GE Moisture Image 1 Series Startup Manual Download Page 47

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June 2003

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Summary of Contents for Moisture Image 1 Series

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...Moisture Image Series 1 Hygrometer Startup Guide Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 3: ...108UB3 ATTENTION This guide contains instructions for Series 1 units equipped with the latest controller card p n 703 1250 This controller card supports the PanaCom PanaView user interface software A...

Page 4: ...iii June 2004 Moisture Image Series 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 5: ...ge or trade Return Policy If a GE Panametrics instrument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Panametrics giving full details of the problem an...

Page 6: ...from Interference 1 7 Corrosive Materials 1 7 Sample System Guidelines 1 8 Moisture Sample Systems 1 8 Oxygen Sample Systems 1 10 Mounting the System 1 12 Mounting the Electronics Unit 1 12 Mounting...

Page 7: ...lues 2 16 Displaying Measurements 2 21 Chapter 3 Specifications Overall Specifications 3 1 Moisture Measurement 3 2 Pressure Measurement 3 3 Temperature Measurement 3 3 Oxygen Measurement 3 3 Electron...

Page 8: ...Chapter 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 9: ...Site 1 4 Moisture Temperature Probe Considerations 1 6 Sample System Guidelines 1 8 Mounting the System 1 12 Installing the Probes 1 13 Making Electrical Connections 1 18 Establishing a Gas Flow Thro...

Page 10: ...l applicable safety codes and regulations for installing electrical equipment in your area Unpacking the Series 1 Before beginning the installation unpack the unit and make sure all the parts and docu...

Page 11: ...f the electrolyte reservoir IMPORTANT If your cell also has a bottom drain make sure that the electrolyte discharge valve mounted on the rear of the oxygen cell is closed in the vertical position See...

Page 12: ...hen check for any leakage 5 If there is no leakage drain the cell completely If the cell leaks see the warranty information at the beginning of this manual Figure 1 2 Delta F Oxygen Cell Water Level W...

Page 13: ...r the National Electric Code Article 500 applicable sections which pertain to the hazardous environment classification in which the electronics will be used BASEEFA Certification Rack bench and panel...

Page 14: ...ns Locate the electronics unit away from high temperatures strong electrical transients mechanical vibrations corrosive atmospheres and any other conditions that could damage or interfere with the met...

Page 15: ...ong and useful probe life GE Panametrics recommends that probe calibration be checked routinely at 12 month intervals or as recommended by our applications engineers for your particular application Th...

Page 16: ...upt humidity changes or damaged by exposure to saturation conditions even when stored However you should store probes in their original shipping containers in a clean dry location If the probe is satu...

Page 17: ...example of a basic sample system consisting of an explosion proof housing with a sample cell a filter a flowmeter a vent valve and two shut off valves one at the inlet and one at the outlet The sample...

Page 18: ...gure 1 3 A Typical Moisture Sample System Note The actual sample system design is dependent on the application requirements Sample Cell Sample Inlet Sample Outlet Vent Artisan Technology Group Quality...

Page 19: ...re must not exceed 1 0 psig 3 A 10 psig pressure relief valve installed upstream of the oxygen cell is required to prevent over pressure 4 A flow meter is required to measure the flow 5 A pressure gag...

Page 20: ...ont Figure 1 4 A Typical Oxygen Cell Sample System Note The actual sample system design is dependent on the application requirements Sample Inlet Sample Outlet Artisan Technology Group Quality Instrum...

Page 21: ...he enclosure if the installation location does not provide enough room for these connections to be made easily after installation Mounting the Sample System The sample system is normally fastened to a...

Page 22: ...to a sample system The sample system protects the probes from coming into contact with damaging elements in the process Moisture probes are installed into a cylindrical shaped container called the sam...

Page 23: ...d for some reason the TF or Moisture Image Series probe pressure option is not used you can connect a separate pressure transmitter to an auxiliary input The Series 1 uses any type of 0 4 to 20 mA or...

Page 24: ...ng the cell to the gas line The Delta F Oxygen Cell is available mounted in various types of enclosures however the cell itself will look like either of the cells shown in Figure 1 6 below The oxygen...

Page 25: ...n the vertical closed position see Figure 1 7 below Figure 1 7 Delta F Oxygen Cell Electrolyte 2 Slowly add the entire contents of the bottle approximately three ounces 90 ml making sure not to spill...

Page 26: ...1 8 inch O D outside diameter tube to the 1 8 inch sample gas inlet fitting using a Swagelok or equivalent mating connector Avoid using plastic and rubber in any tubings or fittings that are included...

Page 27: ...the stripped and tinned portion of the wire into the terminal Release the lever to secure the connection IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on th...

Page 28: ...uch as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit Installation Instructions for CE Mark Conf...

Page 29: ...so engraved on the hex nut of the probe Figure 1 9 below shows a probe with the serial number on the hex nut Figure 1 9 Moisture Probe Serial Number The Moisture Image Series Probe does not require an...

Page 30: ...Use Table 1 2 on page 1 22 to connect the remaining end of the cable to the terminal block labeled STD TF PROBE on the back of the electronics unit See Figure 1 11 on page 1 22 for the terminal block...

Page 31: ...TANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away...

Page 32: ...robe is connected to the wrong channel the meter will display incorrect data IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connecto...

Page 33: ...ir entirety IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the c...

Page 34: ...ons you must assemble the probe The Moisture Image Series probes may be shipped in two parts a probe and an electronics module each of which has a serial number Match the appropriate probe to the matc...

Page 35: ...le the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete You can connect the Moisture Image Series Probe to any channel However if you are...

Page 36: ...GE Panametrics supplied cable see Figure 1 16 below to make proper pin connections to a bayonet type connector Once you complete connecting the Moisture Image Series Probe s you must activate the prob...

Page 37: ...onnector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete...

Page 38: ...l installation requirements WARNING The Delta F Oxygen Cell is BASEEFA approved for use in intrinsically safe areas when connected to a BASEEFA approved Series 1 Hygrometer The certification numbers a...

Page 39: ...nector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete F...

Page 40: ...onics unit as shown in Table 1 7 below IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make ca...

Page 41: ...sion proof enclosure Use Table 1 8 below to make oxygen cell connections IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector st...

Page 42: ...1 or equip the sample system with a valve that allows the cell to be switched to purge gas Close the flow control valve and adjust the upstream pressure as required We recommend about 2 to 10 PSIG up...

Page 43: ...er the relief valve vent and verify that the flow meter shows no change in the flow rate Keep the relief valve closed during operation to minimize leakage in the sample system Figure 1 21 Gas Flow Sch...

Page 44: ...ne 2003 Installation 1 35 Figure 1 22 Moisture Image Series 1 Rack Mount Outline and Installation Dwg 712 233 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg co...

Page 45: ...ne 2003 Installation 1 36 Figure 1 23 Moisture Image Series 1 Panel Mount Outline and Installation Dwg 712 234 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg c...

Page 46: ...ne 2003 Installation 1 37 Figure 1 24 Moisture Image Series 1 Bench Mount Outline and Installation Dwg 712 235 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg c...

Page 47: ...03 Installation 1 38 Figure 1 25 Moisture Image Series 1 Weatherproof Version Outline and Installation Dwg 712 1064 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisa...

Page 48: ...sition and cutting the main power source 2 Run the appropriate cable between the disconnect device and the electronics enclosure 3 Wire the cable end at the disconnect device as described in the instr...

Page 49: ...June 2003 Installation 1 40 Figure 1 27 Delta F Oxygen Cell Dwg 752 064 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 50: ...June 2003 Installation 1 41 Figure 1 28 Moisture Image Series 1 Interconnection Diagram Dwg 702 190 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 51: ...une 2003 Installation 1 42 Figure 1 29 Moisture Image Series 1 Intrinsically Safe Diagram from Dwg 752 138 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg co...

Page 52: ...Chapter 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 53: ...ntroduction 2 1 Using the Front Panel to Access Data 2 1 Verifying and Entering Setup Data 2 6 Displaying Measurements 2 21 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ww...

Page 54: ...iewing and entering data It includes the following powering up the unit entering data into the user program screen and key functions entering the passcode Read the following sections carefully to prop...

Page 55: ...F oxygen cell for extended periods of time at oxygen concentrations that are over range Trace and low percent range sensors may be damaged if exposed to high levels of oxygen such as air for long per...

Page 56: ...ment and units to display SETTINGS enables you to set up recorders and alarms as well as enter probe data for basic operation To enter this menu you must enter the passcode See page 2 5 OPTIONS enable...

Page 57: ...re 2 3 Each menu key corresponds to each of the menu options in the user program Up to four new menu options appear each time you enter a menu The line above the menu options is the message line see F...

Page 58: ...a backspace during number entry The response keys perform three functions Use either the YES or NO key to respond to questions Use the NO key to erase data Press YES to confirm a number entry or afte...

Page 59: ...properly entered in the System Calibration Menu as described on page 2 11 Verify that applicable high and low reference values for the Series 1 measurement circuitry are properly entered into the Ref...

Page 60: ...page 2 11 Verifying Probe Configuration Data IMPORTANT You should record this data on the Program Information List supplied in Appendix A or on a separate sheet of paper and keep it in a safe place 1...

Page 61: ...If you do not select current or voltage the meter defaults to current Note If you are using an auxiliary input to measure pressure activate Au1 or Au2 depending on which input you are using in the pre...

Page 62: ...enter a constant value in the User Constant Menu See Entering Constants and User Functions in Chapter 3 of the Programming Manual for instructions 4 Move the brackets to the correct probe type then p...

Page 63: ...unction Probe Mxx M Series Probe Kh Constant Dew Point T Temperature None MIS MIS probe TF Three Function probe Mxx M Series probe Kt Constant Temperature P Pressure None MIS MIS probe TF Three Functi...

Page 64: ...ta F Oxygen Cell page 2 14 Be sure you have the Calibration Data Sheets that are supplied with each GE Panametrics probe Each Calibration Data Sheet consists of a list of data points that you will nee...

Page 65: ...in the probe s electronics module The Moisture Image Series Probe uploads the calibration data into the Series 1 memory when needed Use the procedure below to enter the following data the probe serial...

Page 66: ...data points indicated on the Calibration Data Sheet and press YES There are typically 2 16 data points for each probe The pointer automatically jumps to the first data point 6 Move the pointer to 1 a...

Page 67: ...s you select will automatically appear in the second column Procedure for Entering Delta F Cell Calibration Data Referring to the Calibration Data Sheets enter calibration data separately for each pro...

Page 68: ...Gas Correction Factors for the Delta F Oxygen Cell in Chapter 2 Troubleshooting and Maintenance of the Service Manual Repeat Steps 1 through 9 to enter oxygen calibration data for the remaining channe...

Page 69: ...2 4 shows the key sequences for entering the Reference Menu See Figure 2 14 on page 2 26 for a menu map The Settings Menu will prompt for a passcode see page 2 5 Use the appropriate section that follo...

Page 70: ...until the Moisture Reference Table appears See Figure 2 8 below Figure 2 8 Reference Menu for Moisture 2 Compare the data on the screen to the reference data printed on the label placed on the side o...

Page 71: ...alues for the remaining channels Note You may also enter the Auto Cal Interval while in the Reference Menu Simply press the INTERVAL menu key and enter the desired interval See Chapter 3 of the Progra...

Page 72: ...igure 2 9 Reference Menu for the Delta F Cell 2 Compare the data on the screen to the reference data printed on the label placed on the side or front of the unit If the data is incorrect use the follo...

Page 73: ...erence for that channel and press YES 6 Move the pointer to the Span line for the low reference for the desired channel and press YES 7 Enter the span value for the low reference for that channel and...

Page 74: ...for any channel Figure 2 10 Series 1 Matrix Format Screen Each box in the matrix format is either assigned or unassigned An assigned box displays a channel number measurement mode units and a value An...

Page 75: ...screen An example of a measurement is shown in Figure 2 12 The shaded area in Figure 2 11 represents the indicator area When you program the meter with constants or use Enhanced Response a symbol appe...

Page 76: ...oisture DVM VDC FH FH Diagnostic Mode MIS Probe FH Temperature T C Degrees Celsius default Temperature C T F Degrees Fahrenheit Temperature F T K Kelvin Temperature K T DVM Digital Voltmeter Diagnosti...

Page 77: ...Your passcode is 2719 Please remove this page and put it in a safe place for future reference Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 78: ...SCREEN DONE PAGE DONE LOGGER OPTIONS ON OFF or HELP FILE Data Logger Menu STORAGE DONE SETTINGS REMOVE DONE VIEW START HELP MODE DONE STOP or Set Data Logger Menu Graph Scale Menu DECR Graph Screen M...

Page 79: ...ecorder Trim Menu Main Menu Display Select Menu See Figure 2 13 Help System See Figure 2 13 Settings Menu Option Menu See Figure 2 13 OUTPUTS SYSTEM SERVICE MODE CHANNEL Alarm Setting Menu TRIP SET DO...

Page 80: ...Chapter 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 81: ...ssure Measurement 3 3 Temperature Measurement 3 3 Oxygen Measurement 3 3 Electronic Specifications 3 4 Output Specifications 3 5 Input Specifications 3 6 Probe Specifications 3 7 Artisan Technology Gr...

Page 82: ...nel NEMA 4 Weatherproof and NEMA 7 Explosion proof Dimensions Rack Mount 5 22 H 19 W 17 03 D Bench Mount 5 85 H 13 9 W 17 03 D Panel Mount 8 25 H 16 5 W 17 03 D Parameters Up to six channels may be pr...

Page 83: ...50 C 166 to 58 F Extended High 80 to 60 C 112 to 140 F with data to 110 C 166 F Accuracy 2 C from 65 to 60 C 85 to 140 F 3 C from 110 to 66 C 166 to 87 F Repeatability 0 5 C from 65 to 60 C 85 to 140...

Page 84: ...oisture probes Range 30 to 70 C 22 F to 158 F Accuracy 0 5 at 30 C 0 9 F at 22 F Note All temperature outputs available in C or F Oxygen Measurement Type Delta F non depleting electrochemical cell opt...

Page 85: ...o 158 F Memory Retention Moisture temperature and pressure calibration data is stored in a 512 KB battery backed SRAM Auto Calibration Occurs on power up and at user selectable time intervals Warm up...

Page 86: ...tted as ASCII characters at these baud rates 300 1200 2400 4800 9600 19 200 38 400 57 600 Alarm Relays 2 Optional Form C relays per channel SPDT rated for 2 amps at 28 VDC 28 VAC Available for high an...

Page 87: ...ionally available for TF and Moisture Image Series probes GE Panametrics P40 P40X or equivalent 4 20 mA current transmitting pressure transducer scale factors are entered as part of the user program s...

Page 88: ...Range Gases Static to 10 000 cm sec linear velocity at 1 atm Liquids Static to 10 cm sec linear velocity at 1 g cc Response Time 5 seconds for 63 step change in moisture content in either wet up or d...

Page 89: ...in Pressure Sensor optional Type Solid state piezoresistive Available Ranges 30 to 300 PSIG 50 to 500 PSIG 100 to 1000 PSIG 300 to 3000 PSIG 500 to 5000 PSIG Accuracy 1 of span Artisan Technology Grou...

Page 90: ...58 F Storage Temperature 70 C 158 F maximum Operating Pressure 5 microns Hg to 5000 PSIG Flow Range Gases Static to 10 000 cm sec linear velocity at 1 atm Liquids Static to 10 cm sec linear velocity a...

Page 91: ...e 1 second in well stirred oil 10 seconds in still air for a 63 step change in increasing or decreasing temperatures Built in Pressure Sensor optional Type Solid state piezoresistive Available Ranges...

Page 92: ...ends on mount M1 5 microns Hg to 75 PSIG M2 5 microns Hg to 5000 PSIG Flow Range Gases From static to 10 000 cm sec linear velocity at 1 atm Liquids From static to 10 cm sec linear velocity at density...

Page 93: ...in GE Panametrics analyzers Percent O2 Ranges A 0 to 5 B 0 to 10 C 0 to 25 Accuracy 1 full scale ranges 0 to 2 5 ppmv 5 full scale ranges 0 to 2 5 ppmv Sensitivity 5 ppb 0 to 500 ppbv range Response T...

Page 94: ...e or regulator 60 psig use pressure regulator Flow Rate 0 5 to 1 5 liters per minute Moisture No limits avoid condensation Oil Solvent Mist 0 5 mg feet3 standard range 0 5 mg feet3 use filter Solid Pa...

Page 95: ...capacitive sensor in explosion proof housing on board zero and span trim Range Choice of 0 100 PSIG 0 300 PSIG 0 1000 PSIG 0 3000 PSIG Accuracy P40 1 0 of span P40X 0 25 of span Operating Temperature...

Page 96: ...Appendix A Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 97: ...Program Information List Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 98: ...ration Data page 2 11 PRESS Refer to the Calibration Data Sheets for the following Moisture Probes Oxygen Cells Pressure Transmitters Enter the calibration data for each probe on the corresponding cha...

Page 99: ...formed at least every eight hours 480 minutes Enter an Auto Cal Interval between 0 and 1440 minutes 0 to 1 day The Auto Cal Interval is set at the following _________ MOISTURE REFERENCE TABLE CH HIGH...

Page 100: ...Span 2 Mode Mode Range Range Zero Zero Span Span 3 Mode Mode Range Range Zero Zero Span Span 4 Mode Mode Range Range Zero Zero Span Span 5 Mode Mode Range Range Zero Zero Span Span 6 Mode Mode Range R...

Page 101: ...ANT TABLE CH Kh Kt Kp K 1 2 3 4 5 6 Temp Cs Temp Cs Temp Cs 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Compound ________Compound _______ Compound ________ Channel _________ Channel ________ Channel _________...

Page 102: ...Moisture Image Series Probe 1 25 Oxygen Cell 1 28 TF Series Probe 1 23 Electrolyte Adding to Oxygen Cell 1 17 Electronics Unit Installation Site 1 4 Mounting 1 12 Setting Up 2 6 F Functions 2 5 G Gas...

Page 103: ...tput Specifications 3 5 Oxygen Cell Adding Electrolyte 1 17 Calibration Data Entering 2 14 Connecting 1 28 Connecting to the Gas Line 1 17 Establishing a Gas Flow 1 33 Initial Checkout 1 2 1 3 Intrins...

Page 104: ...robe Configuration Menu 2 7 Reference Menu 2 16 System Calibration Menu 2 11 Site Selection 1 4 Specifications Electronic 3 4 Inputs 3 6 Moisture Measurement 3 2 Output 3 5 Overall 3 1 Oxygen Measurem...

Page 105: ...national and local standard codes and practices and site regulations for flameproof apparatus and in accordance with the instructions contained in the manual Access to the circuitry must not be made...

Page 106: ...A Annex A Continuous Unmonitored Operation EN 61010 1 1993 A2 1995 Overvoltage Category II Pollution Degree 2 following the provisions of the 89 336 EEC EMC Directive the 73 23 EEC Low Voltage Directi...

Page 107: ...EN 61010 1 1993 A2 1995 Overvoltage Category II Pollution Degree 2 suivant les r gles de la Directive de Compatibilit Electromagn tique 89 336 EEC de la Directive Basse Tension 73 23 EEC et d ATEX 94...

Page 108: ...x A Continuous Unmonitored Operation EN 61010 1 1993 A2 1995 Overvoltage Category II Pollution Degree 2 gem den Europ ischen Richtlinien Niederspannungsrichtlinie Nr 73 23 EG EMV Richtlinie Nr 89 336...

Page 109: ...ax 781 894 8582 E Mail panametrics ps ge com Web www gepower com panametrics Ireland GE Panametrics Shannon Industrial Estate Shannon County Clare Ireland Telephone 353 61 470200 Fax 353 61 471359 E M...

Page 110: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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