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INSTALLATION INSTRUCTIONS - continued

GEH-7252

13

May 2003

g

GE Capacitor & Power Quality Products

Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow

Figure 7

6 – 21 Amps, 480 VAC 60Hz Outline Drawing

All dimensions are in inches

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Summary of Contents for MATRIX FILTER B Series

Page 1: ...g GE Capacitor Power Quality Products MATRIX FILTER SERIES B 480 Volts 60HZ USER MANUAL ...

Page 2: ...de variety of applications The suitability of this filter for a specific application must therefore be determined by the customer In no event will GE assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter Nor will GE assume patent liability with respect to the use of information circuits or equipment described in this instruc...

Page 3: ...onditions 5 Performance 6 Altitude Derating Curve 11 5 Installation Instructions 12 Filter Installation 12 Outline Drawings and Mounting Dimensions 13 Power Wiring Connection 29 Ground and Ground Fault Protection 29 Input and Output Terminal Specifications 30 Interconnection Diagrams 31 6 Filter Description 44 7 Start Up 46 8 Troubleshooting 48 ...

Page 4: ...e meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used WARNING THE OPENING OF THE BRANCH CIRCUIT PROTECTIVE DEVICE MAY BE AN INDICATION THAT A FAULT CURRENT HAS BEEN INTERRUPTED TO REDUCE THE RISK OF FIRE OR ELECTRICAL SHOCK CURRENT CARRYING PARTS AND OTHER COMPONENTS OF THE FILTER SHOULD BE EXAMINED AND REPLA...

Page 5: ...GEH 7252 2 May 2003 g GE Capacitor Power Quality Products WARNING ONLY SPARE PARTS OBTAINED FROM GE OR AN AUTHORIZED GE DISTRIBUTOR CAN BE USED ...

Page 6: ...pt of this Filter The GE Matrix Filter has been subjected to demanding factory tests before shipment Carefully inspect the shipping container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the filter In the event of damage please contact and file a claim with the freight carrier i...

Page 7: ...ical Configuration G General Purpose NEMA 1 2 W General Purpose NEMA 3R N Industrial Style NEMA 1 Enclosure Size B CAB 17B or CAB 002 C CAB 20B or CAB 003 D CAB 30B or CAB 004 E CAB 42B or CAB 005 F CAB 006 Output Current Rating i e 0044 is 44 amps Voltage and Frequency A 208 240V 60Hz B 240V 50Hz C 380 415V 50Hz D 480V 60Hz E 600V 60Hz Options Matrix Filter Designator ...

Page 8: ...98 3 294 27 98 4 351 98 5 343 34 98 6 406 98 6 399 44 98 7 479 98 7 472 52 98 8 539 98 8 533 66 98 9 626 98 9 621 83 98 9 740 98 9 735 103 99 0 850 99 0 844 128 99 1 964 99 1 959 165 99 2 1143 99 2 1145 208 99 2 1355 99 2 1361 240 99 3 1493 99 2 1498 320 99 3 1829 99 3 1838 403 99 4 2110 99 4 2098 482 99 4 2393 99 4 2371 636 99 4 2978 99 4 2929 786 99 5 3432 99 5 3402 Service Conditions Load 6 pul...

Page 9: ...at full load 8 maximum no load to full load Standby Current Without Optional Capacitor Contactor 70 of the full load capacitor current listed in Table 3 With Optional Capacitor Contactor Refer to Drive Users Manual 8 Filter Voltage Regulation with nominal 480 volts RMS source Maximum output voltage at no load 502 volts RMS 710 volts peak Maximum PCC voltage with 6 00 source impedance at no load 49...

Page 10: ... 27 38 83 94 62 73 8 30 40 85 96 65 75 11 35 45 95 105 70 80 14 35 45 95 105 80 90 21 45 60 105 120 85 100 27 50 65 135 150 100 115 34 70 85 160 175 125 140 44 70 85 160 175 125 140 52 105 135 170 200 235 265 66 125 155 300 330 270 300 83 200 250 355 405 325 375 103 200 250 355 405 325 375 128 225 275 385 435 350 400 165 265 325 420 480 475 535 208 275 325 425 475 485 535 240 300 400 500 600 525 6...

Page 11: ...ps RMS Filter Current Rating Amps Rms Capacitor Current Typical Amps RMS 6 2 0 44 145 208 79 7 8 2 7 52 20 7 240 93 1 11 3 9 66 21 5 320 124 8 14 5 4 83 31 5 403 156 0 21 7 1 103 33 6 482 188 9 22 10 7 128 39 3 636 246 4 34 13 1 165 56 4 786 303 4 Figure 1 8 Filter THID vs Load 0 2 4 6 8 10 12 0 20 40 60 80 100 Percent Load Percent THID Typical Worst Case Figure 2 5 Filter THID vs Load 0 1 2 3 4 5...

Page 12: ...nic Spectrum 100 Load 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order Harmonic Current Typical Worst Case Figure 4 5 Matrix Filter Harmonic Spectrum 100 Load 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order Harmonic Current Typical Worst Case ...

Page 13: ...ercent Filter Load Power Factor Typical Worst Case Performance With Unbalanced Line Voltage Typical Table 4 All Components at Nominal Values and Worse Case Service Conditions 8 Filter 100 Load 5 Filter 100 Load Nominal THID 5 12 3 93 1 Unbalance 5 28 4 06 2 Unbalance 5 82 4 47 3 Unbalance 6 62 5 10 8 Filter 30 Load 5 Filter 30 Load Nominal THID 10 13 7 06 1 Unbalance 10 61 7 45 2 Unbalance 12 11 8...

Page 14: ...ONS continued GEH 7252 11 May 2003 g GE Capacitor Power Quality Products Figure 6 Altitude Derating Curve 1 05 1 00 0 95 0 90 0 85 0 80 0 75 0 70 0 3300 6600 9900 13200 16500 CURRENT DERATING FACTOR ALTITUDE FEET ...

Page 15: ...r a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations General purpose NEMA 1 2 and 3R enclosed filters are designed for floor mounting in the vertical plane in an environment suitable for the enclosure type Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Allow a minimum sid...

Page 16: ...ONS continued GEH 7252 13 May 2003 g GE Capacitor Power Quality Products Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow Figure 7 6 21 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches ...

Page 17: ...INSTALLATION INSTRUCTIONS continued GEH 7252 14 May 2003 g GE Capacitor Power Quality Products Figure 8 27 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches ...

Page 18: ...INSTALLATION INSTRUCTIONS continued GEH 7252 15 May 2003 g GE Capacitor Power Quality Products Figure 9 34 44 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches ...

Page 19: ...ALLATION INSTRUCTIONS continued GEH 7252 16 May 2003 g GE Capacitor Power Quality Products Figure 10 52 66 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY CAPACITOR ASSEMBLY ...

Page 20: ...ued GEH 7252 17 May 2003 g GE Capacitor Power Quality Products NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 11 83 128 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY CAPACITOR ASSEMBLY ...

Page 21: ... Power Quality Products NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 12 165 240 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY NOTE SEE TABLE FOR NUMBER OF CAPACITOR ASSEMBLIES AMPS NO OF CAPACITOR PANELS 165 1 208 2 240 2 ...

Page 22: ...NS continued GEH 7252 19 May 2003 g GE Capacitor Power Quality Products NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 13 320 482 Amps 480 VAC 60Hz Vertical Mounting Outline Drawing All dimensions are in inches ...

Page 23: ... assembly and a capacitor assembly These assemblies are designed to be mounted vertically The reactor assembly may be mounted above the capacitor assembly as shown in Figure 10 or the assemblies may be mounted separately as shown in Figure 11 The capacitor assembly should be located in the lowest temperature regions of the enclosure generally toward the bottom The reactor and capacitor assemblies ...

Page 24: ...2 35 3 0 0 390 14 34 7 3 5 8 4 0 2 75 3 0 0 390 16 44 7 3 5 8 4 0 2 75 3 0 0 390 16 52 9 0 7 4 4 8 3 16 3 0 0 38 x 0 75 28 66 9 0 7 0 5 3 3 16 3 0 0 38 x 0 75 27 83 10 8 8 5 6 5 3 47 3 63 0 38 x 0 75 51 103 10 8 8 5 6 5 3 47 3 63 0 38 x 0 75 51 128 11 0 8 5 6 7 3 66 3 63 0 38 x 0 75 51 165 10 8 8 5 6 8 3 66 3 63 0 38 x 0 75 62 208 11 0 8 5 7 0 3 47 3 63 0 38 x 0 75 51 240 10 8 8 5 10 0 5 91 3 63 0...

Page 25: ...urpose NEMA 1 2 3R cabinets follow Table 6 General Purpose Cabinets NEMA 1 2 3R Filter Output Rating Amps Cabinet Part Number 6 CAB 17B 8 CAB 17B 11 CAB 17B 14 CAB 17B 21 CAB 20B 27 CAB 20B 34 CAB 20B 44 CAB 20B 52 CAB 20B 66 CAB 30B 83 CAB 30B 103 CAB 30B 128 CAB 30B 165 CAB 30B 208 CAB 30B 240 CAB 30B 320 CAB 42B 403 CAB 42B 482 CAB 42B 636 CAB 42B 786 CAB 42B ...

Page 26: ...INSTALLATION INSTRUCTIONS continued GEH 7252 23 May 2003 g GE Capacitor Power Quality Products Figure 16 CAB 17B Figure 17 CAB 20B ...

Page 27: ...INSTALLATION INSTRUCTIONS continued GEH 7252 24 May 2003 g GE Capacitor Power Quality Products Figure 18 CAB 30B Figure 19 CAB 42B ...

Page 28: ...A 1 Industrial Style Enclosures Filter Output Rating Amps Cabinet Part Number 6 Cabinet 002 8 Cabinet 002 11 Cabinet 002 14 Cabinet 002 21 Cabinet 002 27 Cabinet 003 34 Cabinet 003 44 Cabinet 003 52 Cabinet 004 66 Cabinet 004 83 Cabinet 004 103 Cabinet 004 128 Cabinet 004 165 Cabinet 005 208 Cabinet 005 240 Cabinet 005 320 Cabinet 006 403 Cabinet 006 482 Cabinet 006 636 N A 786 N A Floor Mounted ...

Page 29: ...INSTALLATION INSTRUCTIONS continued GEH 7252 26 May 2003 g GE Capacitor Power Quality Products Figure 20 Cabinet 002 Figure 21 Cabinet 003 ...

Page 30: ...INSTALLATION INSTRUCTIONS continued GEH 7252 27 May 2003 g GE Capacitor Power Quality Products Figure 22 Cabinet 004 Figure 23 Cabinet 005 ...

Page 31: ... continued GEH 7252 28 May 2003 g GE Capacitor Power Quality Products Figure 24 Cabinet 006 Note For 5 filters rated 320 Amps to 482 Amps a separately mounted input reactor is required Refer to Figure 16 for mounting dimensions ...

Page 32: ... filter capacitors are supplied on one or more assembles Refer to Figure 26 for the interconnection diagram The capacitor assembly should be located in the lowest temperature regions of the enclosure generally toward the bottom and the reactor assembly may be located in any region where the ambient temperature does not exceed 50 degrees C Size the conductors interconnecting the reactor and capacit...

Page 33: ... 5 16 22 5 16 34 22 5 16 18 4 20 44 22 5 16 18 4 20 52 18 4 20 18 4 20 66 18 4 20 6 4 2 0 45 50 83 6 4 2 0 45 50 6 4 2 0 45 50 103 6 4 2 0 45 50 6 4 2 0 45 50 128 6 4 2 0 45 50 6 4 2 0 45 50 165 6 4 2 0 45 50 2 0000 150 208 2 0000 150 2 0000 150 240 2 0000 150 2 0000 150 320 2 0000 150 00 000 0000 250 350 MCM 500 MCM 180 250 325 375 403 00 000 0000 250 350 MCM 500 MCM 180 250 325 375 00 000 0000 2...

Page 34: ...INSTALLATION INSTRUCTIONS continued GEH 7252 31 May 2003 g GE Capacitor Power Quality Products Figure 25 Panel Mounted Filters 6 44 Amps 480 VAC 60Hz Interconnection Diagram ...

Page 35: ...INSTALLATION INSTRUCTIONS continued GEH 7252 32 May 2003 g GE Capacitor Power Quality Products Figure 26 Panel Mounted Filters 52 482 Amps 480 VAC 60Hz Interconnection Diagram ...

Page 36: ...tor Assembly Terminal Specifications Filter Rating Amps Capacitor Terminals NOTE Two terminals per phase Wire Range AWG Terminal Torque in lbs 52 240 14 10 8 4 6 1 0 3 35 40 45 50 320 482 6 00 120 Figure 27 Filters Mounted in General Purpose NEMA 1 2 3R Cabinets 6 786 Amps 480 VAC 60Hz Interconnection Diagram ...

Page 37: ...INSTALLATION INSTRUCTIONS continued GEH 7252 34 May 2003 g GE Capacitor Power Quality Products Figure 28 Filters Mounted in Industrial Style Cabinets 6 482 Amps 480 VAC 60Hz Interconnection Diagram ...

Page 38: ...N INSTRUCTIONS continued GEH 7252 35 May 2003 g GE Capacitor Power Quality Products Figure 29 6 14 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations FRONT VIEW See Figure 26 for Interconnection Diagram ...

Page 39: ...ON INSTRUCTIONS continued GEH 7252 36 May 2003 g GE Capacitor Power Quality Products Figure 30 21 52 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations TOP VIEW See Figure 26 for Interconnection Diagram ...

Page 40: ...N INSTRUCTIONS continued GEH 7252 37 May 2003 g GE Capacitor Power Quality Products Figure 31 66 240 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations TOP VIEW See Figure 26 for Interconnection Diagram ...

Page 41: ... INSTRUCTIONS continued GEH 7252 38 May 2003 g GE Capacitor Power Quality Products Figure 32 320 786 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations FRONT VIEW See Figure 26 for Interconnection Diagram ...

Page 42: ...ON INSTRUCTIONS continued GEH 7252 39 May 2003 g GE Capacitor Power Quality Products Figure 33 6 21 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram ...

Page 43: ...ON INSTRUCTIONS continued GEH 7252 40 May 2003 g GE Capacitor Power Quality Products Figure 34 27 44 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram ...

Page 44: ...N INSTRUCTIONS continued GEH 7252 41 May 2003 g GE Capacitor Power Quality Products Figure 35 52 128 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram ...

Page 45: ...N INSTRUCTIONS continued GEH 7252 42 May 2003 g GE Capacitor Power Quality Products Figure 36 165 240 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram ...

Page 46: ...N INSTRUCTIONS continued GEH 7252 43 May 2003 g GE Capacitor Power Quality Products Figure 37 320 482 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram ...

Page 47: ...rrent rating If the motor current rating is not available use the NEC motor current rating Filters for variable torque AC drives rated 2 5 Hp should be selected for a filter output current rating greater than or equal to 105 of the motor current rating If the motor current rating is not available select on the basis of 105 of the NEC motor current rating Filters for variable torque AC drives rated...

Page 48: ...FILTER DESCRIPTION continued GEH 7252 45 May 2003 g GE Capacitor Power Quality Products Figure 38 480 VAC 60Hz Block Diagram ...

Page 49: ...ctions After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals 1 2 and 3 on terminal block 1TB Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the s...

Page 50: ...T IF SAFETY PRECAUTIONS ARE NOT OBSERVED 6 Confirm that line voltage is present at the input terminals A1 B1 C1 of the filter 7 Confirm that line voltage is present at the output terminals A2 B2 C2 of the filter 8 Disconnect the filter from the utility 9 Connect the filter output to the drive 10 Refer to the drive user manual for the drive startup procedure Observe all safety instructions in the d...

Page 51: ...HEN OPERATING INSTALLING OR REPAIRING THIS FILTER INJURY DEATH AND OR PROPERTY DAMAGE MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals 1 2 and 3 on terminal block 1TB Start with the met...

Page 52: ...t Possible cause Solution Input source voltage harmonic distortion Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Solution Line voltage unbalance exceeds 1 Balance input line voltage to 1 or less PROBLEM Harmonic current distortion exceeds 5 on one or more phases at full load Possible cause The input reactor required for a ...

Page 53: ... or accept elevated THVD Possible cause Solution Line voltage unbalance exceeds 1 Balance input line voltage to 1 or less PROBLEM Filter output voltage is not within specification Possible cause Filter input voltage is not within specification Solution Check the AC input line voltage and verify that it is within tolerance Refer to the filter service conditions and performance specifications in Cha...

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