gefran AD Quick Start Up Manual, Specification And Installation Download Page 128

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128

ADV200 WA • Quick start up guide - Specification and installation

10.4 Braking resistor (optional)

Recommended resistors for use with internal braking unit (except ADV200 WA-DC

models):

Sizes

List and technical data of standard external resistors

Resistor type

Code

Max Overload

energy,

1”- duty-cycle

10%

(kJ)

Max Overload

energy,

30”- duty-cycle

25%

(kJ)

Braking
resistor
nominal

power

nbr

(W)

Resistance

value

(

Ω

)

Enclosure

1015

RF 220 T 100R

S8T0CE

1.5

220

100

IP44

1022

RF 220 T 100R

S8T0CE

1.5

220

100

IP44

1030

RF 300 DT 100R

S8T0CB

2.5

300

100

IP44

1040

RF 300 DT 100R

S8T0CB

2.5

300

100

IP44

1055

RFPD 750 DT 100R

S8SY4

7.5

750

100

IP44

2075

RFPD 750 DT 68R

S8T0CD

7.5

750

IP44

2110

RFPD 900 DT 68R

S8SY5

900

IP44

2150

RFPD 1100 DT 40R

S8SY6

1100

IP44

3185

RFPR 1900 D 28R

S8SZ5

1900

IP44

3220

BRT4K0-15R4

S8T00G

150

4000

15.4

IP20

3300

BRT4K0-15R4

S8T00G

150

4000

15.4

IP20

4370

BRT4K0-11R6

S8T00H

150

4000

11.6

IP20

4450

BRT4K0-11R6

S8T00H

150

4000

11.6

IP20

4550

BRT8K0-7R7

S8T00I

150

8000

7.7

IP20

5750

BRT8K0-7R7

S8T00I

150

8000

7.7

IP20

≥ 5900 and

ADV200 WA-

...-DC

External braking unit (BUy series, optional)

Braking resistors may be subject to unexpected overloads due to faults.

Resistors MUST be protected using thermal cutouts. These devices must not interrupt the

circuit in which the resistor is inserted but their auxiliary contact must cut off the power

supply to the power section of the drive. If the resistor requires a protection contact, this

must be used together with that of the thermal cutout.

A la suite de pannes, les résistances de freinage peuvent être sujettes à des surcharges impré-

vues. La protection des résistances au moyen de dispositifs de protection thermique est absolu-

ment capitale. Ces dispositifs ne doivent pas interrompre le circuit qui abrite la résistance, mais

leur contact auxiliaire doit couper l’alimentation du côté puissance du drive. Si la résistance

prévoit un contact de protection, ce dernier doit être utilisé conjointement à celui du dispositif de

protection thermique.

Note !

Resistors dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09).

Warning!

Summary of Contents for AD

Page 1: ... Quick start up guide Specification and installation SIEIDrive Field oriented vector AC Drive for syncronous asyncronous motors ADV200 WA ADV200 WA DC ...

Page 2: ...plate of the drive or can be checked with the Firmware ver rel PAR 490 parameter menu 2 5 General information Note In industry the terms Inverter Regulator and Drive are sometimes interchanged In this document the term Drive will be used Before using the product read the safety instruction section carefully Keep the manual in a safe place and available to engineering and installation personnel dur...

Page 3: ...e L1 35 5 1 8 Motor connection 36 5 1 9 Braking unit connection optional 37 5 1 10 Parallel connection on the AC Input and DC Intermediate Circuit side of several inverters 38 5 1 11 Parallel DC connection 39 5 1 12 Connection of fans 40 5 2 Regulation section 42 5 2 1 Removing the terminal cover 42 5 2 2 Cable Cross Section 42 5 2 3 Regulation section connection 42 5 2 4 Switches jumpers and LED ...

Page 4: ...ting 87 8 1 Alarms 87 8 2 Messages 91 9 Specification 96 9 1 Environmental Conditions 96 9 2 Standards 96 9 3 Accuracy Asyncronous 96 9 3 1 Current control 96 9 3 2 Speed control 96 9 3 3 Speed control limits 96 9 3 4 Torque control 97 9 3 5 Overload 97 9 4 DC circuit 97 9 5 Input electrical data 98 9 5 1 AC power supply 98 9 5 2 DC power supply 99 9 6 Output electrical data 100 9 6 1 Output curre...

Page 5: ...ions 130 Appendix 1 Parallel connection 500 1200kW sizes 131 A 1 1 Introduction 131 A 1 2 MS SL interface cable wiring sizes 400 800 kW 133 A 1 2 MS SL interface cable wiring sizes 900 1000 kW 134 A 1 4 Jumpers and Switches 135 A 1 5 LEDs 135 A 1 6 Scheda EXP SFTy ADV 137 Appendix 2 Miscellaneous 138 A 2 1 DC link capacity 138 ...

Page 6: ...t la condition d exploitation Ces consignes doivent êtrerigoureusement respectées pour optimiser ces applications Note Indicates an essential or important procedure condition or statement Indique un mode d utilisation de procédure et de condition d exploitation essentiels ou importants Qualified personnel For the purpose of this Instruction Manual a Qualified person is someone who is skilled to th...

Page 7: ...your personal safety and will also help prolong the service life of your electrical drive and the plant you connect to it Lire attentivement les informations en matière de sécurité personnelle et visant par ailleurs à prolonger la durée de vie utile du drive tout comme de l installation à laquelle il est relié 1 3 General warnings This equipment contains dangerous voltages and controls potentially...

Page 8: ...d attente avant de pouvoir travailler sur les bornes ou bien àl intérieur de l appareil est indiqué dans la section 9 7 Electrical Shock and Burn Hazard When using instruments such as oscilloscopes to work on live equipment the oscil loscope s chassis should be grounded and a differential probe input should be used Care should be used in the selection of probes and leads and in the adjustment of t...

Page 9: ...par 10 1 Optional external fuses page 117 Environmental condition The drive has to be considered Open type equipment Max surrounding air temperature equal to 40 C Pollution degree 2 Wiring of the input and output power terminals Use UL listed cables rated at 75 C and round crimping terminals Crimp terminals with tool recommended by terminal manufacturer Field wiring terminals shall be used with th...

Page 10: ...from 9 May 2013 The drive is not provided with the internal motor overload protection software function as required under UL 508c as from 9 May 2013 The drive is designed for use with motors with integrated thermal overload protec tion The integrated thermal overload protection signal must be connected to the equip ment starting from a contact on the digital input connector terminal pins 4 and 10 ...

Page 11: ...system solutions ADV200 WA has been engineered to make installation easy for any operator both in existing systems and in specific machine solutions always offering a real reduction of required space in the cabinet and the best manageability Integrated Quality ADV200 WA integrates the fundamental devices for an absolute quality level such as the DC choke that ensures maximum reliability in any con...

Page 12: ...rd is integrated as standard in the master inverter of 500 to 1200 kW parallel versions Serial Line Integrated standard RS485 serial line with Modbus RTU protocol for peer to peer or multidrop connections with OPT RS485 ADV card Back Up Supply ADV200 WA can be supplied through an external 24Vdc supply in order to be kept ac tive in case of mains input loss ensuring in this situation the operation ...

Page 13: ...0 55 0 kW 750 75 0 kW 900 90 0 kW 1100 110 0 kW 1320 132 0 kW 1600 160 0 kW 2000 200 0 kW 2500 250 0 kW 3150 315 0 kW 3550 355 0 kW 4000 400 0 kW Mechanical drive sizes 1 size 1 2 size 2 3 size 3 4 size 4 5 size 5 6 size 6 7 size 7 Drive ADV200 WA series Identification Nameplate Type ADV200 WA 1055 KBX 4 S N 07012345 Inp 400Vac 15 500Vac 5 50 60Hz 3Ph 11 1A 400Vac 10A 480Vac Out 0 480Vac 500Hz 3Ph...

Page 14: ...V200 WA 73550 KXX 4 MS 07 SI S9O27WMC ADV200 WA 73550 KXX 4 MS 07 DC SI S9O27WS ADV200 WA 73550 XXX 4 SL S9O27WSC ADV200 WA 73550 KXX 4 SL DC 800kW S9O28WM ADV200 WA 74000 KXX 4 MS 08 SI S9O28WMC ADV200 WA 74000 KXX 4 MS 08 DC SI S9O28WS ADV200 WA 74000 XXX 4 SL S9O28WSC ADV200 WA 74000 KXX 4 SL DC 1000kW S9O27WM1 ADV200 WA 73550 KXX 4 MS 10 SI S9O27WM2 ADV200 WA 73550 KXX 4 MS 10 DC SI S9O27WS AD...

Page 15: ...nt d en effectuer le branchement Avant la mise en service des appareils ayant été stockés pendant long temps il faut alimenter variateurs à vide pen dant deux heures pour régénérer les condensateurs appliquer une tension d alimentation sans actionner le variateur 3 1 General A high degree of care is taken in packing the ADV Drives and preparing them for delivery They should only be transported wit...

Page 16: ...re may occur for a short time occasionally if the device is not in operation class 2K3 as per EN50178 Air pressure storage kPa 86 to 106 class 1K4 as per EN50178 transport kPa 70 to 106 class 2K3 as per EN50178 3 Greatest relative air humidity occurs with the temperature 40 C 104 F or if the temperature of the device is brought suddenly from 25 30 C 13 86 F 4 Greatest absolute air humidity if the ...

Page 17: ...épassée Be sure to remove the desicant dryer packet s when unpacking the Drive If not removed these packets may become lodged in the fan or air passages and cause the Drive to overheat Lors du déballage du drive retirer le sachet déshydraté Si celui ci n est pas retiré il em pêche la ventilation et provoque une surchauffe du drive Protect the device from impermissible environmental conditions temp...

Page 18: ... Wall mounting A 126 2 4 97 364 4 14 33 320 12 6 82 3 23 B No 4 screw 5MA 156 2 6 15 392 15 43 440 17 32 135 5 31 187 6 7 4 557 21 93 517 20 35 110 4 33 Taglia 4 Size 4 220 8 66 612 24 09 595 23 43 A B No 4 screw 6MA 268 10 55 682 26 85 267 10 51 Fissaggio a muro Wall mounting No 5 screw 6MA Taglia 6 Size 6 Taglia 5 Size 5 B A B A No 4 screw 6MA 422 16 61 350 13 78 175 6 89 836 32 91 175 6 89 853 ...

Page 19: ...5 23 43 A B No 4 screw 6MA 268 10 55 616 24 25 267 10 51 ADV200 DC Taglia 5 Size 5 B A No 4 screw 6MA 311 12 24 190 7 48 730 4 28 76 748 29 45 265 10 43 Fissaggio a muro Wall mounting No 5 screw 6MA ADV200 DC Taglia 61320 Size 61320 B 421 16 57 350 13 78 175 6 89 836 32 91 853 33 58 B A A 350 13 78 175 6 89 275 10 83 275 10 83 421 16 57 888 34 96 No 5 screw 6MA 924 5 36 4 836 32 91 865 5 34 07 ADV...

Page 20: ... Ø 13 0 51 19 0 75 6 5 0 26 12 5 0 49 12 0 47 Taglie 1 2 3 Sizes 1 2 3 Taglia 4 Size 4 B A Taglia 5 Size 5 B A 6 5 0 26 19 0 75 Ø 13 0 51 6 5 0 26 12 0 47 12 75 0 50 B A Taglia 6 Size 6 6 5 0 26 6 5 0 26 Ø 13 0 51 19 0 75 24 95 0 98 12 0 47 Recommended screws for fastening Size 1 ADV 1 Size 2 ADV 2 Size 3 ADV 3 4 x M5 x 12 mm screws Grover spring lock washer Flat washer Size 4 ADV 4 Size 5 ADV 5 4...

Page 21: ...7 00 355 6 140 A B 500 800 kW Protezione in policarbonato trasparente Protective trasparent policarbonate 1407 55 4 417 16 42 177 8 7 00 355 6 140 1264 49 76 1209 5 47 62 Fissaggio a muro Wall mounting A B 417 16 42 177 8 7 00 355 6 140 A B 1000 1200 kW 417 16 42 177 8 7 00 355 6 140 A B 1407 55 4 Protezione in policarbonato trasparente Protective trasparent policarbonate ...

Page 22: ...W ADV200 WA 73150 KXX 4 MS 06 SI ADV200 WA 73150 XXX 4 SL 710kW ADV200 WA 73550 KXX 4 MS 07 SI ADV200 WA 73550 XXX 4 SL 800kW ADV200 WA 74000 KXX 4 MS 08 SI ADV200 WA 74000 XXX 4 SL 1000kW ADV200 WA 73550 KXX 4 MS 10 SI ADV200 WA 73550 XXX 4 SL ADV200 WA 73550 XXX 4 SL 18 x M6 x 16 mm screws Grover spring lock washer Flat washer 1200kW ADV200 WA 74000 KXX 4 MS 12 SI ADV200 WA 74000 XXX 4 SL ADV200...

Page 23: ...enerated that may result in death or serious injury Le drive doit toujours être raccordé au système de mise à la terre Un mauvais raccorde ment du drive au système de mise à la terre peut se traduire par des conditions extrêmement dangereuses susceptibles d entraîner le décès ou de graves lésions corporelles Never open the device or covers while the AC Input power supply is switched on Minimum tim...

Page 24: ...pays concernés par exemple les normes VDR en Allemagne et des fournisseurs locaux d énergie électrique Functioning of the Drive without a ground connection is not permitted To avoid distur bances the armature of the motor must be grounded using a separate ground connec tor from those of other appliances Défense de faire fonctionner le drive sans qu il y ait eu raccordement de mise à la terre préa ...

Page 25: ...nes that are electrically symmetrical with respect to ground TN or TT network In case of supply with IT network the use of the ADV200 WA IT series is mandatory ADV200 WA IT does not include the use of an EMI filter with internal capacitors con nected to the ground The RFI emissions level are more relevant but in accordance with EN 61800 3 In case of limited emission levels requirements it is sugge...

Page 26: ... 0 23 BR1 BR2 27 14 BR1 BR2 10 5900 95 4 0 23 14 51100 95 4 0 23 14 61320 150 300 30 24 61600 240 500 40 40 Sizes Bars L1 L2 L3 C D U V W Recommended cable cross section Lock screw diameter Tightening torque min mm2 AWG kcmil mm Nm 72000 72500 2 x 100 2 x AWG 4 0 M10 50 73150 2 x 150 2 x kcmil 300 M10 50 73550 74000 2 x 185 2 x kcmil 350 M10 50 Sizes Connection on mechanical cabinet Cable Cross Se...

Page 27: ...2 x kcmil 350 M10 U V W M12 50 M10 75 M12 1200kW ADV200 WA 74000 KXX 4 MS 12 SI 2 x 185 2 x kcmil 350 M10 U V W M12 50 M10 75 M12 ADV200 WA 74000 XXX 4 SL 2 x 185 2 x kcmil 350 M10 U V W M12 50 M10 75 M12 ADV200 WA 74000 XXX 4 SL 2 x 185 2 x kcmil 350 M10 U V W M12 50 M10 75 M12 Sizes Connection Recommended cable cross section Lock screw diameter Recommended stripping Tightening torque min mm2 AWG...

Page 28: ... B D D Fasten the metallic support A for shielding of the power section in the two hous ings B and secure with the two screws washer provided C Fasten the shield of the cables to the omega sections D Sizes 6 For these sizes the metal support A is not provided Cable shielding must be provided by the installer ...

Page 29: ...nnect the return ground from the motors controlled by the drives directly to the ground connection on the associated inverter Separate the control cables from the power cables as much as possible using separate trunking if necessary at 90º to each other Whenever possible use screened leads for the connections to the control circuitry Ensure that the contactors in the cubicle are suppressed either ...

Page 30: ...C U V W R PRECHARGE B RAKING IGBT OPT ADV200 WA 3220 DC 61600 DC C D U V W CDC LINK 450 750 Vdc ADV200 WA 72000 74000 L1 L2 L3 C D U V W 500 800kW L1 L2 L3 C D U V W ADV MS L1 L2 L3 C D U V W LINE 380 500Vac 3ph Input fuse Input choke mandatory Input fuse Input choke mandatory ADV SL Output choke mandatory Output choke mandatory U V W To motor ...

Page 31: ...t choke mandatory ADV SL Output choke mandatory Output choke mandatory U V W To motor L1 L2 L3 C D U V W Input fuse Input choke mandatory ADV SL Output choke mandatory 1000 1200kW ADV200 WA DC C D U V W ADV MS 4 DC C D U V W Input fuse Input fuse ADV SL 4 DC Output choke mandatory Output choke mandatory U V W To motor C D U V W Input fuse ADV SL 4 DC Output choke mandatory 450 750 Vdc Terminals BR...

Page 32: ...e on request 5 1 5 Internal EMC filter ADV200 WA series inverters are equipped with an internal EMI except ADV200 WA DC models filter able to guarantee the performance levels required by EN 61800 3 standard according to 2nd environment category C3 with a maximum of 20 meters of shielded motor cable up to 50 metres for size 5 and above ...

Page 33: ...3 5 1 6 Power line connection ADV200 WA 1015 61600 L1 L2 L3 BR1BR2 C D U V W K1M L1 L2 L3 F1 400 V 460 50 60 Hz AC 3ph VAC ADV200 WA 3220 DC 61600 DC C D K1M F1 DC 450 750 VDC ADV200 WA 72000 74000 C D L1 L2 L3 U V W K1M L1 L2 L3 F1 400 V 460 50 60 Hz AC 3ph VAC L1 ...

Page 34: ...pecification and installation ADV200 WA 72000 DC ADV200 WA 74000 DC C D U V W K1M F1 DC 450 750 VDC 500 800 kW C D L1 L2 L3 U V W F1 400 V 460 50 60 Hz AC 3ph VAC L1 Mandatory C D L1 L2 L3 U V W K1M L1 L2 L3 F1 ADV MS ADV SL L1 Mandatory ...

Page 35: ...0 800 kW ADV200 WA DC C D U V W C D U V W ADV MS 4 DC ADV SL 4 DC 450 750 VDC K1M F1 F1 1000 1200 kW C D L1 L2 L3 U V W F1 400 V 500 50 60 Hz AC 3ph VAC L1 Mandatory C D L1 L2 L3 U V W K1M L1 L2 L3 F1 ADV MS ADV SL L1 Mandatory C D L1 L2 L3 U V W F1 ADV SL L1 Mandatory ...

Page 36: ...up to size ADV200 WA 3300 optional in sizes ADV200 WA 4370 5750 larger sizes are not used Recommended combination F1 fuses see paragraph 10 1 Optional external fuses page 117 5 1 7 Input mains choke L1 Sizes ADV200 WA 1015 61600 Integrated on DC link Sizes ADV200 WA 72000 and above external choke mandatory for the rec ommended combination see chapter 10 2 1 Optional input chokes L1 page 120 Sizes ...

Page 37: ... L2 and L3 are not present in DC versions ADV200 WA 72000 74000 L1 L2 L3 U V W M 3 ph Note terminals L1 L2 and L3 are not present in DC versions 500 800 kW L1 L2 L3 U V W M 3 ph L1 L2 L3 U V W ADV MS ADV SL Output choke or current sharing choke mandatory Output choke or current sharing choke mandatory Note terminals L1 L2 and L3 are not present in DC versions ...

Page 38: ...onal L1 L2 L3 BR1BR2 C D U V W Braking resistor Note ADV200 WA 4 Terminals BR1 BR2 are standard up to size ADV200 WA 3300 optional in sizes ADV200 WA 4370 5750 larger sizes are not used From size ADV200 WA 5900 an optional external BUy braking unit can be used and connected to terminals C and D Refer to the BUy handbook for further information Recommended combination braking resistors see paragrap...

Page 39: ...erters used have to be all the same size The mains power supply has to be simultaneous for all inverters i e a single switch line contactor has to be used Such connection is suitable for a maximum of 6 inverters If necessary dissipate braking energy a single internal braking unit with external resistor has to be used or one or several external braking unit Fast fuses F12 F62 have to be fitted on t...

Page 40: ...ter regenerative converters may not supply the DC power supply to ADV200 WA 1015 ADV200 WA 61600 drives Regenerative converters may supply the DC power supply to the ADV200 WA 72000 and ADV200 WA DC series M1 3 M2 3 U V W C D ADV200 1 U V W C D ADV200 2 M 3 U V W C D ADV200 K1M L1 L2 L3 F1 400 V 460 50 60 Hz AC 3ph V AC L1 F12 F22 F 2 M3 3 U V W C D ADV200 3 F32 AFE200 SM32 or DC Power supply Refe...

Page 41: ...rminals U3 V3 Type of fan compliant 2009 125 CE ErP ADV200 WA starting from S N 33GC017331 Terminals U3 V3 W3 PE 31 32 3 x 400V 50 Hz 1 15Arms 3 x 460V 60Hz 1 4Arms Ground 250V 2A contact Motor over temperature contact management terminals 31 32 Closed Internal fan in operation Open Internal fan in over temperature alarm Power the internal fan 570W 400V 930W 460V with a three phase voltage on term...

Page 42: ...he internal fan 570W 400V 930W 460V with a three phase voltage on terminals U3 V3 W3 x 2 Sizes Terminals U3 V3 W3 PE 31 32 710 kW 800 kW 3 x 400V 50Hz 1 55Arms x 2 or 3 x 460V 60Hz 1 7Arms x 2 Ground 250V 10A contact x 2 Motor over temperature contact management terminals 31 32 Closed Internal fan in operation Open Internal fan in over temperature alarm Power the internal fan max 1200W with a thre...

Page 43: ... of sharp edge are possible A A 5 2 2 Cable Cross Section Terminal strips Regulation card Maximum Cable Cross Section Recommended stripping Tightening torque min min mm2 AWG mm Nm 0 2 2 5 24 12 7 0 5 5 2 3 Regulation section connection Figure 5 2 3 1 Regulation shielding For shielding of the regulation section recommended fasten the shield of the cables to the omega sections see figure above Warni...

Page 44: ...eset src 5mA 24V 30V max C2 COM Digital inputs Common reference for digital inputs C3 0V 24 OUT Reference point for 24V OUT S3 24V OUT 24V supply for IO 150 mA Resettable fuse 10 Strip T1 bottom Terminal Designation Function Max R11 COM Digital output 1 Common reference for digital output 1 Relay 1 R14 Digital output 1 Programmable digital relay output 1 NO Default Drive OK 250 Vac 30 Vdc 2A 1 Ana...

Page 45: ...es avec les seules redresseur e filtre capacitive ne sont pas appropriées 5 2 4 Switches jumpers and LED LEDs S1 S2 S3 PWM RUN PWR Switches S1 Jumpers HC0 HC1 CFG V I S2 V I S3 V I Switch V I settings on inputs and analog output LEDs Function S1 Analog input 1 Default voltage 10 V PWM green LED lit during IGBT modulation S2 Analog input 2 Default voltage 10 V RUN green Flashes freq 1 sec if no err...

Page 46: ...4 V_EXT 0 V 24 V_EXT Analog output 2 5 C1 0 V 6 S1 C1 S1 10V 10V 0 V R11 R14 R21 R24 Digital output 1 Relay 1 Digital output 2 Relay 2 IS1 13 14 Digital output 3 Digital output 4 C3 S3 24V_OUT 0V 24V _OUT To Expansion Cards S11 Analog output 1 0V 24V LOAD 24V 0V 24V LOAD 7 IC1 Drive OK Drive ready Speed is 0 delay Ref is 0 delay Isolated power supply for Inputs Outputs 24 V 24 V Regulation card su...

Page 47: ... 8 10 C2 C3 Dig inp E Dig inp E Dig inp E Connections for Controls Opto insulated from the Inverter NPN Internal supply Connections for Controls Opto insulated from the Inverter NPN External supply Connections for Controls Opto insulated from the Inverter PNP External supply FR reverse mon Enable FR forward src Multi ref sel 0 src Multi ref sel 1 src Fault reset src FR reverse mon Enable FR forwar...

Page 48: ... MLP and ML static signals 34 Reference point for Power supply 24V 35 Power supply output 24V 32V 300mA max 36 Output of the ML signal low active signal 5 35V 20mA max sink 37 Power supply of the ML and MLP signals 35V max 52 Common Ground of the precharge enable control 70 72 OK Relay max 250VAC 1A AC11 Note The jumpers shown are factory wired Wiring of the OK relay contact 70 72 in series with t...

Page 49: ... which close at the end of the precharg ing phase if no alarm condition is present overtemperature power supply on the regulation card 15V The contact is closed during the normal functioning of the device and also during an undervoltage situation The contact opens when a failure occurs see the alarm conditions described above or when the power supply is switched off and the DC LINK is completely d...

Page 50: ...mperature 5 3 1 Braking unit Frequency regulated asynchronous motors during hyper synchronous or regen erative functioning behave as generators recovering energy that flows through the inverter bridge in the intermediate circuit as continuous current This leads to an increase in the intermediate circuit voltage Braking units internal to drive or external BUy are therefore used in order to pre vent...

Page 51: ...raking resistance value Rbr Ω 1015 Internal Braking Units standard internal 5 7 8 100 1022 5 7 8 100 1030 5 7 8 100 1040 5 7 8 100 1055 5 7 8 100 2075 8 5 12 67 2110 8 5 12 67 2150 15 5 22 36 3185 22 31 26 3220 37 53 15 3300 37 53 15 4370 Internal Braking Units standard internal 57 80 10 4450 57 80 10 4550 76 107 7 5 5750 76 107 7 5 5900 and ADV200 WA DC External Braking Unit optional See the BUy ...

Page 52: ...through the GF eXpress configuration software or for multi drop connection To access the connector remove the lower cover as illustrated in shown in para graph 5 2 1 5 4 1 Drive RS 485 Port not insulated point to point connection The connection indicated is without galvanic insulation Le raccordement indiqué n a pas d isolation galvanique 1 2 3 4 5 9 8 7 6 TxA RxA TxB RxB PE 5 V XS Reserved RS485 ...

Page 53: ...optional PCI COM or PCI 485 adapter code S560T shielded cable for XS PCI COM or PCI 485 connection code 8S8F59 see figure 5 4 1 1 Connection to a PC with USB port The following are required for connection an optional PCI COM or PCI 485 adapter code S560T an optional USB RS232 adapter code S5A20 including the cable for USB connection shielded cable for the XS PCI COM or PCI 485 connection code 8S8F...

Page 54: ... the connection must have S1 termination switch set to ON The multi drop connection is always galvanically insulated Up to 20 drives can be connected the maximum length of the connection is 200 meters 1 1 1 ADV200 WA OPT RS485 ADV 2 2 2 3 3 3 4 4 4 EQP B A S1 ON S1 OFF S1 ON OPT RS485 ADV OPT RS485 ADV 1 1 1 Industrial PC PLC etc with RS485 2 2 2 3 3 3 RS485 4 4 4 EQP B A S1 OFF S1 OFF S1 ON OPT R...

Page 55: ...ff S12 Stop S2 ON Start ON OFF Start Stop K2 K2T K2T K2 G1 R11 R14 Drive ok t 1 s K2 K1M K1M Mains contactor L01 L00 70 72 PRC ok Only for sizes ADV200 WA 72000 Figure 5 5 1 Auxiliary control circuits Note See ADV200 WA FP manual chapter 26 14 PROCESS MULTI PUMP for dedicated connection diagram and sw configuration of multi pump systems ...

Page 56: ...ulti ref sel 0 src FR reverse src FR forward src Analog output 2 Analog output 1 5 C1 6 13 IC1 COM Dig Out 3 4 Dig Out 3 M 3 8 9 10 11 Dig Output 2 Relay 2 Multi ref sel 1 src IS1 14 PS Dig Out 3 4 Dig Out 4 BR1 BR2 Braking resistor optional Dig Output 1 Relay 1 Drive OK Drive ready L1 F1 K2 K1M K0 K2T Figure 5 5 2 Typical connection diagram connection through terminals strip 1015 61600 Integrated...

Page 57: ...g Output 2 Relay 2 Multi ref sel 1 src IS1 14 PS Dig Out 3 4 Dig Out 4 BR1 BR2 Braking resistor optional Dig Output 1 Relay 1 Drive OK Drive ready L1 F1 K2 K1M K0 EXP SFTy ADV on ADV SI models 1 2 3 4 5 24V Safety Enable 24V Feedback power supply Safety Enable Feedback K2T Fig 5 6 3 Simplified diagram Safe Torque Off function ADV SI models only For instructions on connecting and commissioning the ...

Page 58: ... 1 Analog input 2 4 3 D U V W Multi ref sel 0 src FR reverse mon FR start mon Analog output 2 Analog output 1 5 C1 6 13 IC1 COM Dig Out 3 4 Dig Out 3 M 3 8 9 10 11 Dig Output 2 Relay 2 Multi ref sel 1 src IS1 14 PS Dig Out 3 4 Dig Out 4 Dig Output 1 Relay 1 Drive OK Drive ready F1 K2 K1M K0 K2T See paragraph 5 1 12 Connection of fans page 41 Fig 5 6 4 Typical connection diagram command via termina...

Page 59: ...e method of use from local to remote and vice versa Is active only if the drive is not enabled RST Reset Resets alarms only if the causes have been eliminated CUST Custom The first time it is pressed displays the list of the last 10 parameters modified Pressing this key a second time activates the Goto parameter function for access to a parameter through its number To exit these functions press th...

Page 60: ...ARTUP WIZARD 04 DRIVE CONFIG T T EN LOC ILim n 0 AL 26 01 PID 1 REFERENCES 26 02 PID 1 26 03 PID 2 REFERENCES 26 04 PID 2 T T EN LOC ILim n 0 AL 23 COMMUNICATION 24 ALARM CONFIG 25 ALARM LOG 26 PROCESS 1st level 2nd level This example is visible only in Export mode see paragraph 6 5 2 6 2 2 Display of a parameter T T EN LOC ILim n 0 AL T T EN LOC ILim n 0 AL T T EN LOC ILim n 0 AL 2 1 3 0 5 PA R 1...

Page 61: ...the command indicates that ESC must be pressed to terminate the command figure G Messages and error conditions figure F Param read only attempt to modify a read only parameter Password active the parameter protection password is active Drive enabled attempt to modify a non modifiable parameter with the drive enabled Input value too high the value entered too high Input value too low the value ente...

Page 62: ...P manual Numeric parameters T T EN LOC ILim n 0 AL 13 DIGITAL OUTPUTS 14 ANALOG INPUTS 15 ANALOG OUTPUTS 16 MOTOR DATA E T T EN LOC ILim n 0 AL 1 6 0 1 PA R 2 0 0 0 Rated voltage 400 V Def 400 T T EN LOC ILim n 0 AL 1 6 0 1 PA R 2 0 0 0 Rated voltage V Def 400 000000400 When E is pressed to access modification mode the cursor is activated on the digit corresponding to the unit Using the and keys t...

Page 63: ...LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode Ex ert p Value 1 Pressing E modification mode is activated The entire line is displayed in reverse The elements of the selection list can be scrolled using the and keys Press E to confirm the modification or ESC to cancel Execution of commands A parameter can be used to carry out a number of operations on the drive For an example see paragraph 6 4 in ...

Page 64: ...ect the required font using the and keys 3 press E to confirm and return to normal operating mode 6 5 2 Selection of Easy Export mode X 2 T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode EasY Value 0 T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode Ex ert p Value 1 Menu 04 DRIVE CONFIG parameter 04 03 Acc...

Page 65: ...ovides other information in addition to the description 4 Moment of occurrence of the alarm in machine time The list of alarms is scrolled using the and keys 6 6 1 Alarm reset If the alarm page is displayed Pressing the RST key the alarms are reset and all alarms reset are eliminated from the list If after this operation the list of alarms is empty the alarm page is closed If the list is not empty...

Page 66: ...elect Def 1 T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 1 9 PA R 5 9 4 Keypad memory select Def 1 1 000000002 Menu 04 DRIVE CONFIG parameter 04 21 Keypad memory select PAR 594 The keypad features 5 memory areas dedicated to saving parameters The memory to be used is selected using the Keypad memory select parameter Subsequent savin...

Page 67: ...the operation Instead of the letter X the number of the currently selected keypad memory is displayed At the end of transfer if this has been completed successfully the Done caption is displayed for a few seconds with subsequent return to the initial page If an error occurs during transfer the following message is displayed T T EN LOC ILim n 0 AL Message 0 1 Load par failed Press ESC to exit Code ...

Page 68: ...ndance Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see DIN VDE 0160 s...

Page 69: ...ereuses Certain parameter settings may cause the inverter to restart automatically after an input power failure Certaines configurations de paramètres peuvent provoquer le redémarrage automatique de l onduleur après une coupure de l alimentation This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 480 V Cet appa...

Page 70: ...onnel qualifié Ce dernier est responsable del existence d une connexion de terre adéquate et d une protection des câbles d alimentation selon les prescriptions locales et nationales Le moteur doit être protégé contre la surcharge Do not connect power supply voltage that exceeds the standard specification voltage fluctuation permissible If excessive voltage is applied to the Drive damage to the int...

Page 71: ...till or coupled to the load See step 3B Setting the maximum speed reference value See step 4 Setting ramp parameters See step 5 Saving parameters See step 6 Speed regulation setting See step 7 Setting the motor in Flux vector OL control mode See step 8 The format of the function selection page is as follows T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG T T EN LO...

Page 72: ...e drive enabling contact R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3 R11R14 1 2 3 4 S1 S1 13 14 IS1 IC1 IC2 IS2 Enable Checks to be performed before powering the drive Check that the supply voltage is correct and that the input terminals on the drive L1 L2 and L3 are connected correctly Check that the output terminals on the drive U V and W L1 L2 and L3 or C and D for ADV DC are connected to the motor c...

Page 73: ... E E T T EN LOC ILim n 0 AL S E Q 0 3 PA R 2 0 0 4 Rated speed rpm Def 1450 000000720 T T EN LOC ILim n 0 AL S E Q 0 3 PA R 2 0 0 4 Rated speed 000001450 rpm Def 1450 T T EN LOC ILim n 0 AL S E Q 0 4 PA R 2 0 0 6 Rated frequency 50 0 Hz Def 50 0 T T EN LOC ILim n 0 AL S E Q 0 5 PA R 2 0 0 8 Pole pairs 2 Def 2 E E E T T EN LOC ILim n 0 AL S E Q 0 5 PA R 2 0 0 8 Pole pairs Def 2 000000004 T T EN LOC...

Page 74: ...The drive carries out the motor autotune procedure real measurement of motor parameters Autotune may last a few minutes Note If this operation generates an error message example Error code 1 check the connections of the power and control circuits see Step 1 Connections check motor data settings see Step 2 Motor data setting and then repeat the Autotune procedure or alternatively select a different...

Page 75: ...raîner une rotation de l arbre limitée Note Autotuning can be cancelled at any time by pressing T T EN LOC ILim n 0 AL STARTUP WIZARD Run autotune still E Yes Down Next E T T EN LOC ILim n 0 AL STARTUP WIZARD Close Enable input Esc Abort T T EN LOC ILim n 0 AL Autotune still S E Q 0 1 PA R 2 0 2 4 Press E to execute T T EN LOC ILim n 0 AL Autotune Press Esc to abort Progress 5 T T EN LOC ILim n 0 ...

Page 76: ...R 700 Frequency T T T EN LOC ILim n 0 AL STARTUP WIZARD Set ramps E Yes Down Next E T T EN LOC ILim n 0 AL S E Q 0 1 PA R 7 0 0 Acceleration time 0 10 00 s Def 10 00 T T EN LOC ILim n 0 AL S E Q 0 2 PA R 7 0 2 Deceleration time 0 10 00 s Def 10 00 Note After setting the acceleration and deceleration ramps the parameters that have been set manually and calculated using the self tuning procedures ca...

Page 77: ...ntact terminals S3 7 3 Close the FR forward src PAR 1042 contact terminals S3 8 The drive starts magnetizing the motor 4 Increase the reference signal gradually using the potentiometer or analog signal 5 If the motor rotates anti clockwise with the FR forward src PAR 1042 com mand and a positive analog reference stop the drive disconnect the power supply and invert two phases between U V and W 6 P...

Page 78: ...nals S3 7 12 If the Enable contact is opened while the motor is running the inverter bridge is immediately disabled and the motor stops due to inertia Note Once you have verified the correct operation of the drive motor system the application can be cus tomized by changing some of the parameters Summary of parameters The parameters used and or modified in the Startup Wizard procedures are listed b...

Page 79: ...r motor power ratings up to 15 kW 40 50 For motor power ratings of 45 55 kW 20 30 For motor power ratings of more than 132 kW 8 To save the new parameter settings so that they are maintained also after power off proceed as follows T T EN LOC ILim n 0 AL 0 4 0 1 PA R 5 5 0 Save arameters p Press E to execute T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN ...

Page 80: ...ulation mode in the Regulation mode parameter 04 DRIVE CON FIG menu PAR 552 0 V f control This is the simplest and least advanced control mode This mode can also be used to control several motors connected in parallel using a single drive 1 Open loop field oriented vector control Flux vector OL In this mode once the motor parameter self tuning procedure has been performed it is possible to create ...

Page 81: ... PAR 1504 An inp 1 offset tune parameter PAR 1506 and An inp 1 gain tune parameter PAR 1508 To use a digital speed to control the drive enter it in the Dig ramp ref 1 parameter 05 REFERENCES menu PAR 600 The ramps are the same used with the reference signal from the analog input Multispeed To use more than one digital speed use the multi speed function First select the source of the speed signals ...

Page 82: ...se src PAR 1044 Terminal 10 Digital input 3 Multi ref sel 0 src Terminal 11 Digital input 4 Multi ref sel 1 src Terminal 12 Digital input 5 Fault reset src Terminal S3 24V OUT I O supply The default configuration of the terminals dedicated to digital outputs are as fol lows Terminal R14 Digital output 1 Drive OK Relay 1 Terminal R11 COM Digital output 1 Common digital output 1 Relay 1 Terminal R24...

Page 83: ...e Enable input is closed to enable motor running press START The mo tor starts the acceleration ramp and moves to the speed set in the FWD direction With the motor running you can adjust the speed using the Dig ramp ref 1 param eter PAR 600 and the acceleration deceleration ramps using Acceleration time 0 PAR 700 and Deceleration time 0 PAR 702 To change the direction of rotation press FWD REV To ...

Page 84: ...1 src PAR 610 This term defines the source of the function block input i e the signal to be processed in the function block The different configurations are defined in the relative selection lists cfg configuration i e Mpot init cfg PAR 880 This term refers to the parameter setting and its effect on the func tion block For example Ramp times internal reference adjustment etc mon display i e Ramp r...

Page 85: ...urce is the Analog input 1 mon signal PAR 1500 from the output of the function block Analog input 1 Block which in this case refers to analog input 1 of the signal terminal strip To change the reference source from the analog input to a digital reference inside the drive the input signal must be changed to Ramp setpoint Block Enter the Ramp ref 1 src parameter PAR 610 and set a new reference selec...

Page 86: ...l src parameter PAR 1528 can be used to select an alterna tive reference for the Analog input 1 mon PAR 1500 output The An inp 1 alt value parameter PAR 1524 determines the alternative refer ence value for the Analog input 1 mon PAR 1500 output The Ramp ref invert src parameter PAR 616 can be used to select the source for the command to reverse the Ramp setpoint function block output The output si...

Page 87: ...OC ILim n 0 AL 12 09 PA R 1 1 5 6 Digital input 3 dest Value 722 1 Multi ramp sel 0 src If there is a number press the key to display the next source applied to the se lected input T T EN LOC ILim n 0 AL 12 09 PA R 1 1 5 6 Digital input 3 dest Value 840 2 Multi ramp sel 0 src ...

Page 88: ... not grounded 4 Overcurrent Condition Instantaneous overcurrent protection intervention alarm This may be due to the incorrect setting of current regulator parameters or a short circuit between phases or ground fault on the drive output Solution Check the current regulator parameters Check wiring towards the motor 5 Desaturation Condition Instantaneous overcurrent in the IGBT bridge alarm Solution...

Page 89: ...arm The current absorbed during operation is greater than that specified on the motor data plate The overload threshold of the accumulator of the I t motor thermal image has been exceeded Solution Reduce the motor load Increase the size of the motor 15 Bres overload Condition Braking resistor overload alarm The current absorbed by the resistor is greater than the rated current The overload thresho...

Page 90: ...e parameter set to EmgStop Alarm in case of Remote Terminal Strip or Remote Digital or Local Terminal Strip mode 27 Broken belt Condition Occurs if torque required from motor falls below a programmed threshold PAR 7702 and if speed exceeds a programmed threshold PAR 7706 Solution Check system mechanics 28 End curve Condition The value of the feedback signal for example pressure transducer is below...

Page 91: ...ition If an analog measurement is out of the allowed range an Analog X err alarm is generated This control is only possible for 4 20 mA PT100 PT1000 NI1000 probes For temperature probes both short circuits and power loss on the cable are detected For 4 20 mA probes only power loss on the cable is detected Analog 1 Err Error on analog channel 1 Analog 2 Err Error on analog channel 2 Analog 3 Err Er...

Page 92: ... saved refers to a different region from the current region Solution Set the parameters to the value required and perform Save parameter 2 3 4 Option detect slot 1 Option detect slot 2 Option detect slot 3 Condition at power on the drive recognizes the presence of an optional card in one of the three expansion slots One of the three messages is shown on the display 0H 0 None 0004H 4 Can DeviceNet ...

Page 93: ...12 Measurement of DTL internal compensation voltage outside accepted range Solution check connection between drive and motor If correct the drive is faulty contact the Gefran technical support centre 13 14 Measurement of DTS internal voltage outside accepted range Solution check connection between drive and motor If correct the drive is faulty contact the Gefran technical support centre 15 16 17 L...

Page 94: ...are version therefore certain parameters may not be updated 0028H 40 Incompatible drive size All the parameters present in the memory of the keypad excluding those that depend on the size of the drive have been transferred to the drive The parameters that depend on size maintain their original value 0029H 41 Error during saving of parameters on the drive All the parameters present in the memory of...

Page 95: ...ation regarding the error occurred 006AH 106 The application downloaded has an incorrect identifier Task 006BH 107 The application downloaded has an incorrect task number Task 006CH 108 The application downloaded has an incorrect Crc Tables Code Solution Remove the Mdplc application or download a correct Mdplc application 13 Plc 1 Reserved messages and dedicated to the PLC application See the appl...

Page 96: ...e parameter is not shown in the manual contact the service centre 21 22 Options cfg changed Condition this may occur when powering the drive if an expansion card has been removed or replaced or the incorrect enable key is inserted for a given firmware function 0064H 100 Card removed from slot 1 0014H 20 Card removed from slot 2 0003H 3 Card removed from slot 3 0078H 120 Card removed from slot 1 an...

Page 97: ... set the Ambient temperature parameter PAR 564 to 1 50 C 10 derating of output current The drive is suitable for use under the environmental service conditions climate mechanical pollution etc defined as usual service conditions according to EN61800 2 9 2 Standards Climatic conditions EN 60721 3 3 Electrical safety EN 50178 EN 61800 5 1 UL508C UL840 degree of pollution 2 Vibration EN 60068 2 6 tes...

Page 98: ...F 1015 72500 150 Hz 500 Hz 0 5 Hz 1 Hz 73150 1200 kW 150 Hz 200 Hz 9 3 4 Torque control Torque resolution 2 0 1 Direct torque control yes Current limitation Limits Limits mot gen Limits variable 2 referred to rated torque 9 3 5 Overload Heavy duty HD 150 60 sec 180 0 5 sec Light duty LD 110 60 sec 9 4 DC circuit Overvoltage threshold Overvoltage 820 Vdc Undervoltage threshold Undervoltage 380 Vdc ...

Page 99: ...works yes special version ADV200 WA IT only upon request Sizes ADV200 WA 4 versions Motor cos phi 0 9 400 Vac AC Input current Heavy duty Arms Light duty Arms 1015 2 1 3 7 1022 3 7 4 9 1030 4 9 6 5 1040 6 5 8 1 1055 8 1 11 1 2075 11 1 14 0 2110 14 0 19 6 2150 19 6 26 4 3185 26 4 32 3 3220 32 3 39 3300 39 53 4370 53 64 4450 64 74 4550 74 89 5750 100 143 5900 143 171 51100 171 200 61320 200 238 6160...

Page 100: ...uty Arms Light duty Arms 3220 39 48 3300 48 65 4370 65 80 4450 80 90 4550 90 125 5750 125 175 5900 175 210 51100 210 240 61320 240 290 61600 290 350 72000 370 430 72500 430 510 73150 510 710 73550 710 780 74000 780 850 500 kW 2 x 430 2 x 510 630 kW 2 x 510 2 x 710 710 kW 2 x 710 2 x 780 800 kW 2 x 780 2 x 850 1000 kW 3 x 710 3 x 780 1200 kW 3 x 780 3 x 850 RMS input current in case of power from 6...

Page 101: ...5 3 2 2 3 3 5 1040 5 3 6 6 3 0 5 4 5 1055 6 6 9 4 0 5 5 5 7 5 2075 9 11 4 5 5 7 5 7 5 10 2110 11 4 15 9 7 5 10 11 15 2150 15 9 21 5 11 15 15 20 3185 21 5 26 3 15 20 18 5 25 3220 26 3 32 18 5 25 22 30 3300 32 43 22 30 30 40 4370 43 52 30 40 37 50 4450 52 60 37 50 45 60 4550 60 73 45 60 55 75 5750 73 104 55 75 75 100 5900 104 125 75 100 90 125 51100 125 145 90 125 110 150 61320 145 173 110 150 132 1...

Page 102: ...3 14 9 20 7 2150 23 31 20 7 27 9 3185 31 38 27 9 34 2 3220 38 46 34 2 41 4 3300 46 62 41 4 55 8 4370 62 75 55 8 67 5 4450 75 87 67 5 78 3 4550 87 105 78 94 5 5750 105 150 94 5 135 5900 150 180 135 162 51100 180 210 162 189 61320 210 250 189 225 61600 250 300 225 270 72000 300 385 270 347 72500 385 460 347 414 73150 460 590 414 531 73550 590 650 531 585 74000 650 730 585 657 500 kW 730 870 657 783 ...

Page 103: ...0 6 0 5 3185 4 6 8 10 12 0 9 0 9 1 2 1 1 0 85 0 7 0 6 0 5 3220 4 6 8 10 12 0 9 0 9 1 2 1 1 0 85 0 7 0 6 0 5 3300 4 6 8 10 12 0 9 0 9 1 2 1 1 0 85 0 7 0 6 0 5 4370 4 6 8 10 12 0 9 0 9 1 2 1 1 0 85 0 7 0 6 0 5 4450 4 6 8 10 12 0 9 0 9 1 2 1 1 0 85 0 7 0 6 0 5 4550 4 6 8 0 9 0 9 1 2 1 1 0 85 0 7 0 0 5750 4 6 8 0 9 0 9 1 2 1 1 0 85 0 7 0 0 5900 4 6 8 0 9 0 9 1 2 1 1 0 85 0 7 0 0 51100 4 6 8 0 9 0 9 1 ...

Page 104: ...a ture condition The specific alarm indicates this condition and normal drive operation is stopped Note In Light Duty mode the switching frequency is fixed at 4 kHz No derating factor is therefore applied to the switching frequency Note If in the Heavy duty mode the factory setting of Switching freq mode PAR 568 is changed from 0 Fixed to 1 Variable the switching frequency is controlled by the tem...

Page 105: ...50 100 3 4 8 80 3 5750 100 3 4 8 85 5 5900 100 5 8 85 5 51100 100 5 8 85 5 61320 100 3 4 8 100 3 61600 100 3 4 8 100 3 72000 100 3 4 8 80 3 72500 100 3 4 8 100 3 73150 100 3 4 8 75 5 73550 100 3 4 8 100 3 74000 90 5 7 5 90 5 500 kW 100 3 4 8 100 3 630 kW 100 3 4 8 75 5 710 kW 100 3 4 8 100 3 800 kW 90 5 7 5 90 5 1000 kW 100 3 4 8 100 3 1200 kW 90 5 7 5 90 5 Figure 9 7 2 1 HD Overload For Asynchron...

Page 106: ...ween the moment in which an ADV200 WA drive is disa bled from the mains and that in which an operator can operate on internal parts of the drive without the danger of electric shock is 5 minutes The value consider the time to turn off for a drive supplied at 460Vac 10 without any options time indicated for disabled drive condition Attention ...

Page 107: ...2 x 170 61320 2850 3 x 310 2 x 170 61600 3600 3 x 310 2 x 170 72000 3900 1500 72500 4000 1500 73150 5200 1500 73550 6000 2000 74000 6500 2000 500 kW ADV200 WA 72500 KXX 4 MS 05 SI 4000 1500 ADV200 WA 72500 XXX 4 SL 4000 1500 630 kW ADV200 WA 73150 KXX 4 MS 06 SI 5200 1500 ADV200 WA 73150 XXX 4 SL 5200 1500 710 kW ADV200 WA 73550 KXX 4 MS 07 SI 6000 2000 ADV200 WA 73550 XXX 4 SL 6000 2000 800 kW AD...

Page 108: ... 18 39 7 4370 4550 32 70 6 4370 4550 24 52 9 5750 51100 60 132 5750 51100 40 88 2 61320 61600 90 198 61320 61600 68 150 72000 72500 130 287 72000 72500 120 264 5 73150 140 309 73150 130 286 6 73550 74000 150 331 73550 74000 140 308 6 500 kW 260 573 500 kW 240 529 630 kW 280 617 630 kW 260 573 710 800 kW 300 661 710 800 kW 420 617 1000 1200 kW 450 992 1000 1200 kW 420 926 Note Weights referred to s...

Page 109: ... 3 23 290 mm 11 42 235 mm 9 25 59 mm 2 32 307 mm 12 09 384 mm 15 12 322 mm 12 68 100 3 94 306 4 12 06 Figure 9 10 1 Size 1 Dimensions 150 mm 5 91 110 mm 4 33 360 mm 14 17 250 mm 9 84 70 mm 2 76 377 mm 14 84 392 mm 15 43 440 mm 17 32 120 4 72 376 6 14 83 Figure 9 10 2 Size 2 dimensions ...

Page 110: ...135 mm 5 31 475 mm 18 70 70 mm 2 76 250 mm 8 84 496 mm 19 53 517 mm 20 35 557 mm 21 93 150 5 91 500 1 19 7 Figure 9 10 3 Size 3 dimensions ADV200 WA 4 180 mm 7 09 475 mm 18 70 250 mm 8 84 496 mm 19 53 517 mm 20 35 150 5 91 500 1 19 7 Figure 9 10 4 Size 3 dimensions ADV200 WA 4 DC ...

Page 111: ...ide Specification and installation 111 268 10 55 682 26 85 270 10 63 682 26 85 616 24 25 612 24 09 Figure 9 10 5 Size 4 dimensions ADV200 WA 4 268 10 55 270 10 63 616 24 25 612 24 09 Figure 9 10 6 Size 4 dimensions ADV200 WA 4 DC ...

Page 112: ...tion 311 12 24 748 29 45 853 33 58 767 40 2 325 12 8 730 28 74 220 8 66 279 10 98 265 10 43 Figure 9 10 7 Size 5 dimensions ADV200 WA 4 311 12 24 190 7 48 730 4 28 76 748 29 45 265 10 43 746 30 55 325 12 80 45 5 1 79 Figure 9 10 8 Size 5 dimensions ADV200 WA 4 DC ...

Page 113: ...allation 113 422 16 61 853 33 58 878 34 57 360 14 17 350 13 78 175 6 89 836 32 91 Figure 9 10 9 Size 6 dimensions ADV200 WA 4 421 16 57 350 13 78 175 6 89 836 32 91 275 10 83 888 34 96 865 5 34 07 360 14 17 Figure 9 10 10 Size ADV200 WA 61320 DC dimensions ...

Page 114: ...4 Figure 9 10 11 Size ADV200 WA 61600 DC dimensions 417 16 4 1230 48 4 1407 55 4 485 19 1 1209 5 47 6 355 6 14 0 177 8 155 62 62 62 62 62 35 70 x 8 1 0 5 6 5 13 9 25 6 5 R3 25 332 416 5 87 Vista senza protezioni View without protections Protezione in policarbonato trasparente Protective trasparent policarbonate Figure 9 10 12 Size 7 dimensions ...

Page 115: ...20 31 93 155 837 33 0 1407 55 4 1636 5 64 4 9 25 13 6 5 332 416 5 Protezione in policarbonato trasparente Protective trasparent policarbonate Optional BARS KIT 144 114 84 420 155 62 62 62 62 62 Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections Figure 9 10 13 Sizes 500 800 kW dimensions ...

Page 116: ... 420 31 93 155 177 8 Optional BARS KIT 485 19 1 1636 5 64 4 1407 55 4 416 5 Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections Protezione in policarbonato trasparente Protective trasparent policarbonate 332 144 114 84 420 155 62 62 62 62 62 420 Figure 9 10 14 Sizes 1000 1200 kW dimensions ...

Page 117: ...P800 S7813 500 kW ADV200 WA 72500 KXX 4 MS 05 SI 50000 S2üf1 110 630A 690V F4E31 A70P600 S7G65 ADV200 WA 72500 XXX 4 SL 50000 S2üf1 110 630A 690V F4E31 A70P600 S7G65 630 kW ADV200 WA 73150 KXX 4 MS 06 SI 50000 S2üf1 110 630A 690V F4E31 A70P600 S7G65 ADV200 WA 73150 XXX 4 SL 50000 S2üf1 110 630A 690V F4E31 A70P600 S7G65 710 kW ADV200 WA 73550 KXX 4 MS 07 SI 50000 S2üf1 110 800A 690V F4G87 A70P800 S...

Page 118: ...A70P800 S7813 73550 74000 S3üf1 110 1000A 690V F4H03 A70P1000 S7812 500 kW ADV200 WA 72500 KXX 4 MS 05 SI S2üf1 110 630A 690V F4E31 A70P600 S7G65 ADV200 WA 72500 XXX 4 SL S2üf1 110 630A 690V F4E31 A70P600 S7G65 630 kW ADV200 WA 73150 KXX 4 MS 06 SI S3üf1 110 800A 690V F4H02 A70P800 S7813 ADV200 WA 73150 XXX 4 SL S3üf1 110 800A 690V F4H02 A70P800 S7813 710 kW ADV200 WA 73550 KXX 4 MS 07 SI S3üf1 11...

Page 119: ... side EUROPE AMERICA Type Code Type 72000 PWR XC 500A 690V S8B21BF PWR XC 500A 690V S8B21BF 72500 PWR XC 630A 690V S8B22BF PWR XC 630A 690V S8B22BF 73150 PWR XC 800A 690V S8B23BF PWR XC 800A 690V S8B23BF 73550 74000 PWR XC 1000A 690V S8B24BF PWR XC 1000A 690V S8B24BF The technical data of the fuses e g dimensions weights heat dissipation auxiliary contactors are reported in the corresponding manuf...

Page 120: ...y 4370 35 S7HB7 4450 HD 0 44 96 163 LR3 4 045 35 S7FF10 LD Integrated on DC link 4550 61600 HD LD Integrated on DC link 72000 HD 0 085 309 618 LR3 160 S7D40 LD 0 085 420 710 LR3 200 S7AE9 72500 HD LD 0 085 420 710 LR3 200 S7AE9 73150 HD LD 0 06 550 1050 LR3 315 S7D28 73550 HD LD 0 04 700 900 LR3 ADV 355 S7LR01 74000 HD LD 0 04 700 900 LR3 ADV 355 S7LR01 500 kW ADV200 WA 72500 KXX 4 MS 05 SI HD LD ...

Page 121: ... 2150 LHC 2150 WA S7HB0 1300 3185 LHC 3185 WA S7HB4 1100 3220 LHC 3220 WA S7HB5 880 3300 LHC 3300 WA S7HB6 660 4370 4450 LHC 4450 WA S7HB7 520 With this combination the maximum output voltage falls to Vout 0 94 Vin There are no limitations for inverter sizes with output current 16A as these are considered to be for professional use The applicable standard for inverters with output currents of more...

Page 122: ...4 9 5 20 LU3 003 S7FG2 LD 0 87 16 34 LU3 005 S7FG3 2075 HD 0 87 16 34 LU3 005 S7FG3 LD 0 51 27 57 LU3 011 S7FG4 2110 2150 HD 0 51 27 57 LU3 011 S7FG4 LD 0 43 32 68 LU3 015 S7FH2 3185 HD 0 43 32 68 LU3 015 S7FH2 LD 0 33 42 72 LU3 022 S7FH3 3220 HD 0 33 42 72 LU3 022 S7FH3 LD 0 23 58 100 LU3 030 S7FH4 3300 HD 0 23 58 100 LU3 030 S7FH4 LD 0 24 58 100 LU3 030 S7FH4 4370 HD 0 24 58 100 LU3 030 S7FH4 LD...

Page 123: ...7 5 450 675 LU3 4 500 S7FFI2 630 kW ADV200 WA 73150 KXX 4 MS 06 SI HD 7 5 450 675 LU3 4 500 S7FFI2 ADV200 WA 73150 XXX 4 SL 7 5 450 675 LU3 4 500 S7FFI2 630 kW ADV200 WA 73150 KXX 4 MS 06 SI LD 5 0 730 975 LU3 4 800 S7FFI1 ADV200 WA 73150 XXX 4 SL 5 0 730 975 LU3 4 800 S7FFI1 710 kW ADV200 WA 73550 KXX 4 MS 07 SI HD LD 5 0 730 975 LU3 4 800 S7FFI1 ADV200 WA 73550 XXX 4 SL 5 0 730 975 LU3 4 800 S7F...

Page 124: ...641 630 kW OUT PW KIT 2P S72641 710 kW OUT PW KIT 2P S72641 800 kW OUT PW KIT 2P S72641 1000 kW OUT PW KIT 3P S726411 1200 kW OUT PW KIT 3P S726411 Nota viste senza protezione Note views without protections Figure 2 1 Busbar kit for sizes 500 800 kW Nota viste senza protezione Note views without protections Figure 2 2 Busbar kit for sizes 1000 1200 kW ...

Page 125: ...015 730 1240 LU3 400 S7FO8 710 kW ADV200 WA 73550 KXX 4 MS 07 SI HD LD 0 015 730 1240 LU3 400 S7FO8 ADV200 WA 73550 XXX 4 SL 0 015 730 1240 LU3 400 S7FO8 800 kW ADV200 WA 74000 KXX 4 MS 08 SI HD LD 0 015 730 1240 LU3 400 S7FO8 ADV200 WA 74000 XXX 4 SL 0 015 730 1240 LU3 400 S7FO8 1000 kW ADV200 WA 73550 KXX 4 MS 10 SI HD LD 0 015 730 1240 LU3 400 S7FO8 ADV200 WA 73550 XXX 4 SL 0 015 730 1240 LU3 4...

Page 126: ...2 1st 30 m 2075 EMI FTF 480 16 S7GHO EMI FTF 480 16 S7GHO C2 1st 30 m 2110 EMI FTF 480 16 S7GHO EMI FTF 480 30 S7GHP C2 1st 30 m 2150 EMI FTF 480 30 S7GHP EMI FTF 480 30 S7GHP C2 1st 30 m 3185 EMI FTF 480 30 S7GHP EMI FTF 480 42 S7GOA C2 1st 30 m 3220 EMI FTF 480 42 S7GOA EMI FTF 480 55 S7GOB C2 1st 30 m 3300 EMI FTF 480 55 S7GOB EMI FTF 480 75 S7GOC C2 1st 30 m 4370 EMI FTF 480 75 S7GOC EMI FTF 4...

Page 127: ... 08 SI EMI 480 800 S7DGM EMI 480 800 S7DGM C3 2nd 100 m ADV200 WA 74000 XXX 4 SL EMI 480 800 S7DGM EMI 480 800 S7DGM C3 2nd 100 m 1000 kW ADV200 WA 73550 KXX 4 MS 10 SI EMI 480 800 S7DGM EMI 480 800 S7DGM C3 2nd 100 m ADV200 WA 73550 XXX 4 SL EMI 480 800 S7DGM EMI 480 800 S7DGM C3 2nd 100 m ADV200 WA 73550 XXX 4 SL EMI 480 800 S7DGM EMI 480 800 S7DGM C3 2nd 100 m 1200 kW ADV200 WA 74000 KXX 4 MS 1...

Page 128: ...0 11R6 S8T00H 40 150 4000 11 6 IP20 4550 BRT8K0 7R7 S8T00I 40 150 8000 7 7 IP20 5750 BRT8K0 7R7 S8T00I 40 150 8000 7 7 IP20 5900 and ADV200 WA DC External braking unit BUy series optional Braking resistors may be subject to unexpected overloads due to faults Resistors MUST be protected using thermal cutouts These devices must not interrupt the circuit in which the resistor is inserted but their au...

Page 129: ...ee slots under the top cover Slot 1 2 dedicated to IO cards EXP IO ADV Slot 3 dedicated to field Bus cards EXP PDP ADV EXP CAN ADV etc If an optional card is inserted in an incorrect Slot the drive will send an error message The EXP SFTy ADV safety card can be installed and configured only in factory 10 5 1 Procedure 1 Remove the bottom cover as indicated in paragraph 5 2 1 B B C Attention ...

Page 130: ...ure 3 To prevent damage to the connection of the keypad the top cover can be positioned as indicated in the figure Alternatively remove the connector of the keypad and rest the cover in a safe place S1 x1 S2 x2 S2 x2 S1 x1 S 4 Position and fasten the metallic shield S provided with the optional card with the screws S1 and S2 x1 as shown in the figure SLOT 1 D D E F ...

Page 131: ... in Slot 1 Align the ends of the card D in the slots and then fully insert the connector of the card in the connectors of the drive E 6 Fasten the card with the screw washer provided with the optional card in housing F as shown in the figure 10 5 2 Shielding of optional card connections Fasten the shield of the cables to the omega sections as showed on figure ...

Page 132: ... WA 74000 KXX 4 SL DC 710kW S9O29WM ADV200 WA 73550 KXX 4A MS 07 SI S9O29WMC ADV200 WA 73550 KXX 4A MS 07 DC SI S9O29WS ADV200 WA 73550 KXX 4A SL S9O29WSC ADV200 WA 73550 KXX 4A SL DC 800kW S9O30WM ADV200 WA 74000 KXX 4A MS 08 SI S9O30WMC ADV200 WA 74000 KXX 4A MS 08 DC SI S9O30WS ADV200 WA 74000 KXX 4A SL S9O30WSC ADV200 WA 74000 KXX 4A SL DC 1000kW S9O29WM1 ADV200 WA 73550 KXX 4A MS 10 SI S9O29W...

Page 133: ...he power section of the slave unit and the master unit It also performs the following functions alarm signal management including local diagnostics via LED temperature signal management INT SLAVE card The INT SLAVE interface card manages communication between a master unit and a slave unit The INT SLAVE cards are mounted on the master unit their number correspond ing to that of the slaves that are...

Page 134: ... P ADV SLAVE card INT SLAVE card XSL connector J4 connector INT P ADV MASTER card 1 2 3 4 5 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of the INT P ADV SLAVE card 2 Secure the cable using the specific clamp 3 Connect the other end of the cable to connector J4 of the INT SLAVE card mounted on the INT P ADV MASTER card of the MASTER drive 4 Secure the...

Page 135: ...NT P ADV SLAVE card 1 XSL connector INT SLAVE card 1 J4 connectors INT P ADV MASTER card INT SLAVE card 2 1 2 3 4 6 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of the INT P ADV SLAVE SLAVE 2 card 2 Secure the cable using the specific clamp 3 Connect the other end of the cable to connector J4 of the INT SLAVE 2 card mounted on the INT P ADV MASTER car...

Page 136: ...ng happening on a multi unit drive INT P ADV MASTER and SLAVE cards H2 H3 H6 H1 H5 H17 H16 H4 DP H7 H8 H9 H10 H11 H18 H15 H12 H14 H13 H19 LEDS Colour FUNCTION Normal functioning MONITOR H1 Green 15V_PWR_U monitor On H2 Green 15V_PWR_V monitor On H3 Green 15V_PWR_W monitor On H4 Green 15V monitor On H5 Green 15V monitor On H6 Green 3 3V monitor On H16 Green 24V monitor On H17 Green 5V monitor On DP...

Page 137: ... is sent to the regulation card A temperature signal is also sent automatically to the regulation card in case of mini mum temperature which could occur in the event of a fault in one of the temperature reading circuits The loss of one of the temperature signals is indicated by LED H15 with the code indicated by the number of flashes the sequence of flashes to indicate the faulty PHASE or SLAVE ha...

Page 138: ... reverse src FR forward src Analog output 2 Analog output 1 5 C1 6 13 IC1 COM Dig Out 3 4 Dig Out 3 M 3 8 9 10 11 EXP DE optional Dig Output 2 Relay 2 Multi ref sel 1 src IS1 14 PS Dig Out 3 4 Dig Out 4 BR1 BR2 Braking resistor optional Dig Output 1 Relay 1 Drive OK Drive ready L1 F1 K2 K1M K0 EXP SFTy ADV on ADV SI models 1 2 3 4 5 24V Safety Enable 24V Feedback power supply Safety Enable Feedbac...

Page 139: ...5 235 5900 5600 1022 235 51100 6800 1030 340 61320 11200 1040 340 61600 13600 1055 340 72000 16800 2075 680 72500 16800 2110 680 73150 25200 2150 840 73550 25200 3185 1500 74000 25200 3220 1500 500 kW 33600 3300 1500 630 kW 50400 4370 2350 710 kW 50400 4450 2800 800 kW 50400 4550 3400 1000 kW 75600 5750 4700 1200 kW 75600 You cannot add an external capacitor Attention ...

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Page 142: ...te Boulevard Montague Park Cape Town Ph 27 21 5525985 Fax 27 21 5525912 GEFRAN SIEI Drives Technology Co Ltd No 1285 Beihe Road Jiading District Shanghai China 201807 Ph 86 21 69169898 Fax 86 21 69169333 info gefransiei com cn GEFRAN SIEI Electric Pte Ltd No 1285 Beihe Road Jiading District Shanghai China 201807 Ph 86 21 69169898 Fax 86 21 69169333 info gefransiei com cn GEFRAN SIEI ASIA Blk 30 Lo...

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