
918070/FP0811
4-5
Printed in U.S.A.
MAINTENANCE SCHEDULE
The following service schedule is a recommended. Maintenance work must be done at regular intervals. Failure to
perform scheduled maintenance work will result in excessive wear and early machine failures. The following ser-
vice schedule is a recommended.
Check, Clean and Inspect
Service Activity
Daily
Every 50
Hours
Every 250
Hours
Every 500
Hours
Every
1000
Hours
Customer
Dealer
Engine oil level
x
x
Engine coolant level
x
x
Hydraulic oil level
x
x
Inspect engine/hydraulic oil radiator
and air conditioning condenser for dirt/
debris; clean if necessary
x
x
Inspect cooling system, heating and
hoses for leaks and pressure (visual
check)
x
x
Inspect air filter for damage
x
x
Inspect water separator pre-filter; drain
water
x
x
Check V-belt condition and tension
x
x
Check exhaust system for damage
x
x
Gearbox oil level
x
x
Check battery electrolyte; fill with dis-
tilled water if necessary
x
x
Clean battery
x
x
Replace cab air filter for heating and air
conditioning
x
x
Empty diesel fuel tank
a
x
x
Clean water separator
x
x
Inspect alternator, starter and electrical
connections, bearing play and function
x
x
Preheating system and electrical con-
nections
x
x
Check engine valve clearance; set if
necessary
x
x
Fuel injection pump, injection and pres-
sure, injection nozzles and valves
x
x
Inspect pilot control valve filter/restric-
tor; clean/replace if necessary
x
Clean drain holes in cab/canopy
x
x
a. After emptying the tank, water must be removed and air must be purged from the fuel system before use. See “Fuel
Shut-off Valve and Water Separator” on page 4-13 and “Purging Air from the Fuel System” on page 4-13.
Summary of Contents for 503Z
Page 6: ...Printed in U S A iv 918070 FP0811 NOTES ...
Page 28: ...Printed in U S A 1 22 918070 FP0811 INTENTIONALLY BLANK To be removed as dealer s file copy ...
Page 90: ...Printed in U S A 3 44 918070 FP0811 NOTES ...
Page 94: ...Printed in U S A 4 4 918070 FP0811 Maintenance Label ...