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User’s & Technical Manual –

 

ANALOG LIQUID LEVEL SENSOR ALLS6000 

GELEC

  

Industrial Electronics

 

                                                                                                                                                                       PAGE

 

5

 

2.

 

MANUFACTURER

S WARRANTY, GENERAL TERMS AND CONDITIONS 

 
Thank you for purchasing our product.  
 
Our  products  have  been  manufactured  with  the  latest  technology,  the  highest  quality 
components  and  have  gone  through  rigorous  quality  control  tests  at  the  factory,  before 
shipment. Make sure that the part number and type indicated in the identification label and 
pack correspond to the part number or type of your order. After receiving, inspect the unit 
to ensure that no damage have been caused during transportation.  
 

GELEC  and  GELEC’s  authorized  distributors  warrant  to  the  original  purchaser  that  the 

product  shall  be  free  from  defect  in  material  and/or  workmanship.  The  warranty  period 
begins on the purchase date (proof of purchase by invoice or delivery note) and is valid for 
one (1) year. The guarantee period begins on the sales date (proof of purchase by invoice 
or delivery note) and is valid for 1 year. 
 
In  the  event  of  malfunction  during  the  warranty  period  attributable  directly  to  faulty 
material  and/or  faulty  construction  and  functional  defects,  GELEC  and  authorized 
distributors will, at their option, either repair or replace the faulty product with the same or 
similar model.  
 
GELEC and authorized distributors shall have no obligation under this warranty, however, in 
the following cases: 
 

 

Any  defect  caused  by  freight  damage,  accident,  disaster,  faulty  maintenance  or 

improper handling. 

 

Any defect caused by modification, alteration, abuse, misuse or incorrect installation. 

 

Any defect of the product caused by improper repair by third party other than GELEC 

and GELEC's authorized distributors. 

 

Any  incompatibility  of  the  products  with  subsequent  technical  innovations  or 

regulations. 

 

Any defect of the product caused by external equipment. 

 

Any  defect  of  the  product  on  which  the  original  manufacturer’s 

labeling  has  been 

altered or removed. 

 
In case of complaint please contact our company or send the unit un-dismantled to your 
local dealer. Any necessary replacement parts and necessary repair work are totally covered 
free of charge. 
 
All  products  are  designed  and  produced  by  the  manufacturer  GELEC  Co.  Ltd  to  be  in 
compliance  with  the  EU  norms  applying  to  them.  GELEC  is  not  responsible  for  direct  or 
indirect damages or malfunction caused by improper use or installation of the ALLS6000. 

Summary of Contents for ALLS6000

Page 1: ...ANALOG LIQUID LEVEL SENSOR ALLS6000 INDUSTRIAL ELECTRONICS...

Page 2: ...User s Technical Manual ANALOG LIQUID LEVEL SENSOR ALLS6000 GELEC Industrial Electronics PAGE 2...

Page 3: ...UID LEVEL SENSOR ALLS6000 7 5 GENERAL DESCRIPTION 8 6 ALLS6000 VERSIONS AND OPTIONAL PARTS 9 7 CONTROL UNIT ALLS6000 11 8 PNEUMATIC SECTION 11 9 ELECTRICAL SECTION 14 10 OPERATING PHILOSOPHY LEVEL DES...

Page 4: ...lectric shock or other damage Do not touch the plug and the connectors with wet hands Disconnect the ALLS6000 before cleaning it to avoid the risk of electric shock Attempting to use a malfunctioning...

Page 5: ...ial and or faulty construction and functional defects GELEC and authorized distributors will at their option either repair or replace the faulty product with the same or similar model GELEC and author...

Page 6: ...tes that this should not be treated as household waste when you wish to dispose it It should be handed over to an applicable collection point for the recycling of electrical and electronic equipment B...

Page 7: ...not touch any part of the ALLS6000 the manual does not cover Keep the manual for immediate reference It should help in solving any operational questions you may have No part of this manual may be quo...

Page 8: ...to voltage Afterwards several electronic circuits and a microcontroller process this signal and depending on user adjustments a digital command is taken when the liquid in the tank reaches the selecte...

Page 9: ...50 of the Target Level programmable between 1cm and 100cm Built in air flow regulator Air pipe connectors 4 6 mm ALLS6000 Sx CUSTOMIZED VERSION The device can be customised to your application with t...

Page 10: ...4 6mm Connectors Air Pipe Nylon air pipe 4 6 mm inner outer Deflation Tube 12mm outer diameter and 120cm length deflation tube divided in two pieces with connection fig 3 fig 4 fig 5 fig 6 fig 7 2 5...

Page 11: ...mall quantity of air is provided to the tube via air pipes and deflates into the liquid in a form of bubbles The deflation tube must have a 60o V cut at the bottom for proper air deflation and a pipe...

Page 12: ...ipes are suitable for these connectors Maintain the air purity in an acceptable level Dusty and polluted air makes the pipes dirty and high level of humidity or oil will damage the sensor The P is the...

Page 13: ...se span and offset bias equalized with the Atmospheric pressure A silicone gel isolates the die surface and wire bonds from the environment while allowing the pressure signal to be transmitted to the...

Page 14: ...AL OUTPUT Terminals 1 N C 2 COM 3 N O This output terminals 1 2 3 works as a potential contact of a relay These contacts allow the operation of the device that fills drains the tank The DPDT relay con...

Page 15: ...Level HL Therefore the value that the arrow is pointing is the desirable TL but as a percentage of the HL and not as an absolute value The potentiometer s use during the level calibration process is d...

Page 16: ...ion process it is essential for the DL also to be modified to the desirable level Working region It is the desirable region which the liquid level fluctuates either in FILLING or DRAINING mode The wor...

Page 17: ...erential level you have to calibrate Calculate the differential coefficient k between your desirable TL and DL which are the two limits of your working region as below k 100 TL DL TL 1 And then use k...

Page 18: ...d has the below preselected values and parameters Liquid Soft Water High level HL 100 cm Differential level DL 50 of TL Low level LL 1cm 0 1cm offset NOTES The device measures the hydrostatic pressure...

Page 19: ...ing mode with the pre existed values HL High Level Calibration Fill the tank up to the highest desirable level fig 15 Press and hold the button until the led starts flashing Turn the potentiometer unt...

Page 20: ...the calibration process without changing the other two level values 12 FILLING DRAINING OPERATING MODES ALLS600 has two programmable operating modes for liquid level control FILLING MODE and DRAINING...

Page 21: ...level reaches the DL fig 21 fig 20 fig 21 OPERATING MODE SELECTION F D You can see the mode that the ALLS6000 unit operates by the flashing colour of the LED just after the device power supply Accord...

Page 22: ...to the cabinet may result to fire electric shock or equipment damage Do not block the ventilated slots above and below the unit If a small object or liquid falls spills into the ALLS6000 cabinet unplu...

Page 23: ...to be inserted and connected properly Insert and screw only one wire in each terminal in order to be in compliance with VDE norms The cable may be rigid solid from 0 2mm2 up to 4 0mm2 or flexible str...

Page 24: ...User s Technical Manual ANALOG LIQUID LEVEL SENSOR ALLS6000 GELEC Industrial Electronics PAGE 24 15 AIR CIRCUIT DIAGRAM 16 DIMENSIONS fig 25...

Page 25: ...EMPERATURE HYSTERESIS 0 5 VFSS full scale span TEMPERATURE EFFECT ON FSS 2 0 2 0 VFSS full scale span OPTIONAL ANALOG OUTPUT RLOAD 450K PWM 0 5V RLOAD 1M LL HL PWM 0 4 5V RLOAD 450K LL HL DIGITAL OUTP...

Page 26: ...IONS 2 ends 4 6mm Air pipe connectors AIR CONNECTOR TYPE Manually operated AIR PIPE COMPATIBILITY Polyurethane or nylon air pipes HOUSING BOX Semi crystalline thermoplastic polyamide pa 6 6 case INFLA...

Page 27: ...E ALLS6000 OPTIONS AND VERSIONS This Declaration covers all options and versions of this product Complies with the requirements of the European Directives 89 336 EC 92 31 EEC 73 23 EC 93 68 EEC And th...

Page 28: ...ical Manual ANALOG LIQUID LEVEL SENSOR ALLS6000 GELEC Industrial Electronics PAGE 28 INDUSTRIAL ELECTRONICS 4 Kikladon Str Maroussi Athens Greece GR 15125 Telephone 30 210 6144074 Fax 30 210 6144074 i...

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