GE JKS10 Technical Service Manual Download

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GE Appliances

General Electric Company

Louisville, Kentucky 40225

31-9163

27-in. Built-In

Wall Ovens

JKS10

JKP30
JKP35
JKP55
JKP70
JKP75
JKP90

PK916
PK956

ZEK938
ZEK958

Technical Service Guide

June 2008

GE Consumer & Industrial

Summary of Contents for JKS10

Page 1: ...s General Electric Company Louisville Kentucky 40225 31 9163 27 in Built In Wall Ovens JKS10 JKP30 JKP35 JKP55 JKP70 JKP75 JKP90 PK916 PK956 ZEK938 ZEK958 Technical Service Guide June 2008 GE Consumer...

Page 2: ...avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary chec...

Page 3: ...ormation 50 Door Assembly 29 Door Hinge Receivers 44 Electronic Oven Control EOC 47 Error Codes 55 Introduction 04 Key Panel Test 52 Lock Assembly 39 Meat Probe and Outlet 45 Nomenclature 05 Operation...

Page 4: ...ction Bake Multi Rack Provides ideal convection baking for multiple racks of food ensuring superb results Convection Roast Provides even cooking and consistent results roasting meats up to 25 faster t...

Page 5: ...dicator for Engineering and Product Service Only Model Year Designator J K P 5 5 S M 1 S S Nomenclature Nomenclature The letter designating the year repeats every 12 years Example T 1974 T 1986 T 1998...

Page 6: ...rs and 59 minutes 16 NUMBER PADS Use to set any function requiring numbers for example the time of day on the clock the timer the oven temperature the internal food temperature the starting and length...

Page 7: ...ress to select self cleaning function See the Using the self cleaning oven section Oven Light On Off Pad Press to turn the oven light on or off Delay Start Pad Use along with Cooking Time or Self Clea...

Page 8: ...h in the display when there has been a power outage Self Clean Pad Press to select self cleaning function See the Using the self cleaning oven section Oven Light On Off Pad Press to turn the oven ligh...

Page 9: ...ght on or off Delay Start Pad Use along with Cooking Time or Self Clean pads to set the oven to start and stop automatically at a time you set Cooking Time Pad Press this pad and then press the Hour a...

Page 10: ...when the there has been a power outage Broil Hi Lo Pad Press to select the broil function Bake Pad Press to select the bake function Self Clean Pad Press to select the self cleaning function See the...

Page 11: ...food cake A A or B Bundt or pound cakes A A or B Biscuits muffins B or C C or D brownies cookies cupcakes layer cakes pies Casseroles B or C C or D How to Set the Oven for Broiling Close the door Alwa...

Page 12: ...pad After pressing the Start pad SET disappears this tells you the time is counting down although the display does not change until one minute has passed Seconds will not be shown in the display until...

Page 13: ...e probe takes the guesswork out of roasting by cooking foods to the exact doneness you want NOTE Double oven models have a probe in the upper oven only Use of probes other than the one provided with t...

Page 14: ...meat reaches the number you have set the probe and the oven turn off and the oven control signals To stop the signal press the Clear Off pad Use hot pads to remove the probe from the food Do not use t...

Page 15: ...rall result is time saved Cookies muffins biscuits and other quickbreads give very good results with multi rack baking For 30 Ovens When baking on 3 racks place one rack in the second B position one i...

Page 16: ...On double oven models you can use timed baking or roasting in one oven while using self clean in the other you can also use timed baking or roasting in both ovens at the same time You will hear a fan...

Page 17: ...oven temperature The oven temperature can be adjusted up to 35 F hotter or 35 F cooler On models with number pads press them the same way you read them For example to change the oven temperature 15 F...

Page 18: ...e cooking utensils or any other items on the oven floor There is a heating element beneath the oven floor Placing items on the oven floor may cause the oven to overheat resulting in damage to the oven...

Page 19: ...for the lower oven Fahrenheit or Celsius Temperature Selection Your oven control is set to use the Fahrenheit temperature selections but you may change this to use the Celsius selections Press the Bak...

Page 20: ...ress the Oven Light On Off pad again The display will show 1 BEEP This is the quietest volume level For each time the level is changed a tone will sound to provide an indication of the volume level Ch...

Page 21: ...ooking times only regular baking temperatures To activate the feature Press the Bake and Broil Hi Lo pads on double oven models use the upper oven controls at the same time for 3 seconds until the dis...

Page 22: ...TE If bake or broil appears in the display the Bake and Broil Hi Lo pads were not touched at the same time Touch the Clear Off pad and begin again Tap the Delay Start pad until SAb bAtH appears in the...

Page 23: ...the oven Melted plastic may not be removable and is not covered under your warranty How to Set the Oven for Warming The proofing feature maintains a warm environment useful for rising yeast leavened p...

Page 24: ...the temperature probe is plugged in When using the probe you can use the timer but you cannot use timed oven operations On the double wall oven the oven control will automatically set the oven that h...

Page 25: ...nued next page Oven Door Broil Element Oven Door Gasket Light Broil Element Oven Door Gasket Oven Door Meat Probe Outlet Control Panel Convection Fan Hidden Bake Element Hidden Bake Element Light Door...

Page 26: ...en Double Oven Shown Continued next page Cooling Fan Capacitor Auxiliary Control Board Door Lock Thermal Switch Metal Air Divider Metal Air Divider Door Lock Assembly and Thermal Switches Double Oven...

Page 27: ...27 Back of Oven Double Oven Shown All Rear Covers Shown Removed Thermal Line Break Thermal Cutout TCO Thermal Line Break Thermal Cutout TCO Cooling Fan Convection Fan Bake Element Bake Element...

Page 28: ...ection Fan Blade z z z Convection Fan Capacitor z z z Convection Fan Motor z z z Control Panel Assembly z z n a z z Cooling Fan z z z Cooling Fan z z z Door Assembly z z z z z Door Hinge Receiver z z...

Page 29: ...To replace the door With the door at the same angle as the removal 1 position seat the indentation of the hinge arm into the bottom edge of the hinge slot The notch in the hinge arm must be fully seat...

Page 30: ...can damage the handle Hand tighten the screws and make sure the handle fits snugly to the door panel Do not use an electric driver To replace the inner door assembly Remove the outer door assembly Se...

Page 31: ...n the top of the door DO NOT INSULATE THIS AIR CHANNEL Arrows on the side of the inner glass assembly indicate the direction in which the inner oven door glass is installed The arrows should be pointi...

Page 32: ...a table or platform in front of the oven and pull the oven completely out Note When reinserting the oven into cabinet opening ensure that the conduit is properly positioned behind the oven See the Ins...

Page 33: ...and the black metal trim from the bottom of the microwave trim 3 Open the microwave door 4 Remove two T 15 Torx screws and the microwave trim from the oven 5 Close the microwave door 6 Remove the ove...

Page 34: ...sh and guide the sensor wire harness into the oven liner Broil Element Note The resistance of this component can be tested from the EOC See Control Board Testing The broil element will not work if the...

Page 35: ...e broiler element to the oven rack 3 Remove the two in hex head screws that hold the vent tube to the top of the oven cavity Do not remove the remaining hex head screws 4 Remove the vent tube from the...

Page 36: ...the element terminals are accessible 5 Disconnect the wires from the convection bake element Convection Bake Element Control Compartment Access Note It may be necessary to partially remove the oven f...

Page 37: ...on Note There are three tabs on the right side of the control panel assembly Push the control panel to the left to free it from the housing Control Panel Assembly The control panel assembly consists o...

Page 38: ...gram series control panel 1 Disconnect and remove the ribbon cable from the electronic oven control and the key panel 2 Remove four in hex head screws that hold the electronic oven control to the cont...

Page 39: ...The word LOCKED will flash on and off in the display while the lock motor is in motion When the door is locked the word LOCKED remains Door Locking Unlocking Strip Circuit The cam on the motor perform...

Page 40: ...connect the switch wiring incorrectly to the lock assembly When reconnecting the wiring make sure it is properly connected to the lock assembly before turning the power back on O Y Y Y BU BU UNLOCKED...

Page 41: ...itch This limit switch opens at 194 F and closes when the temperature cools below 158 F This switch is active only in non self clean operations unlock switch closed lock switch open The higher tempera...

Page 42: ...has an approximate resistance value of 27 and draws approximately 9 9 amps The bake element is located under the oven floor Bake element terminals are located behind the rear access panels on both the...

Page 43: ...g fan requires the oven to be removed To remove the cooling fan in the single and upper oven Access the control compartment See 1 Control Compartment Access Disconnect the cooling fan wire harness 2 R...

Page 44: ...ling fan from the oven Cooling Fan Cover Cooling Fan Disconnect Thermal Line Break Thermal Cutout TCO A self resetting disc type thermal cutout switch is attached to the rear of the oven The switch wi...

Page 45: ...he convection fan motor assembly Remove the convection fan blade See 1 Convection Fan Blade Remove the oven from the installation and 2 remove the rear covers See Oven Removal Convection Airflow Disco...

Page 46: ...the control compartment See 1 Control Compartment Access Disconnect the wire harness from J9 on the EOC 2 To remove an oven light assembly on lower ovens and JKP90 1 On JKP90 remove the microwave tri...

Page 47: ...g the balance of the bake operation There is approximately 1 minute of off time between bake and broil unit operation after the preheat In the clean cycle the broil unit is only on during first the 30...

Page 48: ...Light RY655 Convection Fan RY500 Broil Element RY501 Bake Element RY502 Convection Element CN2 Meat Probe Door Switch Relay Thermal Switch Oven Sensor L1 L1 Power to EOC CCW Convection Fan CW Convecti...

Page 49: ...Panel J3 Upper Door Lock Motor Switch Temperature Sensor and Meat Probe J4 Lower Door Lock Motor Switch Temperature Sensor and Meat Probe J5 L1 Power to Transformer J6 Door Switch Lights Lock Motor a...

Page 50: ...20 VAC from J4 7 and J4 5 terminals to L1 If 120 VAC is present but the light does not turn on the light bulb is bad or there is a loose connection in the wire harness If 0 VAC press Oven Light key on...

Page 51: ...following checks Check the voltage from terminal CW and CCW to N on the control it should always read 120 VAC in Conv Bake or Convection Roast modes If the voltage OK check the convection fan motor It...

Page 52: ...ol If the convection fan is not running make the following checks Check the voltage from terminal J11 3 to N on the control it should always read 120 VAC in Convection Bake or Convection Roast modes T...

Page 53: ...m Proof Timer Clock and Cook Time pads Audible tone plus display showing the mode of operation selected Clear Off Audible tone and display shows the time of day Probe Audible tone is heard if the prob...

Page 54: ...ector Terminals Ohms Upper Lower JKS10 Oven Sensor CN2 4 to 6 n a 1080 Rm Temp JKP30 JKP35 Oven Sensor CN2 4 to 6 n a 1080 Rm Temp Door Unlatched CN2 1 to 3 2 to 3 n a 0 open Door Latched CN2 2 to 3 1...

Page 55: ...erform glass touch board key panel test making sure to test EVERY pin combination for possible shorts If there are no shorts the problem is probably with the Control F2 Oven temperature inside oven ca...

Page 56: ...ke Element To test the hidden bake element the resistance should read approximately 27 between the orange wire at DLB and the yellow wire at BAKE See photo Convection Element To test the convection el...

Page 57: ...een L1 and N and approximately 240 VAC between L1 and L2 See photo Convection Fan Motor To test the convection fan motor the resistance should read approximately 168 between the red wire at CW and the...

Page 58: ...NG Disconnect electrical power before servicing Caution Label all wires prior to disconnection Wiring errors can cause improper and dangerous operation Verify operation after servicing Continued Next...

Page 59: ...59 Continued Next Page Model JKP30 OVEN TEMP 1100 ROOM TEMP 2650 CLEAN TEMP...

Page 60: ...60 Continued Next Page Model JKP35...

Page 61: ...61 Continued Next Page Model JKP55...

Page 62: ...62 Continued Next Page Models JKP70 PK916 ZEK938...

Page 63: ...63 Continued Next Page Models JKP75 PK956 ZEK958...

Page 64: ...64 Model JKP90 OVEN TEMP 1100 ROOM TEMP 2650 CLEAN TEMP ROOM TEMP ROOM TEMP RELAY COILS 650 24 VDC...

Page 65: ...or consequential damages This warranty gives you specific legal rights and you may also have other rights which vary from state to state To know what your legal rights are consult your local or state...

Page 66: ...66...

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