280 0 85 0 79 2 14 0 15 7 77 0 4 32 1 140 0 117 3 310 0 100 0 88 9 18 0 15 7 89 0 4 40 1 150 0 127 0 320 0 110 0 98 6 18 0 15...

Page 34: ...5 114 3 160 0 160 0 160 0 33 0 56 0 56 0 56 0 32 1 38 4 32 0 64 0 50 5 180 0 180 0 62 0 62 0 40 1 34 80 44 3 38 0 34 80 50 5 64 0 50 5 50 5 139 7 200 0 200 0 200 0 37 0 67 0 67 0 67 0 50 2 47 50 56 3...

Page 35: ...05 180 0 62 0 40 1 44 3 38 0 34 80 64 0 50 5 50 5 200 0 67 0 50 2 56 3 50 0 47 50 77 5 64 0 64 0 230 0 73 0 65 2 72 1 66 0 60 20 91 0 91 0 77 5 290 0 120 0 80 3 84 3 81 0 72 90 106 0 106 0 91 0 310 0...

Page 36: ...uct Risk of slipping off Choose the installation location so that the product can not be used as a foothold Do not use the product as a step or a foothold NOTICE Suitability of the product The product...

Page 37: ...igots NOTICE Thread sealant The thread sealant is not included in the scope of deliv ery Only use appropriate thread sealant 1 Keep thread sealant ready 2 Carry out preparations for installation see c...

Page 38: ...reference GND connection X3 pin 4 Initialization of the actuator begins 2 Green and orange LEDs flash alternately Initialization is completed Commissioning is completed 15 Operation 15 1 Operation on...

Page 39: ...verride Groove for actuator 5 Turn housing cover 3 anticlockwise The product opens 6 Turn housing cover 3 clockwise The product closes 7 Pull manual override off the starting point 8 Ensure correct po...

Page 40: ...in order to prevent leakage and damage The product also must be disassembled and checked for wear in the corresponding intervals 1 Have servicing and maintenance work performed by trained personnel 2...

Page 41: ...and valve body Risk of damage to the actuator and valve body For control valves with a reduced valve seat make sure that the combination of actuator and valve body is correct Compare the product labe...

Page 42: ...connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product is leaking between actuator and valve body Bolting between valve body and actuator loose Tighten bolting be...

Page 43: ...protection laws 20 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Re...

Page 44: ...2 4 3 3 4 4 1 4 4 2 5 2 5 3 5 4 6 1 1 6 3 1 6 4 3 We also declare that the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised...

Page 45: ...Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H1 Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The...

Page 46: ...declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 549 Technical standards used Interference resistance DIN EN 6...

Page 47: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 08 2022 88614476...

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