GE MILLENIUM OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT Operation And Maintenance Manual Download Page 103

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Millenium™ RO System by GE Osmonics

14693e - 31 Mar 03

7 - 4

Spare Parts List

CATALOG NUMBER

DESCRIPTION

PARTS (cont.)

20203

Switch, Inlet Water Valve

20203

Switch, RO Pump Power

40574

Valve, Feed Water Solenoid, 110 V, 60 Hz

40739

Valve, Feed Water Solenoid, 220 V, 50Hz

42014

Valve, Operate/Flush

42014 Valve,

Product

50003

Clamp, Pump to Motor

30335 Selector

Knob

41611

Selector Knob Shim

OS1151419

Half Clamp for ROMA housing

OS1151580 O-ring,

Small

OS1151581 O-ring,

Large

OS1160368

Endcap, Side port

41555

Hose Clamp, 5/8”

1231491

Terminal Butt Splice, no crimp

FITTINGS

40513

Disinfect Port, Quick-disconnect (Female)

40568

Elbow, speed-fit, 3/8 x 3/8 mnpt, swivel

40564

Elbow, speed-fit, 3/8 x 3/8 stem

41566

Elbow, speed-fit, 1/4 x 3/8 stem

40742

Elbow, speed-fit, 1/4 x 1/4 stem

40569

Elbow, speed-fit, 3/8 x 1/4 mnpt, swivel

40570

Elbow, speed-fit, 1/4 x 1/4 mnpt, swivel

40601

Feed or Inlet Port, Quick-disconnect, (Female)

40605

Garden Hose Thread, female

40604

Garden Hose Thread, male

42046

Product & Waste Port, Quick-disconnect, (Female)

40603

Quick-disconnect (Male) for hoses

42051

Quick-disconnect (Male) for hoses, elbow

CLEANERS

1228653

Cleaner, Liqui-Clean403™,1gal., Low pH, liquid

1228791

Cleaner, Liqui-Clean211™,1gal., High pH, liquid

14962

Membrane Cleaner, BIOSAN™ II, 1 gal., liquid

TESTS

50033

Hardness Test Kit

14604

Silt Density Index (SDI) Test Kit

11656

Total Chlorine Test Kit

70001

Water Test Kit, AAMI Standards

OPTIONAL

Summary of Contents for MILLENIUM OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT

Page 1: ...GE OSMONICS MILLENIUM REVERSE OSMOSIS UNIT Operation and Maintenance Manual SUPERCEDES P N 14693 REV D ...

Page 2: ......

Page 3: ... 3 1 10 4 1 10 5 1 10 6 Specifications Inlet Water Requirements Flow Rates Electrical Requirements Dimensions Membrane Performance Characteristics Environmental Requirements 1 12 1 11 Disposal 1 13 1 12 Electromagnetic Interference 1 14 1 13 Service Assistance 1 14 1 14 Return Goods Authorization RGA 1 15 1 15 Symbols and Abbreviations 1 16 CHAPTER TWO INSTALLATION GUIDELINES AND INITIAL SYSTEM ST...

Page 4: ...3 2 BIOSAN Pre Cleaning Preparation 4 14 4 3 2 1 BIOSAN Cleaning Procedure 4 14 4 3 2 2 BIOSAN Recirculation and Dwell Time 4 15 4 3 2 3 BIOSAN Post Cleaning Rinse Procedure 4 16 4 4 Millenium Disinfection Indications 4 17 4 4 1 Formaldehyde Disinfection Preparation 4 17 4 4 1 1 Formaldehyde Pre Disinfection Procedure 4 18 4 4 1 2 Formaldehyde Disinfection and Dwell Time 4 18 4 4 1 3 Formaldehyde ...

Page 5: ...Off 5 6 5 5 Low Pump Pressure 5 7 5 6 Pressure Gauge Vibrates Erratically 5 7 5 7 Excess Product Pressure too high 5 7 5 8 Product Flow Too Low 5 8 5 9 Product Flow Too High 5 8 5 10 Leaks 5 9 5 11 Low Percent Rejection 5 9 5 12 TDS Value High 5 10 5 13 RO Fails to Draw Disinfectant 5 11 5 14 RO Pump Leaks 5 11 5 15 TDS Value Fluctuates 5 11 CHAPTER SIX DRAWINGS 6 1 CHAPTER SEVEN SPARE PARTS LIST ...

Page 6: ...14693e D D 31 March 2003 This page intentionally left blank ...

Page 7: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 1 1 General Information Millenium RO System CHAPTER ONE GENERAL INFORMATION ...

Page 8: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 1 2 General Information This page intentionally left blank ...

Page 9: ...ssary of relevant terms This safety summary does not contain all of the safety statements in the manual Other safety statements are included within the manual text and are enhanced and defined as follows NOTE Statements that provide further clarification CAUTION Statements identifying conditions or practices that could result in equipment or other property damage WARNING Statements identifying con...

Page 10: ...e in an explosive environment or near flammable anesthetics 1 3 Applications The Millenium Reverse Osmosis RO System is designed to purify water by forcing water through a semi permeable RO membrane Water purified by reverse osmosis has had approximately 95 of the dissolved ions and approximately 99 of most other contaminants removed The quality of the purified water referred to as product water o...

Page 11: ...imum capacity of 2 gallons per RO per minute of continuous flow for as long as and as often as the RO is operating TEMPERATURE The Millenium RO is normally connected to a cold water supply The performance specifications of the RO are based on 77 F 25 C feed temperature Each degree Fahrenheit the feed water temperature falls the RO product flow decreases approximately 1 5 and each degree Celsius dr...

Page 12: ...nections in this system WARNING Ordinary pipe dope must be avoided since it may leach objectionable and potentially dangerous impurities into the water 1 6 Theory of Operation The Millenium Portable Reverse Osmosis system RO is a fully cabinetized unit that purifies a given feed water by way of reverse osmosis for use in hemodialysis applications The Millenium RO possesses monitoring for pressure ...

Page 13: ... mounted outside the RO above the product pressure gauge The pressure is factory set at 190 PSI Reverse Osmosis Membrane Assemblies ROMAs Two are included in the Millenium RO A ROMA is an assembly that includes the membrane housing end caps fittings and a membrane Depending on the model thin film membrane ROs can either provide up to 500 or 750 gallons per day of product water depending on membran...

Page 14: ...roduct side of the RO membranes CAUTION Back flow pressure into the product line can cause damage to the membranes Total Dissolved Solids TDS Sensor Samples the product water quality via the sensor probe and the final quality of the product water is indicated on a digital display on the front panel as TDS in mg L and ppm The monitor is temperature compensated to adjust the display value to changin...

Page 15: ... reads the product pressure from 0 to 100 PSI Product pressure will read zero when the product line is not connected to a dialysis unit and the product hose is connected to the product fitting and the valve is open Pump Pressure Gauge The Pump Pressure Gauge reads the pump pressure from 0 to 300 PSI It is used for monitoring during operation and when adjusting the pump pressure and is located on t...

Page 16: ...f performance under optimum conditions Product Water Total Dissolved Solids TDS The Product Water Total Dissolved Solids TDS digital display indicates product water purity in mg L ppm It is temperature compensated to adjust the value of the display with changing water temperature for better accuracy Less Than 0 5 mg L Check System Lamp The Less Than 0 5 mg L Check System lamp illuminates when the ...

Page 17: ...xchange head styles WARNING Carbon is not regenerated and must be replaced when exhausted WARNING A suitable carbon filter should always be present as pretreatment for the RO unit in order to prevent chlorine chloramine damage to the thin film RO membrane and harm to the patient Osmonics strongly recommends the use of two carbon tanks used in a series configuration Softeners remove calcium magnesi...

Page 18: ... machine pH operating 4 0 11 0 TF Membranes pH w chloramines present operating 4 0 8 5 TF Membranes pH cleaning 2 0 11 0 TF Membranes Pressure dynamic 30 PSI 100 PSI 1 10 2 Flow Rates Product Flow based on the following conditions New Membranes Operating Pressure 190 PSI Product Pressure 1 PSI Feed Water Temperature 77 F 25 C GPM LPM GPD LPD 34 1 31 500 1892 5 52 1 97 750 2839 1 Membrane flux may ...

Page 19: ...ating Pressure 190 PSI 10 PSI Product Back pressure 0 PSI 1 10 6 Environmental Requirement Minimum Maximum Ambient Temperature 4 C 39 F 32 C 90 F Storage Temperature 2 C 36 F 32 C 90 F Altitude N A 10 000 feet CAUTION This equipment must not be allowed to freeze Irreparable harm to various components including RO membranes may result NOTE The user operator should recognize that moisture can be cau...

Page 20: ...echnician or manufacturer for help 1 13 Service Assistance If service assistance is required please take the following steps Consult the Troubleshooting section of this manual Chapter Five If the problem cannot be identified and corrected by any of the procedures found in that section then Contact your Facility Equipment Technician If the technician is unable to help then Call GE Osmonics Technica...

Page 21: ...equest Technical Service A GE Osmonics Technical Service representative will provide instructions and a return authorization number which needs to be clearly written on the outside of the box used to ship your materials All equipment must be shipped to GE Osmonics with the freight prepaid by the customer Call our Customer Service Center with any questions or issues concerning freight claims and a ...

Page 22: ... of Medical Instrumentation CA Cellulose Acetate C Celsius CSA Canadian Standards Association cc Cubic Centimeters cf Cubic Foot feet cfu ml Colony Forming Units per milliliter cm Centimeters DI Deionization F Fahrenheit FDA Food and Drug Administration Ft Foot feet GPD Gallons Per Day GPM Gallons Per Minute GHT Garden Hose Thread gr Grains GAC Granular Activated Carbon HZ Hertz HP Horse Power lbs...

Page 23: ...nitation Foundation PA Polyamide P N Part Number ppm Parts Per Million psi Pounds Per Square Inch PVC Polyvinyl Chloride QD Quick Disconnect RO Reverse Osmosis ROMA Reverse Osmosis Membrane Assembly TB Terminal Barrier Strip Main TB1 Example TB1 9 refers to the terminal marked number 9 on the Main Terminal Barrier Strip TF Thin Film TDS Total Dissolved Solids UL Underwriters Laboratory VAC Volts A...

Page 24: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 1 18 General Information NOTES ...

Page 25: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 2 1 Installation Guidelines and Instructions Millenium RO System CHAPTER 2 INSTALLATION GUIDELINES AND INITIAL SYSTEM START UP ...

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Page 27: ...stem the carbon tank must be completely rinsed of all carbon fines and ash before connecting to the RO unit Otherwise irreparable damage to the TF membrane will result refer to Carbon Manual WARNING The Millenium RO is stored with 1 wt sodium metabisulfite from the factory Follow all Material Safety Data Sheet MSDS guidelines that are included with the RO NOTE For initial start up the large remova...

Page 28: ...valve to the flush position 7 Turn the inlet water valve switch on Water will start to fill the RO Allow the RO to rinse to drain for five minutes after water begins to flow from the drain line The pump pressure gauge should indicate some pressure 8 Turn the RO pump power switch on NOTE The operate flush valve may need to be rotated part way towards the operate position if the pump makes excessive...

Page 29: ...her setting at start up WARNING The TDS alarm limit should not be moved from this setting unless instructed by a physician 12 After a minimum of 3 hours run time disinfect and rinse the RO unit with an approved disinfectant before using for hemodialysis treatment refer to the Formaldehyde and RENALIN type disinfection procedures in chapter four CAUTION New RO units with thin film membranes must be...

Page 30: ...re performance verified by the appropriate testing 2 Connect the RO unit to the required utilities feed water drain power 3 Operate the RO unit with product and waste flows to drain for at least 15 minutes after the product water quality has stabilized before drawing the water sample 4 Hold the product line over the container and run product water for 60 seconds 5 Aseptically remove the lid from t...

Page 31: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 2 7 Installation Guidelines and Instructions This page intentionally left blank ...

Page 32: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 3 1 1 System Operation Millenium RO System CHAPTER 3 SYSTEM OPERATION ...

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Page 34: ...n monitor should indicate 95 rejection within 2 minutes of start up It is normal for rejection to drop off until membranes have rinsed up to optimum quality 7 The TDS monitor should stabilize within 2 minutes of start up The TDS during this time may be higher than the alarm set point The audible alarm may be muted at this time by pressing the alarm mute switch The alarm mute switch will silence th...

Page 35: ...r hose When the pressure is released turn the switch off NOTE If the Millenium RO is to be stored for more than 24 hours RO not being operated the RO should be stored in an approved disinfectant or storage solution Not RENALIN or other type oxidizing products Refer to the disinfection or storage procedure in this manual 5 Disconnect from the utilities and store the RO ...

Page 36: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 3 5 5 System Operation NOTES ...

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Page 38: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 4 1 Routine Maintenance Millenium RO System CHAPTER FOUR ROUTINE MAINTENANCE ...

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Page 40: ...f the feed water in the pretreatment log 2 Observe and record salt level in the brine tank for systems with water softener pretreatment 3 Observe and record the Chlorine Chloramine concentrations in the pretreatment log Follow the instructions included with each test kit WARNING Take corrective action or contact your local service representative if any optional pretreatment device fails to provide...

Page 41: ...ge pre filtration CAUTION On occasion the pressure differential between the two pre filter gauges will not alter significantly however the pre filter will be soiled If the core of the pre filter is dirty particulates are breaking through the pre filter and traveling downstream and causing damage to the pump and RO membranes If this is the case the pre filter will require more frequent replacement ...

Page 42: ...ance 1 An AAMI Water Quality Analysis of the product water should be conducted at least yearly Refer to the Water Quality Analysis Procedure in Chapter two 2 Check the monitoring for accuracy 3 Check the gauges for correct functioning 4 Check the ball valves for correct operation 5 Check the tubing and fittings for leaks or wear 6 Check the switches and lights for correct operation 7 Check all pre...

Page 43: ...or to performing this maintenance on any threaded fitting release the pressure on the piping tubing system i e turn off the pump open a drain port etc 2 Remove the connecting tubing 3 Re tape the pipe threads with 2 or 3 wraps of Teflon tape It is not necessary to remove the old Teflon tape although it may be advisable to do so if it is in very bad shape 4 Re insert the threaded fitting into the o...

Page 44: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 4 7 Routine Maintenance Tubing connections ...

Page 45: ...aside to dry on a clean paper towel 7 Clean the inside of the fitting with a wet cotton swab or paper towel to remove any dirt or debris Be sure not to leave any cotton fibers from the swab or towel inside the fitting 8 Lubricate the O ring sparingly with silicone O ring lubricant and place the O ring back inside the fitting 9 Replace the gripper collar 10 With a sharp utility knife cut off approx...

Page 46: ...he flow completely Measure Product water flow again and compare against previous results If there is a noticeable increase in flow the check valve needs replaced 3 If none of the above occurs check valve is functioning correctly For further verification proceed with the following test With Valve Removed From RO Unit 1 Apply pressure in opposite direction of flow indicated on check valve Check pres...

Page 47: ...he RO membrane performance at its best Cleaning removes the silt organic and mineral deposits that collect on the RO membrane surface which if left untreated encourage bacterial growth and will eventually impair the RO membranes ability to perform Disinfection kills most of the bacteria that may be present in the system but it does not remove the deposits on the membrane There are a variety of ind...

Page 48: ...atory protection nor special ventilation are required Materials Required Liqui Clean 403 Low pH liquid GE Osmonics Part No 1228653 1 Gal Liqui Clean 211 High pH liquid GE Osmonics Part No 1228791 1 Gal high and low pH cleaner 2 Gallons pretreated water clean wide mouth container with volume of 2 gallon or more pH test strips product rinse line clear hose with male QD fitting on one end open on the...

Page 49: ...de 2 Push and hold the disinfect switch to operate the RO pump for three minutes CAUTION Some pump noise chattering is normal in the flush position Excessive pump noise chattering can be damaging to the pump The RO is in flush from the full open flush position to just before the fully closed operate position Adjust it by partly closing the flush valve to reduce chattering of the pump CAUTION DO NO...

Page 50: ...ition Let water flow to the drain for one minute 6 Rotate the operate flush valve to the operate position 7 Set the RO pump power switch in the ON position Rinse for 20 minutes with the Operate Flush valve in the Operate position until the rejection and TDS monitors displays normalize e g usual rejection and usual TDS reading Refer to your operating log for usual readings and compare to the pre cl...

Page 51: ...nce 11 Turn the RO pump and inlet water valve switches OFF Disconnect the product rinse line and drain and store it 12 Reconnect the product line to its original connection 13 Remove the Do Not Use Contains Cleaner warning label 14 The Millenium RO system is now ready for use ...

Page 52: ...ar hose with male QD fitting on one end open on the other DO NOT USE warning labels not provided by Osmonics cleaning disinfect log sheets most current log sheets for water quality comparison 4 3 2 1 BIOSAN Cleaning Procedure Read and understand all BIOSAN cleaning instructions before beginning procedure 1 Connect the water inlet line to the water supply and the waste and product lines to drain Tu...

Page 53: ... 10 seconds If not press the disinfect switch to turn RO pump off and verify that the disinfect line is connected properly CAUTION DO NOT ALLOW PUMP TO RUN DRY Damage will occur if pump is run dry CAUTION Do not allow air or foam to be drawn up into the RO unit as this will damage the pump NOTE Biosan will foam this is normal If using a closed container provide a vent to the atmosphere to relieve ...

Page 54: ...osition Rinse for 20 minutes with the Operate Flush valve in the Operate position until the rejection and TDS monitor displays normalize e g usual rejection and usual TDS reading Refer to your operating log for usual readings and compare to the pre cleaning values A During this rinse period rotate the Operate Flush valve to the Flush position briefly and then back to Operate three times to build u...

Page 55: ...l are not recommended disinfectants for the Millenium 4 4 1 Formaldehyde Disinfection Preparation CAUTION New replacement thin film membranes must be rinsed to drain with normal pressures for a minimum of six 6 hours before first exposure to formaldehyde or irreversible damage may occur No mandatory pre rinse of the membranes is required for future disinfections WARNING Always wear rubber gloves a...

Page 56: ...nical setting in a 37 solution Check the labeling on the packaging to make certain this is the case If the solution is other than 37 the dilution will require adjustment The end solution should not exceed 4 2 Consult the Medical Director or Director of Nursing to determine the correct solution strength Osmonics will not be responsible for any damaged components due to incorrect solution strength 6...

Page 57: ...ad of 4 4 4 1 3 Formaldehyde Post Disinfection Rinse Procedure 1 Connect the product rinse line input water and waste lines to the RO 2 Ensure that the product rinse and waste lines are in the drain 3 Turn the operate flush valve to the flush position 4 Turn on the inlet water valve and allow the system to rinse for 2 minutes 5 Turn on the RO power switch and run the RO for 10 minutes CAUTION Some...

Page 58: ...rning signs from the RO only after a negative test confirms the absence of formaldehyde 12 The Millenium RO System is now ready for use NOTE Success of the disinfection procedure may be ascertained by taking a water culture after completion See the Product Water Culture Procedure in this chapter ...

Page 59: ...inimum of three 3 hours before first exposure to Renalin No mandatory pre rinse of the membranes is required for future disinfections WARNING Follow all Material Safety Data Sheet MSDS precautions and OSHA Standards CAUTION RENALIN is corrosive to most metals other than stainless steel The Millenium uses only compatible materials RENALIN type products contain oxidizing agents and are potentially d...

Page 60: ...fection procedure will raise the temperature of the solution The operator must be prepared to add ice to the solution or discontinue the procedure when the water temperature approaches 77ºF 25 C 1 Read and understand the RENALIN disinfection procedure Pay particular attention to steps a and b in CAUTION statement above before initiating the procedure 2 Ensure the cleaning disinfectant container is...

Page 61: ...ir to be drawn up into the RO unit as this will damage the pump 6 Momentarily turn the inlet water valve switch on approximately 5 seconds This allows the water to rinse the disinfectant from the disinfect line and quick disconnect connection WARNING Failure to perform this step creates a potentially dangerous situation DISINFECTANT SPILLAGE and prolongs the rinsing out of the disinfectant 7 Remov...

Page 62: ... minute Turn the RO pump switch on for 2 3 minutes This will aid in the rinsing out of any potentially trapped disinfectant in the Millenium RO 8 Continue to rinse for an additional 5 minutes 9 Check the product line for residual disinfectant with an appropriate test kit If the test is positive continue to rinse until a negative result is achieved 10 Disconnect the product rinse line and store it ...

Page 63: ...roduct water is 200 colony forming units A bacterial count above the maximum level may be harmful to the hemodialysis patient OTHER Consult your lab to find out what type of sterile container to use and how much product RO water is required to perform the test Make certain that your laboratory is informed of the correct procedure for performing a product water culture A spread plate method NOT a c...

Page 64: ...roduct RO water to flow to the drain or allow product water to flow for 30 seconds 6 Maintaining aseptic technique hold the product line over the sterile container with the product water flowing 7 Fill the container with RO product water If using commercial samplers follow the manufacturer s instructions 8 Aseptically cap the specimen container immediately 9 Label the specimen appropriately with T...

Page 65: ...e WARNING Always wear rubber gloves an apron and a facemask If the room has ventilation use it If not wear a face respirator with an organic cartridge to remove formaldehyde fumes DO NOT BREATHE FUMES OR ALLOW FORMALDEHYDE TO COME IN CONTACT WITH SKIN OR EYES Refer to the MSDS supplied by the manufacturer of the formaldehyde formalin product 1 If formaldehyde is chosen to disinfect the RO follow t...

Page 66: ...lated in the RO 4 Disconnect the disinfect line waste line feed water line power and product line 5 Coil the hoses and power cord and cover the RO with a large plastic bag to protect the RO from dust CAUTION The Millenium RO may be stored for up to two weeks in BIOSAN After two weeks if longer storage is needed the Millenium RO may be rinsed and re packed with BIOSAN WARNING After storage the RO u...

Page 67: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 4 30 Routine Maintenance NOTES ...

Page 68: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 5 1 Troubleshooting Millenium RO System CHAPTER FIVE TROUBLESHOOTING ...

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Page 70: ...Hot 5 6 5 4 Water Produced While RO is Off 5 6 5 5 Low Pump Pressure 5 7 5 6 Pressure Gauge Vibrates Erratically 5 7 5 7 Excess Product Pressure too high 5 7 5 8 Product Flow Too Low 5 8 5 9 Product Flow Too High 5 8 5 10 Leaks 5 9 5 11 Low Percent Rejection 5 9 5 12 TDS Value High 5 10 5 13 RO Fails to Draw Disinfectant 5 11 5 14 RO Pump Leaks 5 11 5 15 TDS Value fluctuates 5 11 ...

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Page 72: ...tmeter c Replace switch 5 Power switch inoperative a Assure inlet water valve is open b Check switch with voltmeter c Replace switch 6 Pump motor inoperative a Verify that voltage supply is correct and motor is wired for correct voltage Correct as necessary b Motor thermal overload switch tripped most motors have automatic internal reset Motor will restart when it cools approximately 10 15 minutes...

Page 73: ...ea d See 5 5 e Replace pump 2 Fan obstructed or inoperative a Verify no debris is obstructing fan vent b Verify fan operation 3 Excessive current draw a Verify that flow rates and pressures are within RO specifications b Check motor pump coupling for alignment c Confirm amperage draw with meter d Motor insulation shorted replace motor 4 Voltage too low a Check voltage against serial label and moto...

Page 74: ...ater temperature and flow rate b Check quality of product water B Faulty inlet pressure regulator a Replace regulator C Pump adjusted improperly a Adjust pump at pump head and regulator D Pump worn out or damaged a Replace pump 5 6 Pressure Gauge Vibrates Erratically 1 Air in gauge tubing a Loosen tube fitting at gauge to bleed air 2 Obstruction in pressure gauge orifice a Remove obstruction 3 Pro...

Page 75: ...struction defective check valve in the product flow path may cause reduced flow 1 Pump pressure too low a See 5 5 2 Low feed water temperature a Verify product production with Tech Note 121 Temperature Correction b Install or adjust temperature blending valve 3 Membrane fouled or scaled a Review trend analysis logs for flow b Clean membrane with both high and low pH cleaners c If flow is not recov...

Page 76: ...for blockage or kink in waste line c Quick disconnect not connected completely B High pH and chlorines in feed water a Check feedwater for higher than 8 5 and the presence of chloramines b Check pH reduction equipment if applicable c Contact GE Osmonics C ROMA internal seals damaged dirty or dislodged a Disassemble ROMA clean and inspect O rings and seals D Membrane hydrolyzed exposed to oxidant a...

Page 77: ...lity tests normal investigate the monitoring circuits 1 Waste flow too low a Disinfectant or cleaner not rinsed from RO b Check waste flow control c Check for obstruction or kink in waste line 2 Pump pressure too low a Adjust pressure regulator b Adjust pump settings 3 Product flow too high a See 5 9 4 Membrane scaled or fouled a Verify condition of pretreatment equipment b See membrane cleaning p...

Page 78: ...r quality tests normal investigate the monitoring circuits 1 Waste flow too low a Measure and compare to original data Correct as necessary 2 Waste pressure too low a Adjust pump settings 3 Product flow too high a See 5 9 4 Membrane scaled or fouled a Verify condition of pretreatment equipment b See membrane cleaning procedure in this manual 5 Erroneous meter readout a Verify water quality with in...

Page 79: ...r leak on disinfect draw line a Check that quick disconnect fitting is connected securely b Immerse tube in solution c Check tube for cracks or holes d Replace quick disconnect fitting 4 Solenoid failure in open position a See 5 4 5 14 RO Pump Leaks 1 Tubing connection leaking a Tighten or reconnect tubing fitting 2 Mechanical seal failure leaks out vent hole a Replace pump 5 15 TDS Value Fluctuat...

Page 80: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 5 13 Troubleshooting NOTES ...

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Page 82: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 1 Drawings Millenium RO System CHAPTER SIX DRAWINGS ...

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Page 84: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 3 Drawings Millenium RO Component Layout ...

Page 85: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 4 Drawings Millenium RO Disinfect View ...

Page 86: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 5 Drawings Millenium RO Flow Schematic ...

Page 87: ...LET PUMP MOTOR FAN 4 3 2 1 5 F3 7 8 9 10 6 1 POWER NOT APPLIED NOTES F3 1 8 AMP SLO BLOW 50Hz F3 1 4 AMP SLO BLOW 60Hz F1 8 AMP SLO BLOW F2 5 AMP SLO BLOW FUSE CALLOUT INLET W FUSE POWER CORD 50Hz UNITS 60Hz UNITS 2 F2 HOLDER F1 ELEC CNTRL MAIN GRND ELEC CNTRL MAIN GRND CHASSIS FACE PANEL PANEL MOTOR Millenium RO Electrical Schematic High Voltage 50 60Hz ...

Page 88: ... Drawings ALARM SET SWITCH CONDUCTIVITY PC BOARD DISPLAY PC BOARD PRODUCT WATER TDS REJECTION PC BOARD SENSOR SENSOR SENSOR SONALERT CONDUCTIVITY INLET WATER PRODUCT WATER THERMISTOR POWER SUPPLY REJECTION Millenium RO Electrical Schematic Low Voltage 50 60Hz ...

Page 89: ... GE Osmonics 14693e 31 Mar 03 6 8 Drawings 1234687 50Hz 12315 60HZ 12315 1 50HZ ELECTRICAL CONTROL BOX ELECTRICAL CONTROL PANEL 12311 30010 1236062 60Hz 12310 30005 20203 20204 20205 12312 21080 Millenium RO Electrical Layout ...

Page 90: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 9 Drawings 40569 1234678 Millenium RO Input Manifold 50 60Hz ...

Page 91: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 10 Drawings 20178 40602 12131 14765 40569 40564 40218 Millenium RO Main Manifold ...

Page 92: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 11 Drawings 40570 40218 40976 40976 40976 40976 40976 40218 14738 Millenium RO Waste Manifold ...

Page 93: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 12 Drawings NOT TO SCALE DETAIL A OS1151581 Millenium RO ROMA Assembly ...

Page 94: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 13 Drawings TO HOLE IN RO CABINET 41566 50112 41566 42014 14493 Millenium RO Flush Valve Assembly ...

Page 95: ...KWISE TO DECREASE PRESSURE EACH 90 ROTATION WILL CHANGE PRESSURE ABOUT 25 PSI WASHER PUMP ACORN NUT INCREASE PRESSURE ADJ SCREW DECREASE PROCEDURE TOOLS REQUIRED 5 REPLACE WASHER IF IT CAME OFF AND ACORN NUT 2 OPEN FRONT COVER AND EXPOSE PUMPHEAD 3 REMOVE ACORN NUT NOTE DO NOT LOSE WASHER 1 TURN OFF POWER AND WATER TO UNIT 1 FLAT BLADE SCREWDRIVER 2 3 4 WRENCH OR EQUIVALENT 3 TOWEL Millenium RO Pu...

Page 96: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 15 Drawings Push In Fitting Instructions ...

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Page 98: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 6 17 Drawings NOTES ...

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Page 100: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 7 1 Spare Parts List Millenium RO System CHAPTER SEVEN SPARE PARTS LIST ...

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Page 102: ... RO only use w P n 1236173 1236173 Plug End 50Hz RO only use w P n 30382 42048 Gauge Product Pressure 42074 Gauge Pump Pressure 40179 Membrane Tape Wrapped for 500 GPD RO 2 required OS1228070 Membrane Tape Wrapped for 750 GPD RO 2 required 30014 Motor 1 3 HP 110 230 V 50 60 Hz 35328 Fan and Motor Cooling 220VAC 50Hz 35329 Fan and Motor Cooling 110VAC 60Hz 35330 Power cord for Cooling Fan 12315 Pow...

Page 103: ...t Female 40568 Elbow speed fit 3 8 x 3 8 mnpt swivel 40564 Elbow speed fit 3 8 x 3 8 stem 41566 Elbow speed fit 1 4 x 3 8 stem 40742 Elbow speed fit 1 4 x 1 4 stem 40569 Elbow speed fit 3 8 x 1 4 mnpt swivel 40570 Elbow speed fit 1 4 x 1 4 mnpt swivel 40601 Feed or Inlet Port Quick disconnect Female 40605 Garden Hose Thread female 40604 Garden Hose Thread male 42046 Product Waste Port Quick discon...

Page 104: ... Spare Parts List 12128 Pre filter Housing Assembly 40694 O ring Pre filter 9 7 8 40695 Filter 1 Micron 9 7 8 40696 Filter 5 Micron 9 7 8 40698 Filter Carbon 9 7 8 14924 Kit Mil Prefilter Install Mounts prefilter to RO or to wall Includes all necessary parts ...

Page 105: ...M Millenium RO System by GE Osmonics 14693e 31 Mar 03 7 6 Spare Parts List NOTES ...

Page 106: ......

Page 107: ...633 3080 in the U S or visit www osmonics com Corporate Headquarters Kent Operations 5951 Clearwater Drive 7848 South 202nd ST Minnetonka MN Kent WA 55343 8995 98032 1345 USA USA 952 933 2277 Phone 253 395 2200 Phone 952 933 0141 Fax 253 395 2363 Fax ...

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Summary of Contents for MILLENIUM OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT

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GE MILLENIUM OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT, Operation And Maintenance Manual

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Summary of Contents for MILLENIUM OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT

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