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Installation Instructions

MAKE ELECTRICAL CONNECTION TO THE uNIT

REINSTALL JuNCTION BOX

Reinstall the junction box by engaging the left tabs 

on the lower right face of the unit, aligning the screw

holes at the top and bottom and driving the two

screws until secure. Be sure that all wire leads are

inside the box and not pinched between the box and

the unit. The green insulated ground wire from the unit

MUST

be connected to the branch circuit ground wire.

  Make all wire connections by using appropriate 

UL-listed electrical connectors and techniques 

(black to black, white to white and green to green).

4

REINSTALL JuNCTION BOX COVER

    1.

Carefully tuck all wires and connections back inside

the junction box. Be sure there are no loose

connections or stray uninsulated wires exposed.

  2.

Place the junction box cover in place. Replace the two

screws removed earlier and tighten securely.

5

ATTACH CONDuIT

1.

Use the round knockout at the bottom of the junction box

to attach conduit coming from the branch circuit.

Remove the knockout, attach the conduit and bring wires

into the junction box. Leave 6

of wire free at the end of

the conduit to allow connections to be made.

2.

If a fuse and fuseholder are to be used, the 

knockout at the top of the box is for mounting 

a Buss fuseholder. Be sure the fuse and fuseholder

are of the same rating as the branch circuit.

Leadwires at the fuse can be either soldered in place

or attached using UL-listed 1/4

female (receptacle)

crimp connectors. Follow local codes.

3

Conduit

REMOVE JuNCTION BOX

1.

Remove the junction box cover by removing the front

two screws.

2.

Remove the junction box by removing the top and

bottom rear screws. Note how the tabs on the lower

left side of the junction box serve to hold the side in

place. This will help when the box is being reinstalled.

1

Unit connector

Junction
box cover

Junction
box

CONNECT THE CORDSET

    

Plug the connector, provided in the Direct Connect Kit,

fully into place in the unit mating connector. Be sure

the locking tabs at the sides are engaged.

2

Connector

NOTE: 

Order Kit RAK4002CW to enable a quick

disconnect inside the junction box. 

15

Summary of Contents for AZ61H15DAB

Page 1: ...inet and Case 9 Ventilation Filter 9 Installation Instructions Electrical Connection 13 16 Installing the Zoneline 17 18 Optional Drain Kit 19 Preparation 11 Replacing an Existing Unit 12 Troubleshooting Tips 20 21 Normal Operating Sounds 22 Consumer Support Consumer Support Back Cover Warranty 23 Español For a Spanish version of this manual visit our Website at www zoneline com literature Para co...

Page 2: ...damaged A damaged power supply cord must be replaced with a new power supply cord obtained from the manufacturer and not repaired Do not use a cord that shows cracks or abrasion damage along its length or at either the plug or connector end Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongly recommend that any servicing be performed by a ...

Page 3: ...shows the set temperature not the room temperature Sleep Press to set the air conditioner to run for 8 hours before it automatically returns to the previous setting When in the cooling mode and the sleep timer is set the set temperature will automatically increase 2 F after the second hour then 1 F each hour over the next two hours Also the fan speed will change to low When in the heating mode the...

Page 4: ... efficiency Energy Tip Keep the vent control in the closed position The room air will be filtered and circulated Air Direction To change the air direction remove the room cabinet Remove the 7 louver screws that hold the louver insert in place Flip the louver insert 180 replace the screws and the room cabinet Remove the room cabinet and flip the louver insert to change the air direction 4 Other fea...

Page 5: ...he down arrow to set the indoor fan to cycle on off when the unit is heating or cooling Press the up arrow to set the indoor fan to run continuously This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions 8 Auxiliary Set Button Access Cover Cooling Cycle Heating Cycle Cooling Continuous Heating...

Page 6: ...X SET mode or press MODE to continue setting other functions When Freeze Sentinel is activated it automatically provides heat without user interface This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41ºF and OFF at 46ºF When Heat Sentinel is activated it automatically provides cooling without user interface This helps to prevent an excessively hot room by turning the...

Page 7: ...only Green High Speed Fan Green Low Speed Fan Red 24 V AC only EXT FAN CDC 24 VAC R FAN LO G FAN HI G REV VAL B COMP Y AUX HEAT W COMMON C Duct Mode The default setting for Mode 7 is OFF This setting is used when the unit is installed using a duct adapter kit If the unit is ducted the Duct Mode needs to be set to ON This increases the fan speed to ensure proper circulation Press MODE until a 7 app...

Page 8: ...et to ON for the unit to operate with a Class 2 Remote Wall Thermostat See the installation instructions supplied with the remote thermostat and Mode instructions on page 7 IMPORTANT The Zoneline thermostat connections provide 24 V AConly If using a digital electronic wall thermostat you must set it to the 24 V ACsetting See the Installation Instructions for the wall thermostat CAUTION Damage to a...

Page 9: ...ge the unit Use a vacuum to remove debris from the filter Use a damp rag to wipe down the filter and surrounding area after vacuuming Outdoor Coils The coils on the outdoor side of the Zoneline should be checked regularly If they are clogged with dirt or soot they may be professionally steam cleaned You will need to remove the unit from the wall sleeve to inspect the coils The dirt buildup occurs ...

Page 10: ...hrough the filters from the back side Dry thoroughly before replacing NOTE The air filters are interchangeable and will fit in either the right or left side To remove the air filters To replace the air filters CAUTION Do not operate the Zoneline without the filters in place If a filter becomes torn or damaged it should be replaced immediately Operating without the filters in place or with damaged ...

Page 11: ...rdinances For personal safety this Zoneline must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do not use an extension cord with this unit Aluminum building wiring may present special problems consult a qualified electrician When the unit is in the OFF position there is still voltage to the electr...

Page 12: ...ctors and gaskets that mount to the unit to direct the hot exhaust air away from the air intake to allow the unit to function properly The grille must have a 65 minimum free area Any vertical deflectors in the existing rear grille should be removed to decrease condenser air recirculation that can cause the unit to short cycle and lead to premature component failure use the correct power cord Local...

Page 13: ... is done in accordance with these instructions and all electrical codes Branch Circuit and Proper GE Unit Amperage Rating Subbase Kit 15 RAK204D15P 20 RAK204D20P 30 RAK204D30P A power supply kit with LCDI must be used to supply power to the Zoneline unit The appropriate kit is determined by the voltage the means of electrical connection and the amperage of the branch circuit Connections of 208 or ...

Page 14: ...r use on 7000 BTUmodels The instructions provided with the selected subbase kit must be carefully followed It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes Branch Circuit and Proper GE Power Unit Amperage Rating Subbase Kit Supply Kit 15 RAK204E15 RAK5172 20 RAK204E20 RAK5202 30 RAK204E30 RAK5302...

Page 15: ...unctionbox toattachconduitcomingfromthebranchcircuit Removetheknockout attachtheconduitandbringwires intothejunctionbox Leave6 ofwirefreeattheendof theconduittoallowconnectionstobemade 2 If a fuse and fuseholder are to be used the knockout at the top of the box is for mounting a Buss fuseholder Be sure the fuse and fuseholder are of the same rating as the branch circuit Leadwires at the fuse can b...

Page 16: ...Breaker 4 70 4 53 KW 230 208 Volt Heater Wattage Power Supply Kits Circuit Protective Device 230 208 Volts RAK4157 15 Amp Time Delay Fuse or Breaker 2 40 2 32 KW RAK4207 20 Amp Time Delay Fuse or Breaker 3 30 3 20 KW RAK4307 30 Amp Time Delay Fuse or Breaker 4 70 4 53 KW 265 Volt Heater Wattage Power Supply Kits Circuit Protective Device 265 Volts RAK5157 15 Amp Time Delay Fuse or Breaker 2 40 KW ...

Page 17: ...ases are insulated Insulation kit RAK901L is available for use with RAB77A4 or existing uninsulated wall cases when needed NOTE For installation with a subbase or duct adapter see the instructions packed with those kits 1 Stiffener Protective panel Slit PREPARE THE uNIT Carefully remove shipping tape and foam shipping blocks from the room cabinet compressor and vent door There may be multiple bloc...

Page 18: ... rail along the unit top 1 then pushing it in at the bottom 2 4 Installation Instructions 18 NOTE There are several extra holes in the unit side flanges for installation in wall cases other than GE To avoid damaging the flange insulation the installer should use an awl or other sharp tool to puncture the insulation in the appropriate holes before installing the attachment screws INSTALLINg THE ZON...

Page 19: ...lding walls we recommend the use of RAD10 Drain Kit External Drain See the Installation Instructions in the RAD10 kit Internal Drain See the Installation Instructions in the RAD10 kit Type A screw for metal case or Type B screw for molded case Square drain holes Square drain holes The drain is located under the cabinet Neoprene sponge gasket Steel mounting plate 1 2 O D drain tube Neoprene sponge ...

Page 20: ...nterrupter Press the RESETbutton located on the power cord plug device is tripped or the box near the plug If the RESET button will not stay engaged discontinue use of the Zoneline and contact a qualified service technician Zoneline does not cool Indoor airflow Make sure there are no curtains blinds or furniture or heat as it should is restricted blocking the front of the Zoneline Outdoor airflow ...

Page 21: ...ff the warm enough during produces air that feels heat pump and warms with electric heat only heating operation cooler than desired NOTE use of this option will result in increased energy consumption The unit is not The Smart Fan Auxiliary See smart fan Cooling Heating on page 5 blowing out air Controls may be set to cycle The electric heating The power cord is not Remove the room cabinet and make...

Page 22: ... will run regardless if the unit may be cooling or heating Other times the fan will run longer than the heating cooling cycle or kick on occasionally This is normal and is done to improve room comfort and balance You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off Thi...

Page 23: ...r due to unreasonable use including failure to provide reasonable and necessary maintenance Failure or damage resulting from corrosion due to installation in a coastal environment except for models treated with special factory applied anti corrosion protection as designated in the model number Damage to product caused by improper power supply voltage accident fire floods or acts of god Incidental ...

Page 24: ...he hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and accessories GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order on line today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contained in this manual cover pr...

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