GEA VARIVENT Mixproof T R Series Operating Instructions Manual Download

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Data/date: 2014-12-01

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221ELI001635G_8.DOC

Ersatzteilliste / Spare parts list

Doppelsitz-Bodenventil T_R

Mixproof Bottom Valve T_R

GEA Mechanical Equipment

Pos.
Item

Benennung / Designation

Werkstoff

Material

1 ½" OD

2" OD

2 ½" OD

3" OD

4" OD

6" OD

Dichtungssatz / sealing set *

EPDM

FKM

HNBR

221-000834
221-000835

221-000836
221-000837

221-000838
221-000839
221-004242

221-002827
221-002828

Dichtring / sealing ring

EPDM

FKM

HNBR

924-085
924-083
924-313

924-088
924-087

Lager / bearing
Lager 3A / bearing 3A

PTFE/Kohle

SUSTA-PVDF

935-002
935-099

935-003
935-102

Lagerscheibe / bearing disk

1.4301

221-142.03

221-142.04

O-Ring / O-ring

EPDM

FKM

HNBR

930-144
930-171
930-633

930-150
930-176
930-634

930-260
930-259

O-Ring / O-ring

NBR

930-004

930-007

V-Ring / V-ring

EPDM

FKM

HNBR

932-021
932-033
932-088

932-024
932-035
932-090

932-042
932-041

V-Ring / V-ring

EPDM

FKM

HNBR

932-019
932-032
932-084

932-023
932-034
932-089

932-045
932-044

Laterne / lantern

1.4301

221-121.07

221-121.08

221-186.04

221-186.05

221-121.22

Reinigungshaube / bonnet

1.4404

221-146.01

221-146.02

Widerlager / thrust bearing

1.4301

221-403.02

221-403.03

Ventilteller T_R /
valve disk T_R

1.4404 221-000673 221-000666 221-000650 221-000680 221-000644 221-001937

Doppelteller T_R /
double disk T_R

1.4404 221-000676 221-000669 221-000663 221-000679 221-000647 221-004817

Druckfeder / pressure spring

1.4310

931-002

931-280

931-093

Führungsring / rod guide ring

Turcite

935-021

935-025

Führungsring / rod guide ring

Turcite

935-056

935-042

935-043

935-072

Führungsring 3A /
rod guide ring 3A

MF6 935-117 935-117 935-113 935-113 935-114 935-118

O-Ring / O-ring

EPDM

FKM

HNBR

930-243
930-244
930-640

930-356
930-357

O-Ring / O-ring*

EPDM

FKM

HNBR

930-246
930-247
930-631

930-266
930-265

O-Ring / O-ring*

EPDM

FKM

HNBR

930-235
930-162
930-638

930-268
930-164
930-639

O-Ring / O-ring

HNBR

930-026

930-035

Überwurfmutter / cap nut

1.4571

933-456

933-482

Schneidring / cutting ring

1.4571

933-455

933-481

Stützhülse / support sleeve

1.4571

933-382

933-385

Sitzring D / seat ring D

1.4404

221-402.01

221-402.03

221-402.02

221-402.05

Klemmverbindung KL
Clamp joint KL

1.4401 221-507.04

221-507.04

221-507.09 221-507.09 221-507.11

221-507.14

Klemmverbindung KL
Clamp joint KL

1.4401 221-507.06

221-507.06

221-507.06 221-507.06 221-507.06

221-507.11

Sechskantmutter / hex. nut

1.4305

912-036

Dichtring / sealing ring

EPDM

FKM

HNBR

924-305
924-307
924-333

924-296
924-308
924-331

924-254
924-309
924-332

924-261
924-320

Leckagegehäuse /
leaking housing

1.4404 221-000665 221-000665 221-000641 221-000641 221-000643 221-002137

Reinigungsdüse /
cleaning nozzle

PVDF 221-334.01 221-334.01 221-334.02 221-334.02 221-334.02 221-334.03

V-Ring RA / V-ring RA

EPDM

FKM

HNBR

221-365.07
221-365.10
221-365.18

221-365.08
221-365.11
221-365.20

221-365.09
221-365.12
221-365.19

221-365.16
221-365.17

401

Gehäuse V1 / housing V1

1.4404

221-101.28

221-101.29

221-101.30

221-101.31

221-101.32

221-101.72

402

Gehäuse V2 / housing V2

1.4404

221-102.53

221-102.54

221-102.55

221-102.56

221-102.57

221-102.58

Antrieb / actuator

Siehe Ersatzteilliste für Antrieb VARIVENT

/ see spare parts list for actuator VARIVENT

Anschlusskopf / control module T.VIS
Anschlusskopf S / Control module S

Siehe Ersatzteilliste für Anschlusskopf T.VIS / see spare parts list for control module T.VIS
Siehe Ersatzteilliste für Anschlusskopf S / see spare parts list for control module S

Gehäuseanschluss T / housing connection T

Siehe Ersatzteilliste/Maßblatt für Gehäuseanschluss T /
see spare parts list/dimension sheet of housing connection T

* im Dichtungssatz sind die Pos. 1, 2, 5, 6, 7, 8, 22, 23, 24, 29, 65 und 94 enthalten. /

* In the sealing set are according items1, 2, 5, 6, 7, 8, 22, 23, 24, 29, 65 and 94.

Die mit

gekennzeichneten Pos. sind Verschleißteile. / Items marked with

are wearing parts.

Summary of Contents for VARIVENT Mixproof T R Series

Page 1: ...e Operating Instructions VARIVENT Kaksi istukkainen pohjaventtiili T_R T_RL T_RC Mixproof Bottom Valve T_R T_RL T_RC Julkaisu Issue 2015 09 Suomi English GEA Mechanical Equipment engineering for a bet...

Page 2: ...2015 09 Kaksi istukkainen pohjaventtiili T_R T_RL T_RC Mixproof Bottom Valve T_R T_RL T_RC...

Page 3: ...ntents Important Abbreviations and terms 2 Safety Instructions 4 Designated Use 4 Personnel 4 Modifications spare parts accessories 4 General instructions 4 Marking of safety instructions in the opera...

Page 4: ...nv linen standardisoimisj rjest kg painon mittayksikk kilogramma kN voiman mittayksikk kilonewton Important Abbrevia tions and Terms BS British standard bar Unit of measure for pressure All pressure r...

Page 5: ...n putkimitta BS Outside Diameter tuuma IPS amerikkalainen putkimitta Iron Pipe Size Cv Wert flow coefficient US gallons per minute 1 Cv 1 17 x Kv l Unit of measure for volume litre max maximum mm Unit...

Page 6: ...ely for the purposes de scribed below Using the valve for purposes other than those mentioned is considered contrary to its designated use Tuchenhagen cannot be held liable for any damage resulting fr...

Page 7: ...death CAUTION Dangerous situation which may cause slight injury or damage to material When working in potentially explosive atmospheres strictly observe the instructions for commissioning and maintena...

Page 8: ...4 osanumero 221 104 98 Special hazardous spots DANGER In the event of malfunc tions set the valve out of operation disconnect the valve from the power and the air supply and secure it against reactiva...

Page 9: ...1 When the valve switches when the valve seat is cleaned or if a seal is defective cleaning medium escapes from the leakage outlet This leakage must be collected in a suitable container e g a funnel...

Page 10: ...stuneet j kiteet h vi v t Transport DANGER For transport of the package units valves only use sui table lifting gears and slings Observe the instruction symbols on the package and on the valve Handle...

Page 11: ...tia T_R ilman nostok ytt puhdistusliit nn ll varus tettuna T_RL nostok yt ll puhdistusliit nn ll varustettuna T_RC nostok ytt ll varustettuna ilman puhdistus liit nt Kaksi istukkainen pohjaventtiili T...

Page 12: ...supply 3 pneumatic connection for supply 4 actuator 5 lifting actuator 6 lantern 7 CIP connection 8 double disk 9 valve disk 10 cleaning nozzle For housing configura tions see spare parts drawing 1 2...

Page 13: ...or supply 4 actuator 5 lifting actuator 6 lantern 7 leakage indicator 8 double disk 9 valve disk 10 snap seal with O ring For housing configura tions see spare parts drawing 1 2 3 4 5 6 7 8 9 Kaksi is...

Page 14: ...losuhteissa Cleaning CIP solution is introduced into the leakage outlet system through a separate CIP connection 1 inte grated in the lantern The CIP solution is then sprayed through a ring nozzle 2 i...

Page 15: ...uated position Permanent light 1 yellow Actuated valve position 1 2015 09 Kaksi istukkainen pohjaventtiili T_R T_RL T_RC Mixproof Bottom Valve T_R T_RL T_RC 13 Puhdistus noston avulla Putkijohdon puhd...

Page 16: ...laske alle k ytt pistearvon Assembly and Operation Make sure that the valve is installed in the pipe system free of stress and no foreign materials e g tools bolts lubricants are enclosed in the syste...

Page 17: ...ktivoimalla venttiilin k ytt paineilmalla koh dasta Y3 Ks luku Vent tiilin T_RL ja T_RC irro tus tai Venttiilin T_R irrotus K nt kiinnitin 2 irrotetaan Pes liit nt T 1 irro tetaan When welding the hou...

Page 18: ...es hitsataan putkistoon tarpeen vaatiessa hitsaus lis aineen avulla Hitsauksen j lkeen sauma passivoidaan Welding the housing into the pipe DANGER If liquids are running in the pipe system tanks they...

Page 19: ...ctuator type Size Air needed dm3 n stroke 2 BD BL DN 25 40 50 0 66 CF CL DN 65 1 05 DG5 DL5 DN 80 DN 100 2 07 EH6Z ELR6 DN 125 4 45 EK6Z ELR6 DN 150 6 IPS 4 45 1 1dm3 n nousu 1ln nousu 61inch3 nousu 2...

Page 20: ...matic hoses must be cut square with a hose cutter Paineilmakaavio Hosing diagramm Kaksi istukkainen pohjaventtiili T_RL T_RC ja liit nt p T VIS Mixproof bottom valve T_RL T_RC with control module T VI...

Page 21: ...oton aikana ovatko kaikki tiivisteet vuodottomia Vaihda vaurioituneet tiivisteet Chapter continued Mounting the air hose Shut off the compressed air supply Push the air hose into the air connector in...

Page 22: ...appo ja niihin pohjautuvat yhdistel m tuotteet joiden pitoisuus on 0 3 1 5 l mp tilan ollessa 20 C Puhdistustulos riippuu seuraavista tekij ist l mp tila aika mekaniikka kemia likaisuusaste Cleaning a...

Page 23: ...en v li huuhtelujen avulla voidaan v ltt se ett n m j yk k juoksuiset tuotteet palavat kiinni vuototilaan l mm n johtamisen seurauksena ennen kuin venttiililautasta on mahdollista nostaa seuraavan ker...

Page 24: ...ti tehd n tavallisesti typpihapolla HNO3 noin 85 C l mp tilassa pitoisuuden ollessa 4 6 ja kosketusajan 6 8 tuntia Sugar solutions or sticky media often adhere to surfaces that come in contact with pr...

Page 25: ...kaat liian hitaasti kuivia kitkah vi t Vuoto Pes n O renkaat Irrota venttiilipes n viallisia venttiilipes alueella Vaihda pes n o renkaat Malfunction Cause Remedy CAUTION In the event of malfunctions...

Page 26: ...Kunnosspitov li suuntaa antava arvo Aineet joiden l mp tilat N 3 kuukauden v lein 60 C 130 C 140 F 266 F Aineet joiden l mp tilat N 12 kuukauden v lein 60 C 140 F Maintenance Inspections Within the ma...

Page 27: ...tached to the valve must be drained and if necessary cleaned or rinsed Shut off the control air supply unless it is required for dismantling the valve Disconnect the power supply Ennen irrotusta VAARA...

Page 28: ...ll k ytt paine ilmalla K ytt t ytet n paine ilmalla kohdasta X K nt kiinnitin 1 irrotetaan K yt st poistetaan ilma Unscrew the CIP hose 2 Dismantlingthe control module Remove the semi annu lar clamps...

Page 29: ...tettaessa sen painoa kannatetaan jotta istukkarengas ja venttiili lautanen eiv t vaurioidu Venttiilin sis ke vede t n pes st 1 Separating the valve from the housing CAUTION The surfaces of the balance...

Page 30: ...g 21 For valve T_RL remove spraying nozzle 22 For valve T_RC rmove snap seal 22 with O ring Spraying nozzle and snap seal are wearing sparts Venttiilin sis k keen irrotta minen k yt st Ohjausvipu 3 oh...

Page 31: ...poistetaan ja venttiili tangon kotelo 14 ote taan nostok yt st 4 O renkaisiin 9 5 20 p see nyt k siksi Dismantling the lifting actuator Draw off rinsing connection V9 from the drive sleeve 15 Put lif...

Page 32: ...en ett venttiili irrotettaessa sen painoa kannatetaan jotta istukkarengas ja venttiili lautanen eiv t vaurioidu Dismantling valve T_R Unscrew the CIP hose 22 DANGER When the hinged clamps 23 at the ho...

Page 33: ...K nt kiinnittimet 16 poistetaan ja osat 6 17 18 irrotetaan Ohjainrengas 5 irro tetaan Painejousi 19 vasta laakeri 7 ohjainrengas ja O renkaat 8 irro tetaan Puhdistussuutin 2 irrotetaan Withdraw valve...

Page 34: ...t venttiilinlautanen siksi suojaleuoilla ruu vipuristimeen Ruuvaa lis ksi piirtopuikon kaa reva puoli irti Piirtopuikko ty n net n V renkaaseen ja vedet n ulos Maintenance Cleaning the valve CAUTION T...

Page 35: ...opposite places along the circumference Insert the V ring evenly into position V renkaan vaihtaminen V renkaan kiinnitykseen on k ytett v kiinnitys ty kalua osanumero 229 109 88 V renkaat asetetaan p...

Page 36: ...he spare parts drawing Used seals must not be refitted since this would adversely affect the sealing function V renkaan RA vaihtaminen K yt V renkaan RA asennukseen kiinnitys ty kaluja V renkaat RA as...

Page 37: ...relieve Lubrication of seals and threads CAUTION For product contact seals do not use conventional grea ses and oils Observe the safety information sheets issued by the lubricant manufacturers Grease...

Page 38: ...drive sleeve 6 Valve T_RL Equip double disk 12 with V rings 23 24 cleaning nozzle 13 leakage housing O ring 11 seal ring 22 bearing 8 and bearing disk 9 Valve T_RC Equip double disk 12 with V rings 2...

Page 39: ...siihen ett istukkarengas asetetaan sill tavalla pesien v liin ett nuoli my hemmin osoittaa k yt n suuntaan kun venttiili on t ysin asen nettu CAUTION For horizontally installed valves take special ca...

Page 40: ...eakage hou sing 11 complete with seal rings 2 4 O ring 3 bearing 14 and bearing disk 13 with lantern using hinged clamp 12 Insert valve disk 1 into the double disk 18 and place everything into the lea...

Page 41: ...omenteilla Nm lbft Puolirenkaat 1 0 7 Saranarenkaat Valupuolirenkaat M6 9 6 6 Saranarenkaat Valupuolirenkaat M8 22 16 2 Valupuolirenkaat M10 45 33 Tightening torque Nm lbft Semi annular clamps at the...

Page 42: ...mm mm Valve T_R metric DN 40 22 DN 50 30 DN 65 30 DN 80 40 DN 100 40 DN 125 60 DN 150 60 inch OD 1 5 25 2 30 5 2 52 31 3 39 4 40 inch IPS 2 30 3 40 4 40 6 60 Valve T_RL T_RC metric DN 25 26 1 2 5 6 D...

Page 43: ...jy 1 m3 ilmaa Ilmaletku Metrinen Materiaali LD PE Ulkohalkaisija 6 mm Sis halkaisija 4 mm Tuuma Materiaali PA Ulkohalkaisija tuuma 6 35 mm Sis halkaisija 4 3 mm Technical Data Size DN 25 to 150 1 to 4...

Page 44: ...side diameter acc to ASME BPE 1 25 4 1 65 22 1 x 1 5 38 1 1 65 34 8 x 2 50 8 1 65 47 5 x 2 5 63 5 1 65 60 2 x 3 76 2 1 65 72 9 x 4 101 6 2 11 97 38 x Tuuma IPS Ulkohalkaisija Sein paksuus Sis halkaisi...

Page 45: ...nt 5 ep orgaaniset 80 C saakka v hentynyt k ytt ik hyv kest vyys v hentynyt k ytt ik hapot Enint 5 ep orgaaniset 100 C saakka ei kest hyv kest vyys ei kest hapot Vesi 80 C saakka hyv kest vyys hyv kes...

Page 46: ...o 80 C 176 F good resistant not resistant not resistant Caustics ber 5 reduced service life not resistant not resistant Anorganic up to 80 C 176 F good resistant good resistant good resistant Acids up...

Page 47: ...50 DN 100 Haka avain v nti holkin 25 3 pitelemiseen DN 125 6 IPS varten 408 204 Hook spanner for holding the drive sleeve 34 4 for DN 125 6 IPS Tappi Mandrel 6 mm 430 211 Asennustappi Mandrel 221 105...

Page 48: ...4 12 01 Seite Page 1 von of 5 221ELI001635G_8 DOC Ersatzteilliste Spare parts list Doppelsitz Bodenventil T_R Mixproof Bottom Valve T_R GEA Mechanical Equipment 401 402 Geh usekombinationen Housing co...

Page 49: ...57 930 356 930 357 1 23 O Ring O ring EPDM FKM HNBR 930 246 930 247 930 631 930 246 930 247 930 631 930 246 930 247 930 631 930 246 930 247 930 631 930 246 930 247 930 631 930 266 930 265 930 266 930...

Page 50: ...6 930 357 1 23 O Ring O ring EPDM FKM HNBR 930 246 930 247 930 631 930 246 930 247 930 631 930 246 930 247 930 631 930 246 930 247 930 631 930 246 930 247 930 631 930 266 930 265 1 24 O Ring O ring EP...

Page 51: ...30 631 930 246 930 247 930 631 930 246 930 247 930 631 930 266 930 265 1 24 O Ring O ring EPDM FKM HNBR 930 235 930 162 930 638 930 235 930 162 930 638 930 235 930 162 930 638 930 268 930 164 930 639...

Page 52: ...2 31 Leikkuurengas cutting ring 1 4571 933 481 933 481 32 Tukiholkki support sleeve 1 4571 933 385 933 385 34 Istukkarengas R seat ring R 1 4404 221 402 06 221 402 06 43 K nt kiinnitin hinged clamp 1...

Page 53: ...von of 4 221ELI001636FI_6 DOC Varaosaluettelo Spare parts list Kaksi istukkainen pohjaventtiili T_RC Mixproof Bottom Valve T_RC GEA Mechanical Equipment 46 16 B A D 9 65 43 2 5 145 43 73 1 4 21 8 401...

Page 54: ...engas R seat ring R 1 4404 221 402 01 221 402 01 221 402 03 221 402 03 221 402 02 221 402 04 221 402 05 43 kiristys tiiviste KL clamp joint KL 1 4401 221 507 04 221 507 04 221 507 09 221 507 09 221 50...

Page 55: ...935 113 935 114 935 118 34 Istukkarengas R seat ring R 1 4404 221 402 01 221 402 01 221 402 03 221 402 03 221 402 02 43 kiristys tiiviste KL clamp joint KL 1 4401 221 507 04 221 507 04 221 507 09 221...

Page 56: ...935 114 935 118 34 Istukkarengas R seat ring R 1 4404 221 402 01 221 402 03 221 402 02 221 402 05 43 kiristys tiiviste KL clamp joint KL 1 4401 221 507 04 221 507 03 221 507 11 221 507 14 46 kiristys...

Page 57: ...P iv ys date 2015 09 16 Page 1 of 4 221ELI001637FI_5 DOC Varaosaluettelo Spare parts list Kaksi istukkainen pohjaventtiili T_RL Mixproof Bottom Valve T_RL...

Page 58: ...ri cap nut 1 4571 933 456 933 456 933 456 933 456 933 456 933 482 933 482 31 Leikkuurengas cutting ring 1 4571 933 455 933 455 933 455 933 455 933 455 933 481 933 481 32 Tukiholkki support sleeve 1 45...

Page 59: ...30 026 930 026 930 026 30 Hattumutteri cap nut 1 4571 933 456 933 456 933 456 933 456 933 456 933 456 31 Leikkuurengas cutting ring 1 4571 933 455 933 455 933 455 933 455 933 455 933 455 32 Tukiholkki...

Page 60: ...kkuurengas cutting ring 1 4571 933 455 933 455 933 455 933 481 32 Tukiholkki support sleeve 1 4571 933 382 933 382 933 382 933 385 34 Istukkarengas seat ring 1 4404 221 402 01 221 402 03 221 402 02 22...

Page 61: ...7 02 221 617 02 221 617 02 221 617 02 221 617 02 221 617 03 221 617 04 7 Sicherungsring circlip 3 2315 T6 917 179 917 179 917 179 917 179 917 179 917 179 917 154 8 O Ring O ring NBR 930 846 930 846 93...

Page 62: ...21 409 09 1 4435 221 409 11 Ma e dimensions in mm A 52 7 66 84 84 115 142 B 135 155 155 190 215 D 0 3 105 145 165 165 200 225 H 22 24 24 5 41 28 27 5 S max 8 8 8 8 8 h 25 Erforderliche Schwei vorricht...

Page 63: ...HKH 0 HL GHU 0RQWDJH GHU 9RUULFKWXQJ XHUVW 6HJPHQWVSDQQHU YRQ DX HQ HLQVHW HQ XQG IL LHUHQ QVFKOLH HQG GLH MHZHLOLJH 3ODWWH YRQ GHU 7DQNLQQHQVHLWH HLQVHW HQ DV PD Q XJVGUHKPRPHQW GHU 0XWWHUQ GHU 9RUUL...

Page 64: ...QW FODPSLQJ GHYLFH IURP WKH RXWVLGH DQG VHFXUH LW 7KHQ ILW WKH UHOHYDQW SODWH IURP WKH LQVLGH RI WKH WDQN 7KH PD WLJKWHQLQJ WRUTXH IRU WKH QXWV LQ WKH IL WXUH LV 1P IWHU ZHOGLQJ TXLFNO FRRO WKH ZHOG V...

Page 65: ...84 115 142 169 193 D 70 85 85 114 154 184 212 H 25 25 65 30 30 30 30 H1 12 12 12 15 15 15 15 S 2 2 2 2 5 2 3 4 zul ssiger Druck in bar bei Verwendung mit permitted pressure in bar with using Klappring...

Page 66: ......

Page 67: ......

Page 68: ......

Page 69: ...67 2015 09 Kaksi istukkainen pohjaventtiili T_R T_RL T_RC Mixproof Bottom Valve T_R T_RL T_RC...

Page 70: ...chenhagen de We live our values Excellence Passion Integrity Responsibility GEA versity GEA Group is a global engineering company with multi billion euro sales and operations in more than 50 countries...

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