GE Osmonics F-801 Operation And Maintenance Manual Download

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F-801 Internal RO System by GE Osmonics

12552e - 27 Feb 04

2 - 8

Installation Guidelines and Instructions

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Summary of Contents for Osmonics F-801

Page 1: ...GE OSMONICS F 801 INTERNAL REVERSE OSMOSIS UNIT Operation and Maintenance Manual Revision E This Revision Supersedes P n 12552 Rev D ...

Page 2: ......

Page 3: ...0 4 1 10 5 Specifications Inlet Water Requirements Flow Rates Electrical Requirements Membrane Performance Characteristics Environmental Requirements 1 12 1 11 Disposal 1 13 1 12 Electromagnetic Interference 1 13 1 13 Service Assistance 1 14 1 14 Return Goods Authorization RGA 1 15 1 15 Symbols and Abbreviations 1 16 CHAPTER TWO INSTALLATION GUIDELINES AND INITIAL SYSTEM START UP 2 1 Section 2 1 I...

Page 4: ...ng Preparation 4 16 4 3 2 1 BIOSAN Cleaning Procedure 4 16 4 3 2 2 BIOSAN Recirculation and Dwell Time 4 17 4 3 2 3 BIOSAN Post Cleaning Rinse Procedure 4 18 4 4 F 801 Disinfection Indications 4 20 4 4 1 Formaldehyde Disinfection Preparation 4 20 4 4 1 1 Formaldehyde Pre Disinfection Procedure 4 21 4 4 1 2 Formaldehyde Disinfection and Dwell Time 4 22 4 4 1 3 Formaldehyde Post Disinfection Rinse P...

Page 5: ... Gauge Vibrates Erratically 5 7 5 6 Excess Product Pressure too high 5 7 5 7 Product Flow Too Low 5 7 5 8 Product Flow Too High 5 8 5 9 Membrane Product Pressure Too Low 5 9 5 10 Leaks 5 9 5 11 Low Percent Rejection 5 9 5 12 Rejection Display Fluctuates 5 10 5 13 TDS Value High 5 10 5 14 RO Fails to Draw Disinfectant 5 11 5 15 RO Pump Leaks 5 12 CHAPTER SIX DRAWINGS 6 1 CHAPTER SEVEN SPARE PARTS L...

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Page 7: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 1 1 General Information F 801 Internal RO System CHAPTER ONE GENERAL INFORMATION ...

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Page 9: ... glossary of relevant terms This safety summary does not contain all of the safety statements in the manual Other safety statements are included within the manual text and are enhanced and defined as follows NOTE Statements that provide further clarification CAUTION Statements identifying conditions or practices that could result in equipment or other property damage WARNING Statements identifying...

Page 10: ...tions warranting the label are eliminated DO NOT OPERATE IN A FLAMMABLE ATMOSPHERE To avoid fire or explosion do not operate this device in an explosive environment or near flammable anesthetics DO NOT TRY TO CATCH THE EQUIPMENT IF IT STARTS TO FALL OVER The overall assembly is weighty and can cause physical harm 1 3 Applications The F 801 Internal Reverse Osmosis RO System is designed to purify w...

Page 11: ...imum capacity of 1 6 gallons per RO per minute of continuous flow for as long as and as often as the RO is operating TEMPERATURE The F 801 RO is normally connected to a cold water supply The performance specifications of the RO are based on 77 F 25 C feed temperature Each degree Fahrenheit the feed water temperature falls the RO product flow decreases approximately 1 5 and each degree Celsius drop...

Page 12: ... pipe dope must be avoided since it may leach objectionable and potentially dangerous impurities into the water 1 6 Theory of Operation The F 801 Portable Reverse Osmosis system RO purifies a given feed water by way of reverse osmosis for use in hemodialysis applications The F 801 RO possesses monitoring for pressure product water quality and membrane performance percent rejection The unit include...

Page 13: ... membrane housing end caps fittings and a membrane The thin film membrane will produce 600 15 gallons per day of product water depending on membrane condition and water temperature Waste Flow The Waste Flow is controlled by a length of 1 8 capillary tubing The length of the tube is factory determined to correctly govern the wastewater flow to drain CAUTION This tube must not be shortened Dialyze F...

Page 14: ...e is no hose connected to the fitting Product Port The Product Port is a white colored quick disconnection port for the output of purified product water The port has a check valve that closes when there is no hose connected to the fitting Waste Port The Waste Port is a red colored quick disconnection port for the output of concentrate or waste to the drain The port has a check valve that closes wh...

Page 15: ...re Adjust Regulator The Pressure Adjust Regulator inside the RO is used to set the maximum product pressure needed to supply a dialysis machine Adjusting this regulator will also result in small adjustments in the pump pressure Pre and Post filter Pressure Gauges The Pre filter pressure gauges are mounted on top of the pre filter housing and display the feed water pressure from zero to 100 PSI The...

Page 16: ... The Product Water Total Dissolved Solids TDS digital display indicates product water purity in mg L ppm It is temperature compensated to adjust the value of the display with changing water temperature for better accuracy Less Than 0 5 mg L Check System Lamp The Less Than 0 5 mg L Check System lamp illuminates when the TDS reading is 0 5 mg L or less This indicates a need to evaluate the RO system...

Page 17: ...m magnesium and other scale producing contaminants from the feed water Their removal prevents the build up of scale on the membrane surface A control valve drives the regeneration of the softener and will remove the hardness ions with a brine solution and rinse the ion exchange bed afterwards The control valve is normally governed by a semi automatic time clock There are two sizes of softener tank...

Page 18: ...lysis machine pH operating 5 5 10 5 TF Membranes pH w chloramines present operating 5 5 8 5 TF Membranes pH cleaning 2 0 11 0 TF Membranes Pressure dynamic 30 PSI 100 PSI 1 10 2 Flow Rates Product Flow based on the following conditions New Membranes Operating Pressure 150 PSI Product Pressure 1 PSI Feed Water Temperature 77 F 25 C GPM LPM GPD LPD 41 1 55 588 2225 8 Membrane flux may vary 15 Waste ...

Page 19: ... in the presence of condensation 1 11 Disposal Disposal of this product or parts must be carried out according with local disposal codes 1 12 Electromagnetic Interference This equipment can generate uses and can radiate radio frequency energy and if not installed and used in accordance with these instructions may cause harmful interference to other devices in the vicinity However there is no guara...

Page 20: ...partment at 800 633 3080 or 206 395 2200 Technicians are available for all calls between 7 00 a m and 4 30 p m PST Monday through Friday Technicians are also available at other times for emergency calls only Product consultants will be on hand to discuss the problem with you and endeavor to rectify it over the phone If the problem appears to be of a more serious nature you will be given instructio...

Page 21: ... request Technical Service A GE Osmonics Technical Service representative will provide instructions and a return authorization number which needs to be clearly written on the outside of the box used to ship your materials All equipment must be shipped to GE Osmonics with the freight prepaid by the customer Call our Customer Service Center with any questions or issues concerning freight claims and ...

Page 22: ... Medical Instrumentation CA Cellulose Acetate C Celsius CSA Canadian Standards Association cc Cubic Centimeters cf Cubic Foot feet cfu ml Colony Forming Units per milliliter cm Centimeters DI Deionization F Fahrenheit FDA Food and Drug Administration Ft Foot feet GPD Gallons Per Day GPM Gallons Per Minute GHT Garden Hose Thread gr Grains GAC Granular Activated Carbon HZ Hertz HP Horse Power lbs Po...

Page 23: ...onal Sanitation Foundation PA Polyamide P N Part Number ppm Parts Per Million psi Pounds Per Square Inch PVC Polyvinyl Chloride QD Quick Disconnect RO Reverse Osmosis ROMA Reverse Osmosis Membrane Assembly TB Terminal Barrier Strip TB2 Example TB2 1 refers to the terminal marked number 1 on the Power Supply Terminal Barrier Strip TF Thin Film TDS Total Dissolved Solids UL Underwriters Laboratory V...

Page 24: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 1 18 General Information NOTES ...

Page 25: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 2 1 Installation Guidelines and Instructions F 801 Internal RO System CHAPTER 2 INSTALLATION GUIDELINES AND INITIAL SYSTEM START UP ...

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Page 27: ...ly rinsed of all carbon fines and ash before connecting to the RO unit Otherwise irreparable damage to the TF membrane will result refer to Carbon Manual WARNING Do not rinse carbon tanks until they are ready to be used in service Carbon tanks that have been wetted and allowed to sit unused will grow bacterial WARNING The ROMA is stored with 1 wt sodium metabisulfite from the factory Follow all Ma...

Page 28: ... water quality Consult your facility physician An AAMI analysis and bacteria test of the product water must be obtained and interpreted before using the RO unit for hemodialysis treatment refer to the Product Water Analysis procedure and the Product Water Culture Procedure CAUTION New RO units with thin film TF membranes must be rinsed to drain with normal pressures for a minimum of three 3 hours ...

Page 29: ... Medical Instrumentation Standards it is necessary to perform an AAMI Water Quality Analysis test For new units the RO must be operated rinsed to drain for at least two hours before taking a sample to ensure that the membranes are free of preservative or other contaminants which would invalidate the test WARNING There are many documented clinical risks in using less than AAMI Standard product wate...

Page 30: ...he bottle completely with RO product water and cap it immediately 8 Fill out the laboratory requisition form Ensure the requisition form has at a minimum information to identify the facility or location of the RO the serial number or facility equipment number to ensure which RO was tested and name phone number and address of whom to contact 9 Place the bottle and the completed requisition in the p...

Page 31: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 2 7 Installation Guidelines and Instructions NOTES ...

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Page 33: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 3 1 1 System Operation F 801 Internal RO System CHAPTER 3 SYSTEM OPERATION ...

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Page 35: ...unit sideways as this may cause the unit to tip over If it is necessary such as in tight patient areas use extreme caution and do not push it in a direction where it could fall onto someone CAUTION Do not try to catch the equipment if it starts to fall over If moving up or down a ramp get help if unable to handle the load NOTE Obtain a copy of the F 801 Operation Log Sheet see Technote section of ...

Page 36: ...uality 8 The TDS monitor should stabilize within 2 minutes of start up The TDS during this time may be higher than the alarm set point The audible alarm may be muted at this time by pressing the alarm mute switch The alarm mute switch will silence the audible alarm for 30 45 seconds each time the switch is used WARNING When the RO is used for dialysis service a test for disinfectant residual MUST ...

Page 37: ...owable Contaminant Level Read the total dissolved solids TDS It should read normal for the region The alarm should be set to twice the initial installation TDS reading or the next higher setting WARNING The product water must be shown to meet AAMI Standard Water Quality in the TDS range displayed on that particular water source refer to AAMI Maximum Allowable Contaminant Level NOTE Mg L may be use...

Page 38: ...ia to proliferate c Using aseptic technique place the line over the bicarbonate container open the product valve and dispense as needed d When finished dispensing close the product valve reconnect the product line to the inlet water line of the dialysis machine and open the product valve 2 Continue with your normal set up routine 3 3 Shut Down Procedure The following procedure when performed in se...

Page 39: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 3 7 7 System Operation NOTES ...

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Page 41: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 4 1 Routine Maintenance F 801 Internal RO System CHAPTER FOUR ROUTINE MAINTENANCE ...

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Page 43: ...to the disinfection procedure in this manual NOTE The first part of this section provides the timelines and simple instructions for maintenance of your RO The specific instructions and procedures for the more complex maintenance items are provided in the second part of this section 4 1 1 Daily Per Treatment Maintenance 1 Test and record the hardness level of the feed water in the pretreatment log ...

Page 44: ...ing Adjustments to the product pressure may be made with the pressure adjust regulator knob located inside the RO module NOTE After adjusting product pressure verify that pump pressure is within normal range 8 Measure and record the feed water temperature if blending hot and cold water CAUTION Damage may occur to the RO system membrane if the incoming water temperature is higher than 32 C 90 F WAR...

Page 45: ...if needed Refer to the disinfection procedure in this chapter 4 1 3 Monthly Maintenance 1 Take a product water culture to test for bacteria colony forming units count 200 cfu ml Refer to the product water culture procedure in this chapter Disinfect if results indicate higher cfu count NOTE Water cultures should be taken prior to disinfection and after disinfection to determine effectiveness 2 Visu...

Page 46: ... Hardness fluctuations CAUTION If feed water changes in its constituents the pretreatment components may need to be reassessed for proper capacity 6 Inspect casters and caster mounting plates for damage If damage is evident replace casters 7 Tighten all hardware for the pretreatment stand assembly This includes casters handle bolts leg attaching bolts etc 4 1 5 Annual Maintenance 1 An AAMI Water Q...

Page 47: ...ic plugs 4 Turn on the motor and run for 10 minutes 4 2 2 Leak repair General information Any leak from any part of the system should be corrected as soon as possible Left unattended leaks can cause secondary damage necessitating expensive repairs NOTE Use FDA NSF approved silicone sealant or Teflon tape on all threaded connections Threaded Connections 1 Prior to performing this maintenance on any...

Page 48: ...ak is still present de pressurize system again and tighten the fitting another quarter turn Check again for leaks Over tightening can crack the female fitting 7 If the leak continues it may be necessary to replace the male threaded fitting and or the female threaded fitting Tubing connections ...

Page 49: ... fibers from the swab or towel inside the fitting 8 Lubricate the O ring sparingly with silicone O ring lubricant and place the O ring back inside the fitting 9 Replace the gripper collar 10 With a tubing cutter or sharp utility knife cut off approximately to 1 of the tube Carefully cut the tube as square perpendicular to the length as possible Inspect remaining tubing for marks scratches and repl...

Page 50: ...delta pressure lower than 8 PSI 6 Check the O ring in the groove of the filter housing Replace the O ring GE Osmonics p n 40694 if it appears worn or damaged 7 Clean and rinse the pre filter housing a Optional a 1 bleach solution may be used to sanitize the housing rinse thoroughly 8 Insert the new pre filter cartridge into the housing Ensure that the pre filter is firmly in place 9 Re install the...

Page 51: ...e RO membrane performance at its best Cleaning removes the silt organic and mineral deposits that collect on the RO membrane surface which if left untreated encourage bacterial growth and will eventually impair the RO membranes ability to perform Disinfection kills most of the bacteria that may be present in the system but it does not remove the deposits on the membrane There are a variety of indi...

Page 52: ...uired Materials Required LIQUICLEAN 103 Low pH liquid GE Osmonics Part No 1228653 1 Gal LIQUICLEAN 511 High pH liquid GE Osmonics Part No 1228791 1 Gal high and low pH cleaner 2 Gallons pretreated water Disinfect container with volume of 2 gallon or more pH test strips phosphate testing kit optional product rinse line clear hose with male QD fitting on one end open on the other DO NOT USE warning ...

Page 53: ...ion and connect the female portion to the red fitting on the disinfect tank CAUTION By connecting all the lines to the disinfect cleaning tank the system is set up for recirculation Never leave the unit unattended in the recirculation mode 4 3 1 2 Cleaner Recirculation and Dwell Time 1 Turn the Dialyze Flush valve to the Flush position and open the product valve The Flush mode will allow the flow ...

Page 54: ...tion and must NOT be used to supply water to the Fresenius dialysis machine or for any other purpose until a complete rinse procedure has been performed See Cleaner Rinse Procedure below 4 Let the RO stand dormant with cleaning solution in it for sixty minutes with a maximum of overnight 4 3 1 3 Post Cleaning Rinse Procedure 1 After the dwell time remove the waste hose and clear accessory flush li...

Page 55: ...e to the pre cleaning values A During this rinse period rotate the Dialyze Flush valve to the Flush position briefly and then back to Dialyze three times to build up and release pump pressure This aids in flushing the cleaner from the system 10 Test the product water for post cleaning pH and compare it to the pre cleaning pH level The values should be the same or very close to the pre cleaning pH ...

Page 56: ...sinfect container with volume of 2 gallon or more pH test strips product rinse line extension hose DO NOT USE warning labels not provided by GE Osmonics cleaning disinfect log sheets most current log sheets for water quality comparison sterile gauze and tape 4 3 2 1 BIOSAN Cleaning Procedure Read and understand all BIOSAN cleaning instructions before beginning procedure 1 Connect the water inlet l...

Page 57: ...ed fitting on the disinfect tank CAUTION By connecting all the lines to the disinfect cleaning tank the system is set up for recirculation Never leave the unit unattended in the recirculation mode 4 3 2 2 BIOSAN Recirculation and Dwell Time 1 Rotate the Dialyze Flush valve to the Dialyze position This will allow the BIOSAN to pass from the rejection side of the membrane through to the product side...

Page 58: ...NG The F 801 RO machine in now completely filled with BIOSAN cleaning solution and must NOT be used to supply water to the Fresenius dialysis machine or for any other purpose until a complete rinse procedure has been performed See Cleaner Rinse Procedure below 5 Allow the BIOSAN to dwell in the RO for a minimum of one hour NOTE Thin film RO membranes The F 801 RO unit may be stored in BIOSAN for u...

Page 59: ...g usual rejection and usual TDS reading Refer to your operating log for usual readings and compare to the pre cleaning values A During this rinse period rotate the Dialyze Flush valve to the Flush position briefly and then back to Dialyze three times to build up and release pump pressure This aids in flushing the cleaner from the system 10 Test the product water for post cleaning pH and compare it...

Page 60: ...ative chemical agents may be employed CAUTION Glutaraldehyde and Actril are not recommended disinfectants for the F 801 4 4 1 Formaldehyde Disinfection Preparation WARNING Always wear rubber gloves apron and facemask Use proper ventilation during disinfection and rinse out A face respirator with an organic cartridge to remove formaldehyde fumes may be worn DO NOT BREATHE FUMES OR ALLOW FORMALDEHYD...

Page 61: ...lose the product valve Disconnect the product line white QD from inlet line of the Fresenius dialysis machine Cover exposed inlet water line with sterile gauze and secure with tape 3 Connect the product rinse line to the product line and connect the product line to the white fitting on the disinfect cleaning tank Open the product valve 4 Connect the feed line green QD from the pre filter outlet to...

Page 62: ...nce the RO is turned on in disinfect mode step 2 2 Turn the F 801 RO unit ON Let the RO operate for 5 10 minutes Product pressure during this step should read near zero CAUTION Check that there is waste flow within 10 seconds If not turn RO OFF and verify that the disinfect line is connected properly CAUTION DO NOT ALLOW PUMP TO RUN DRY Damage will occur if pump is run dry CAUTION Do not allow air...

Page 63: ... position 4 Turn the F 801 RO unit ON Rinse for 20 minutes with the Dialyze Flush valve in the Dialyze position until the rejection and TDS monitors displays normalize e g usual rejection and usual TDS reading Refer to your operating log for usual readings and compare to the pre cleaning values A During this rinse period rotate the Dialyze Flush valve to the Flush position briefly and then back to...

Page 64: ... of three 3 hours before first exposure to Renalin No mandatory pre rinse of the membranes is required for future disinfections CAUTION RENALIN is corrosive to most metals other than stainless steel The F 801 RO uses only compatible materials RENALIN type products contain oxidizing agents and are potentially damaging to thin film polyamide membranes It is imperative that all the precautions and in...

Page 65: ...re will raise the temperature of the solution The operator must be prepared to add RO ice to the solution or discontinue the procedure when the water temperature approaches 77ºF 25 C NOTE At a minimum a low pH cleaning should be performed prior to disinfection It is preferred that a low and high pH cleaning be done 1 Read and understand the RENALIN disinfection procedure Pay particular attention t...

Page 66: ...culating until a positive test is achieved a Close the product valve b Remove product line from tank c Hold line over sample container and slowly open the product valve d Test solution with a gross presence disinfectant test strip e If positive close the product valve return line to tank and open product valve WARNING If a positive PRESENCE test result is not achieved continue to recirculate for a...

Page 67: ...he RO unit as this will damage the pump 6 Disconnect the feed water line green QD from the disinfect tank and disconnect the RO drain line extension red QD This closes the internal valves in the QD connectors sealing the lines to prevent leakage of disinfectant 7 Allow the RO to soak in the disinfecting solution for 36 minutes 12 hrs Thirty six minutes contact time is expected to result in 90 bact...

Page 68: ...DS reading Refer to your operating log for usual readings and compare to the pre cleaning values A During this rinse period rotate the Dialyze Flush valve to the Flush position briefly and then back to Dialyze three times to build up and release pump pressure This aids in flushing the cleaner from the system 6 Test product water for disinfectant with test kit If the test is positive continue to ri...

Page 69: ...product water is 200 colony forming units A bacterial count above the maximum level may be harmful to the hemodialysis patient OTHER Consult your lab to find out what type of sterile container to use and how much product RO water is required to perform the test Make certain that your laboratory is informed of the correct procedure for performing a product water culture A spread plate method NOT a ...

Page 70: ...roduct line over a container and allow approximately 100 cc of product RO water to flow to the drain or allow product water to flow for 30 seconds 6 Maintaining aseptic technique hold the product line over the sterile container with the product water flowing 7 Fill the container with RO product water If using commercial samplers follow the manufacturer s instructions 8 Aseptically cap the specimen...

Page 71: ...ARNING Always wear rubber gloves an apron and a facemask If the room has ventilation use it If not wear a face respirator with an organic cartridge to remove formaldehyde fumes DO NOT BREATHE FUMES OR ALLOW FORMALDEHYDE TO COME IN CONTACT WITH SKIN OR EYES Refer to the MSDS supplied by the manufacturer of the formaldehyde formalin product 1 If formaldehyde is chosen to disinfect the RO follow the ...

Page 72: ...fect line waste line feed water line power and product line 4 Coil the hoses and power cord and cover the RO with a large plastic bag to protect the RO from dust WARNING After storage the RO unit must be completely rinsed of BIOSAN and a bacterial culture performed and interpreted before use Disinfect RO unit if necessary Perform AAMI analysis if it has been one year or more since last done CAUTIO...

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Page 75: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 5 1 Troubleshooting F 801 Internal RO System CHAPTER FIVE TROUBLESHOOTING ...

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Page 77: ...5 6 5 4 Low Pump Pressure 5 6 5 5 Pressure Gauge Vibrates Erratically 5 7 5 6 Excess Product Pressure too high 5 7 5 7 Product Flow Too Low 5 7 5 8 Product Flow Too High 5 8 5 9 Membrane Product Pressure too Low 5 9 5 10 Leaks 5 9 5 11 Low Percent Rejection 5 9 5 12 Rejection Display Fluctuates 5 10 5 13 TDS Value High 5 10 5 14 RO Fails to Draw Disinfectant 5 11 5 15 RO Pump Leaks 5 12 ...

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Page 79: ...y is correct and motor is wired for correct voltage Correct as necessary b Motor thermal overload switch tripped most motors have automatic internal reset Motor will restart when it cools approximately 10 15 minutes Correct reason for the overload c Remove pump head and try restarting motor d Replace motor 5 Pump inoperative a Inspect pump and motor coupling for wear b Clean any debris or liquid f...

Page 80: ...mperage draw with meter d Motor insulation shorted replace motor 3 Voltage too low a Check voltage against serial label and motor label correct condition 5 4 Low Pump Pressure 1 No pressure develops above level of feed pressure a Verify motor operation and water line connections b Verify flush valve is in the dialyze position c Verify lower than normal flow from product if high see membrane proble...

Page 81: ...re if above specifications b Feed water temperature too high Reduce temperature or discontinue use of RO to prevent damage to membranes c Damage or failure of membrane has occurred replace membranes 5 7 Product Flow Too Low Low water temperatures fouled membrane elements or inadequate pump pressure can cause low product flow A partial blockage of the feed stream dirty pre filter can also result in...

Page 82: ... temperature too high a Adjust temperature blending valve b Correct plumbing error that allows the cold water to be heated 2 Rejection Unsatisfactory A Waste flow too low a Check waste flow rate b Check for blockage or kink in waste line c Quick disconnect not connected completely B High pH and chlorines in feed water a Check feedwater for higher than 8 5 and the presence of chloramines b Check pH...

Page 83: ...n result from fouled membranes low pump pressure inadequate waste flow or feed water problems An apparent performance problem could be caused by a defective sensor or circuit board and not be a membrane issue at all The recommended first step for any membrane performance question is to confirm the rejection percentage and product TDS with a hand held RO TDS meter If the product water quality is po...

Page 84: ...ue High The overall membrane performance can be affected by a number of factors Poor rejection performance as well as high TDS can result from fouled membranes low pump pressure inadequate waste flow or feed water problems An apparent performance problem could be caused by a defective check valve sensor or circuit board and not be a membrane issue at all The recommended first step for any membrane...

Page 85: ...mbrane 9 Change in feed water TDS a Verify feed and product water quality with independent meter b Communicate with municipal water plant c Softener problem rinsing out high levels of salt 10 Normal membrane rejection decline over time a Perform AAMI water lab analysis b Replace membrane if indicated by analysis 5 14 RO Fails to Draw Disinfectant 1 Pre filter bowl leaking on vacuum a Tighten bowl ...

Page 86: ...nal RO System by GE Osmonics 12552e 27 Feb 04 5 12 Troubleshooting 5 15 RO Pump Leaks 1 Tubing connection leaking a Tighten or reconnect tubing fitting 2 Mechanical seal failure leaks out vent hole a Replace pump ...

Page 87: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 5 13 Troubleshooting NOTES ...

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Page 89: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 1 Drawings F 801 Internal RO System CHAPTER SIX DRAWINGS ...

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Page 91: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 3 Drawings PANEL REMOTE MONITOR MODULE F 801 RO and Cart Assembly Component Layout ...

Page 92: ...GE Osmonics 12552e 27 Feb 04 6 4 Drawings SHORT BACK CARBON TANKS CARBON TANK SOFTENER PREFILTER PREFILTER CARBON TANK PREFILTER A three tank option is available please consult factory F 801 RO Typical Pretreatment Configurations ...

Page 93: ...s 1 Remove plugs from the tank head 2 Install the input elbow output nipple and the sample valve in locations shown Use Teflon tape and thread in approximately 3 5 turns TANK HEAD OUTPUT NIPPLE 40291 40268A INPUT ELBOW 40268 SAMPLE VALVE 40480 INPUT OUTPUT F 801 RO GAC Tank Fitting Assembly ...

Page 94: ...em by GE Osmonics 12552e 27 Feb 04 6 6 Drawings 40564 ADAPTER FEED WATER FITTING 40569 40571 PRODUCT WATER FITTING 40570 ELBOW DUAL PORT 12104 12093 2 5 X 40 ROMA 40599A 12103 SINGLE PORT 40572 F 801 RO ROMA Part Description ...

Page 95: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 7 Drawings 60240 40095 40605 60370 40095 40704 OUT IN 40738 60158 F 801 RO Pre filter Assembly ...

Page 96: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 8 Drawings MANIFOLD ASSEMBLY MOTOR 30014 PUMP ASSEMBLY 12168 1 INPUT ASSEMBLY 12285 1 14731 F 801 RO Plumbing Module Main Components ...

Page 97: ...O System by GE Osmonics 12552e 27 Feb 04 6 9 Drawings 50012 12922 30014 50003 12168 1 12285 1 40569 1234489 40676 12131 DETAIL A DETAIL B SEE DETAIL A SEE DETAIL B 40568 60360 F 801 RO Plumbing Module Component Details ...

Page 98: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 10 Drawings 40947 40948 PART OF ITEM 40948 40561 40947 PART OF ITEM 40564 40576 2X F 801 RO Plumbing Module Component Details ...

Page 99: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 11 Drawings 50112 12130 41614 40569 14731 12922 40677 40742 40564 40561 60041 60002 F 801 RO Plumbing Module Component Details ...

Page 100: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 12 Drawings F 801 RO Plumbing Module Tubing ...

Page 101: ... 4 D 45 B 12 1 4 D 2 B 3 1 2 B 5 3 4 A 12 C 5 3 4 B 8 See Detail B on next sheet See Detail A on next sheet LEGEND Item Letter Description Part No A 3 8 Tubing Translucent Natural 60020 B 3 8 Tubing White 60032 C 1 4 Tubing Translucent Natural 60184 D 1 8 Tubing White 60298 F 801 RO Plumbing Module Tubing ...

Page 102: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 14 Drawings 12288 40564 40143 40254 40602 40077 41036 40671 DETAIL A DETAIL B F 801 RO Plumbing Module Component Details ...

Page 103: ...6 15 Drawings 60051 DETAIL A 40218 PLUS SIDE 40571 40564 12131 40602 SEE DETAIL A 40584 40569 40570 12131 12201 20178 60307 40332 12110 Note The plus side of the check valve p n 40584 should face towards the small manifold p n 12201 F 801 RO Manifold Assembly ...

Page 104: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 16 Drawings 12213 12329 30026 20177 12359 12324 12310 12312 12315 F 801 RO Monitor Module Front Section ...

Page 105: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 17 Drawings FUSE INSIDE 20012 12311 20203 60002 30010 12776 60041 F 801 RO Monitor Module Back Section ...

Page 106: ...WASTE HOSE 12374 WASTE RO PUMP DISCHARGE HOSE Q D 12734 F 801 RO SYSTEM FEEDWATER HOSE F 801 RO SYSTEM FLUID CHASSIS 12174 PREFILTER FEEDWATER HOSE CONNECT TO CARBON TANK 12388 FEED HOUSING RO MEMBRANE TO RO HOUSING INLET MEMBRANE HOUSING ASSEMBLY 12173 12208 1 4 OD POLYETHYLENE TUBE RO MEMBRANE PERMEATE TUBING 65 LENGTH OF 60184 PREFILTER HOUSING ASSEMBLY 12197 GREEN MALE GREEN FEMALE Q D 12886 A...

Page 107: ...M REST OF HOSE AND CONNECT TO DISINFECT TANK CONNECT TO DISINFECT TANK SUCTION FROM PREFILTER OUTLET PORT AND F 801 WATER SUPPLY HOSE REMOVE PORT FITTING AND CONNECT TO DISINFECT FITTING FROM REST OF HOSE DISCONNECT QUICK CONNECT F 801 WASTE TO DRAIN RED QUICK DISCONNECT GREEN QUICK DISCONNECT F 801 RO Disinfect Cleaning Connections ...

Page 108: ... System by GE Osmonics 12552e 27 Feb 04 6 20 Drawings SUPPLY POWER PUMP MOTOR POWER SWITCH FROM POWER CORD 110 120 VAC 60HZ INPUT POWER WHITE BLACK GREEN 10 A FUSE SLOW BLOW RO PUMP F 801 RO High Voltage Electrical 60Hz ...

Page 109: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 21 Drawings YELLOW GREEN RED GREEN RED RED RED GREEN BLUE F 801 RO Low Voltage Electrical ...

Page 110: ...UCT PRODUCT WATER QUALITY SENSOR TDS TO USE EXCESS PRODUCT CHECK VALVE THERMISTOR FEEDWATER SENSOR CARBON TANK PREFILTER DRAIN GAUGE PUMP PRESSURE PRODUCT PRESSURE GAUGE RO PUMP VALVE FLUSH WASTE RO MEMBRANE HOUSING RESTRICTOR FLUSH WASTE QUALITY SENSOR PRODUCT WATER PERCENT REJECTION STANDARD PRETREAT F 801 RO Plumbing Schematic ...

Page 111: ...CLOCKWISE TO DECREASE PRESSURE EACH 90 ROTATION WILL CHANGE PRESSURE ABOUT 25 PSI WASHER PUMP ACORN NUT INCREASE PRESSURE ADJ SCREW DECREASE PROCEDURE TOOLS REQUIRED 5 REPLACE WASHER IF IT CAME OFF AND ACORN NUT 2 OPEN FRONT COVER AND EXPOSE PUMPHEAD 3 REMOVE ACORN NUT NOTE DO NOT LOSE WASHER 1 TURN OFF POWER AND WATER TO UNIT 1 FLAT BLADE SCREWDRIVER 2 3 4 WRENCH OR EQUIVALENT 3 TOWEL F 801 RO Pu...

Page 112: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 24 Drawings Push In Fitting Instructions ...

Page 113: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 6 25 Drawings NOTES ...

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Page 115: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 7 1 Spare Parts List F 801 Internal RO System CHAPTER SEVEN SPARE PARTS LIST ...

Page 116: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 7 2 Spare Parts List This page intentionally left blank ...

Page 117: ...MA 40 TF complete assembly 12197 Pre filter assembly 12211 Disinfect tank assembly 12213 8 32 Painted Screw 12285 1 Manifold assembly Input 12288 Flow control orifice 12310 Printed Circuit Board Rejection 12311 Printed Circuit Board Conductivity 12312 Printed Circuit Board Display 12315 Power Supply 115 12318 ROMA mounting strap 12320 ROMA Monitor mounting bracket 12331 Stand 2 tank 12334 Spacer u...

Page 118: ...ing large 40093 O ring small 40095 Washer rubber for Female Garden Hose Fittings 40165 Pump 100 GPH SS W Regulator 40291 Sample Valve 40332 O ring for product recirculation check valve 40480 GAC tank head 40571 Lockclip 3 8 SF 40572 Lockclip 1 4 SF 40584 Product recirculation check valve 40599A Membrane TF 40 40602 Reducer bushing 1 4 mnpt x 1 8 fnpt 40676 Nipple PVC 1 4 mnpt x close 40694 O ring ...

Page 119: ...ow 1 4 tube x 1 8 mnpt 40254 Straight 1 8 tube x 1 8 mnpt 40268 Straight Garden Hose Thread male 40268A Elbow Garden Hose Thread male 40561 Union speed fit bulkhead 3 8 40564 Elbow speed fit 3 8 x 3 8 stem 40568 Elbow speed fit 3 8 x 3 8 mnpt swivel 40569 Elbow speed fit 3 8 x 1 4 mnpt swivel 40570 Elbow speed fit 1 4 x 1 4 mnpt swivel 40576 Straight 1 8 tube x fnpt 40605 Adapter Garden Hose Threa...

Page 120: ...SAN 1 gal liquid 1228653 Cleaner LIQUICLEAN 103 1gal Low pH liquid 1228791 Cleaner LIQUICLEAN 511 1gal High pH liquid TESTS 11656 Total Chlorine Test Kit 14604 Silt Density Index SDI Test Kit 50033 Hardness Test Kit 70001 Water Test Kit AAMI Standards OPTIONAL 40695 Filter 1 Micron 9 7 8 40698 Filter Carbon 9 7 8 ...

Page 121: ...F 801 Internal RO System by GE Osmonics 12552e 27 Feb 04 7 7 Spare Parts List NOTES ...

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Page 124: ...633 3080 in the U S or visit www osmonics com Corporate Headquarters Kent Operations 5951 Clearwater Drive 7848 South 202nd ST Minnetonka MN Kent WA 55343 8995 98032 1345 USA USA 952 933 2277 Phone 253 395 2200 Phone 952 933 0141 Fax 253 395 2363 Fax ...

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GE Osmonics F-801, Operation And Maintenance Manual

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Summary of Contents for Osmonics F-801

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