GE IC3645SP4R400U2 Installation And Operation Manual Download Page 21

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DIAGNOSTIC STATUS CODES

SX TRANSISTOR CONTROL

Page

October 1998

TRACTION

STATUS CODE

DESCRIPTION OF STATUS

CAUSE OF STATUS INDICATION

-02

Forward directional switch is closed on
initial power up.

This status code will be displayed when P4 is greater
than 60% of battery voltage at initial key switch on.

MEMORY RECALL

CORRECTIVE ACTIONS

TROUBLE-SHOOTING DIAGRAM

Circuits valid

for

Traction

Controller

SYMPTOM

Control will not operate because of Static Return
to Off (SRO) lock out.

POSSIBLE CAUSE

Forward directional switch is closed on initial
start up (i.e. closure of battery, key switch or
seat switch).

•

Return directional switch lever to neutral and
then return lever to forward position.

Forward directional switch is welded closed or
mis-adjusted to be held closed.

•

Replace or adjust directional switch to insure
that it opens when the directional switch is
returned to neutral.

Short circuit between P3 and P4.

•

Disconnect the wire from P4 and check for a
short circuit between P3 and the wire that was
connected to P4.

Defective control.

•

Replace the controller unit.

KEY

SWITCH

BRAKE

SWITCH

P17

REVERSE SW

RWARD SW.

SEAT

ART

TRACTION

STATUS CODE

DESCRIPTION OF STATUS

CAUSE OF STATUS INDICATION

-03

Reverse directional switch is closed on
initial power up.

This status code will be displayed when P5 is greater
than 60% of battery voltage at initial key switch on.

MEMORY RECALL

CORRECTIVE ACTIONS

TROUBLE-SHOOTING DIAGRAM

Circuits valid

for

Traction

Controller

SYMPTOM

Control will not operate because of Static Return
to Off (SRO) lock out.

POSSIBLE CAUSE

Reverse directional switch is closed on initial
start up (i.e. closure of battery, key switch or
seat/deadman switch).

•

Return directional switch lever to neutral and
then return lever to reverse position.

Reverse directional switch is welded closed or
mis-adjusted to be held closed.

•

Replace or adjust directional switch to insure
that it opens when the directional switch is
returned to neutral.

Short circuit between P3 and P5.

•

Disconnect the wire from P5 and check for a
short circuit between P3 and the wire that was
connected to P5.

Defective control. Replace the controller unit.

KEY

SWITCH

BRAKE

SWITCH

P17

REVERSE SW

RWARD SW.

SEAT

ART

Summary of Contents for IC3645SP4R400U2

Page 1: ...anufacturer through his normal field service channels Do not contact GE directly for this assistance Copyright by General Electric Company October 1998 Section 1 0 INTRODUCTION 4 1 1 Motor Characteristics 4 1 2 Solid State Reversing 5 1 3 Flexible System Application 5 1 4 More Features with Fewer Components 5 Section 2 0 FEATURES OF SX FAMILY OF MOTOR CONTROLLERS 5 2 1 Performance 5 2 1 1 Oscillat...

Page 2: ... Section 3 0 ORDERING INFORMATION ELEMENTARY AND OUTLINE DRAWINGS 11 3 1 Ordering Information for Separately Excited Controls 11 3 2 Outline SX 2 Package Size 12 3 3 Outline SR 2 Package Size 13 3 4 Dual Motor Proportioning Drive Elementary 14 3 5 Standard Pump Elementary 15 3 6 Dual Motor Proportioning Drive Input Output List 16 Section 4 0 TROUBLESHOOTING AND DIAGNOSTIC STATUS CODES 17 4 1 Gener...

Page 3: ...Function Procedures 52 6 3 1 Setup Mode 52 6 3 2 Status Code Scrolling 52 6 3 3 SX Handset Plug Connections Outline Drawing 52 6 4 Setup Functions for Traction Controller 53 59 6 5 Summary of Current Limit Adjustments 60 Section 7 0 DISPLAYS 61 7 1 Application 61 7 2 Standard Dash Displays 61 7 3 Interactive Custom Dash Displays 61 7 3 1 Connections 61 7 3 2 Par t Numbers 61 7 3 3 Connector Refere...

Page 4: ...ical performance curves of Figure 1 the high torque at low speed characteristic of the series motor is evident In a shunt motor the field is connected directly across the voltage source and is therefore independent of variations in load and armature current If field strength is held constant the torque developed will vary directly with the armature current If the mechanical load on the motor incre...

Page 5: ...the motor Bypassing some of the current flowing in the field into the resistor causes the field current to be less or weakened With the field weakened the motor speed will increase giving the effect of overdrive To change the overdrive speed it is necessary to change the resistor value In a separately excited motor independent control of the field current provides for infinite adjustments of overd...

Page 6: ...ysically identical and it is only software that separates a right from a left control or differentiates a control for a dual motor application from one intended for a single motor vehicle As the steer reaches some pre selected turn angle approximately 20o the speed of the inside wheel decrease proportionally to the speed of the outside wheel This proportional decline will continue on a linear path...

Page 7: ...o the value set by this function as the accelerator is returned to the creep speed position Maximum plug current is obtained with the accelerator in the top speed position This feature is adjustable by using Function 16 on the Handset Section 2 1 3 d Auto Braking This feature can be setup with the Handset using Function 17 to select Auto Plug Regen This feature is enabled by initiating a neutral p...

Page 8: ...t into the seat switch input to allow momentary opening of the seat switch if a bump is encountered Section 2 2 2 Accelerator Volts Hold Off This feature checks the voltage level at the accelerator input whenever the key switch or seat switch is activated If at start up the voltage is less than 3 0 volts the control will not operate This feature assures that the control is calling for low speed op...

Page 9: ...er terminal Section 2 3 3 Hourmeter Readings This feature will display the recorded hours of use of the traction and pump control to the Dash Display each time the key switch is turned off Section 2 3 4 Battery Discharge Indication BDI The latest in microprocessor technology is used to provide accurate battery state of charge information and to supply passive and active warning signals to the vehi...

Page 10: ... of voltage regulator card This card provides the basic functions required for controlling the pump control optional contactors and PMT functions Battery positive is applied through a main control fuse to the key switch energizing the control card power supply input to P1 When a pump contactor is used PMT operation is the same as outlined for the traction controllers The four speed motor volts ref...

Page 11: ... Number Argument 02 Control Type SH Separately Excited Control Plugging SR Separately Excited Control Regen to Zero Argument 03 Operating Voltage 1 120 volts 5 36 48 volts 2 24 volts 6 24 36 volts 3 36 volts 7 72 80 volts 4 48 volts Argument 04 Package Size D 6 86 X 6 67 R 6 86 X 8 15 U 8 66 X 8 13 W 8 66 X 10 83 Argument 05 Armature Current 2 characters 22 220 Amps 33 330 Amps 40 400 Amps etc Arg...

Page 12: ...OUTLINE DRAWINGS ELEMENTARY DRAWINGS AND INPUTS OUTPUTS SX TRANSISTOR CONTROL Page 12 October 1998 Section 3 2 Outline SX 2 Package Size ...

Page 13: ...OUTLINE DRAWINGS ELEMENTARY DRAWINGS AND INPUTS OUTPUTS SX TRANSISTOR CONTROL Page 13 October 1998 Section 3 3 Outline SR 2 Package Size ...

Page 14: ...FORWARD SW REVERSE SW BRAKE SW P10 P21 P13 ACC POT STEER ANGLE POT BDI INTERRUPT P14 P15 12V FOR TACH SIGNAL TACH INPUT SIGNAL STEER PUMP FIELD STEER PUMP ARM P11 P18 1A OR SP DVR PLUG RGN OUTPUT P7 P12 P6 P2 P1 P3 P4 P5 LEFT CONTROL MASTER RIGHT CONTROL SLAVE TO PUMP CONTROL POSITIVE TO PUMP CONTROL POSITIVE PIN 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION CLOCK OUT TMM7A POWER SUPPLY 5V Y PLUG CONNECT...

Page 15: ... P9 95 INPUT P8 95 INPUT LINE FU6 P19 P20 P21 P4 P3 93 INPUT 93 INPUT TO TRACTION CARD SPEED LIMIT 1 SPEED LIMIT 2 SPEED LIMIT 3 SPEED LIMIT 4 TO TRACTION P10 BDI PY7 PY12 PY10 PY11 SERIAL RECEIVE SERIAL TRANSMIT 5V FROM TRACTION PY10 P17 L 1A P18 PIN 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION CLOCK OUT TMM7A POWER SUPPLY 5V Y PLUG CONNECTIONS DATA OUT ENABLE OUT NEGATIVE COMMON 5 V CONT STORE IN I MO...

Page 16: ...R OUTPUT 14 TACHOMETER INPUT SIGNAL TRUCK MANAGEMENT OVERTEMP OUTPUT 15 TACHOMETER 12 VOLTS SUPPLY OVERTEMP TMM FAULT 90 16 MOTOR CURRENT COMPENSATION OVERTEMP TMM FAULT 92 17 LINE CONTACTOR DRIVER AND SUPPRESSION LINE CONTACTOR DRIVER PMT 18 1A OR STEER PUMP CONTACTOR DRIVER AND SUPPRESSION 1A CONTACTOR DRIVER 19 STEER ANGLE POTENTIOMETER 5V SUPPLY SPEED LIMIT 2 20 STEER ANGLE POTENTIOMETER NEGAT...

Page 17: ...t discharged with periodic equalizing charges Visual inspection of GE contactors contained in the traction and pump systems is recommended to occur during every 160 hours of vehicle operation Inspection is recommended to verify that the contactors are not binding and that the tips are intact and free of contaminants GE does not recommend that any type of welding be performed on the vehicle after t...

Page 18: ...ion 4 2 3 a outlined below Section 4 2 3 a General Cable Spacing The following general practices should be used for all levels of cabling All cables and wires of like signal levels and power levels must be grouped together In general different levels must run in separate wire bundles as defined in the different classes identified above Intermixing cannot be allowed unless noted by exception Interc...

Page 19: ...following the instructions outlined in the following status code instruction sheets If mis operation of the vehicle occurs a status code will be displayed on the Dash Display for vehicles equipped with a Dash Display or made available by plugging a Handset into the plug Y location and then reading the status code With the status code number follow the procedures outlined in the status code instruc...

Page 20: ...circuit or loose connection going from the Y plug and the Dash Display or Handset Defective Dash Display or Handset Replace Dash Display or Handset NEG FU3 KEY SWITCH P1 P2 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 01 No seat switch or deadman switch input no voltage to P6 This status code will be displayed when P6 is less than 50 battery volts MEMORY RECALL NO CORRECTI...

Page 21: ...ive control Replace the controller unit KEY SWITCH P1 P2 P3 BRAKE SWITCH P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 03 Reverse directional switch is closed on initial power up This status code will be displayed when P5 is greater than 60 of battery voltage at initial key switch on MEMORY RECALL NO CORRECTIVE ACTIO...

Page 22: ...r switch potentiometer for proper operation and ohmic value KEY SWITCH BRAKE SWITCH REVERSE SW FORWARD SW SEAT SWITCH L START SW P8 P7 ACCPOT P9 P1 P2 P3 P17 P5 P4 P6 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 06 Accelerator depressed with no direction selected This status code will be displayed when P4 and P5 are less than 60 of battery volts and P7 is less than 2 5 vol...

Page 23: ...or input circuit Disconnect wire from P7 and measure voltage at wire to negative Should be zero volts for potentiometer type and less than 3 7 volts for solid state type accelerator input P9 P7 P8 ACC POT P7 P8 ACC POT TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 08 Accelerator input voltage too low on power up after initial key switch closure This status code will be disp...

Page 24: ...and check wire for short circuit to positive side of directional switch Defective Control Disconnect wires and measure voltage at P4 and P5 Voltage should be less than 60 of battery volts KEY SWITCH P1 P2 P3 BRAKE SWITCH P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 10 Steer angle potentiometer voltage is too high Th...

Page 25: ...ct wire from P3 Check for short circuit from this wire to battery positive Resistance should be greater than 4 7K ohms Defective control Disconnect wire from P3 Measure voltage from P3 to negative Voltage should be zero if not replace control KEY SWITCH P1 P2 P3 BRAKE SWITCH P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICAT...

Page 26: ... settings Check minimum battery volts at P1 and NEG NEG FU3 P1 NOMINAL BATTERY VOLTAGE MINIMUM LIMIT VOLTS AT 1 95 VDC PER CELL 24 80 48 72 36 23 4 78 0 46 8 70 2 35 1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 16 Battery voltage is too high or control card is mis adjusted This status code will be displayed when the battery volts are greater than 2 4 volts per cell at in...

Page 27: ...n Controller SYMPTOM Control will not operate POSSIBLE CAUSE Defective control Replace controller unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 24 Motor field current is high on start up in the forward direction This status code will be displayed when the current draw in the motor field is too high at start up in the forward direction ME...

Page 28: ...re connection at P1 is tight Defective control Replace controller unit NEG FU3 KEY SWITCH P1 P2 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 28 Motor field current is too high during the run mode This status code will be displayed when the current in the motor field is sustained above a preset limit for longer than 35 or 70 seconds depending on control type MEMORY RECALL Y...

Page 29: ...SIBLE CAUSE Control is in thermal cut back Allow control to cool status code should disappear Defective control Replace controller unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 42 Motor armature offset voltage is too high This status code will be displayed when the voltage at the current sensor input is greater than 2 6 volts with no cur...

Page 30: ...d when during control operation the armature transistor fails to turn off This will result in a PMT condition MEMORY RECALL YES CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYMPTOM Line contactor opens and closes then can only be closed by opening and closing the key switch POSSIBLE CAUSE Defective control Replace controller unit POWER CONNECTIONS LEFT CONTROL...

Page 31: ... LEFT CONTROL MASTER TO PUMP CONTROL POSITIVE TO PUMP CONTROL POSITIVE LINE PY11 PY12 SERIAL RECEIVE SERIAL TRANSMIT BRAKE POT FU3 KEY SWITCH BRAKE SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 46 Look Ahead test for A2 volts less than 12 of battery volts This status code will be displayed when the voltage at A2 is less than 12 of battery volts MEMORY RECALL NO CORRECTIV...

Page 32: ...or volts is less than 85 of battery volts at initial key switch on MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYMPTOM Line contactor does not close when capacitor does not precharge POSSIBLE CAUSE Defective control fuse Check control fuse for open circuit Replace fuse if necessary Defective control Replace controller unit POWER CONNECTIONS L...

Page 33: ...ode will be displayed when the voltage at master PL21 drops below 5V MEMORY RECALL YES CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYMPTOM Control will not operate POSSIBLE CAUSE Auxiliary control shut down Check Auxiliary control for stored faults Verify the connection between the master control P21 and the auxiliary slave control P10 POWER CONNECTIONS LEFT ...

Page 34: ...NAL STEER PUMP FIELD STEER PUMP ARM P11 P18 1A OR SP DVR PLUG RGN OUTPUT LEFT CONTROL MASTER TO PUMP CONTROL POSITIVE TO PUMP CONTROL POSITIVE LINE PY11 PY12 SERIAL RECEIVE SERIAL TRANSMIT BRAKE POT FU3 KEY SWITCH BRAKE SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 77 Motor current is detected during regenerative braking This status code will be displayed when motoring c...

Page 35: ... card 1 3 4 5 2 7 9 6 8 10 11 12 13 14 15 P16 NEG USER SW SC90 WHEN TMM7A CARD IS USED NEG USER SW WHEN SR Series PUMP CONTROL IS USED TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 91 USER DEFINED STATUS CODE See instructions for Truck Management Module for details This status code will be displayed when the voltage at the respective terminal of the TMM or Pump Logic Card i...

Page 36: ...p card 1 3 4 5 2 7 9 6 8 10 11 12 13 14 15 P15 NEG SC92 WHEN TMM7A CARD IS USED NEG USER SW WHEN SR Series PUMP CONTROL IS USED USER SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 93 USER DEFINED STATUS CODE See instructions for Truck Management Module for details This status code will be displayed when the voltage at the respective terminal of the TMM or Pump Logic Card ...

Page 37: ... card 1 3 4 5 2 7 9 6 8 10 11 12 13 14 15 POS SC93A WHEN TMM7A CARD IS USED POS USER SW P4 USER SW WHEN SR Series PUMP CONTROL IS USED TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 94 USER DEFINED STATUS CODE See instructions for Truck Management Module for details This status code will be displayed when the voltage at the respective terminal of the TMM or Pump Logic Card i...

Page 38: ... card 1 3 4 5 2 7 9 6 8 10 11 12 13 14 15 SC94A WHEN TMM7A CARD IS USED POS P6 USER SW WHEN SR Series PUMP CONTROL IS USED POS USER SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 95 USER DEFINED STATUS CODE See instructions for Truck Management Module for details This status code will be displayed when the voltage at the respective terminal of the TMM or Pump Logic Card i...

Page 39: ...10 PY11 SERIAL RECEIVE SERIAL TRANSMIT 5V FROM TRACTION PY10 P17 P18 ACC POT POWER CONNECTIONS POS A1 NEG FIELD ARMATURE FU1 FU5 KEY SWITCH FU6 L 1A A2 1A PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 102 Key switch is open for more than 8 seconds while the SL2 switch is closed This status code will be displayed when SL2 is closed with key switch off MEMORY RECALL YES CORRECTIV...

Page 40: ...CEIVE SERIAL TRANSMIT 5V FROM TRACTION PY10 P17 P18 ACC POT POWER CONNECTIONS POS A1 NEG FIELD ARMATURE FU1 FU5 KEY SWITCH FU6 L 1A A2 1A PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 104 Key switch is open for more than 8 seconds while the SL4 switch is closed This status code will be displayed when SL4 is closed with key switch off MEMORY RECALL YES CORRECTIVE ACTIONS TROUBLE...

Page 41: ...RAM Circuits valid for Pump Controller SYMPTOM Pump contactor will not pick up Status code may alternate between code 123 and code 124 Complete check for code 123 if the problem is not found perform check for code 124 POSSIBLE CAUSE Defective Pump contactor coil circuit Check for open circuit or loose connection between P2 and positive side of P contactor coil Remove plug B Check ohmic value from ...

Page 42: ...P20 P21 P4 P3 93 INPUT 93 INPUT TO TRACTION CARD SPEED LIMIT 1 SPEED LIMIT 2 SPEED LIMIT 3 SPEED LIMIT 4 TO TRACTION P10 BDI PY7 PY12 PY10 PY11 SERIAL RECEIVE SERIAL TRANSMIT 5V FROM TRACTION PY10 P17 P18 ACC POT POWER CONNECTIONS POS A1 NEG FIELD ARMATURE FU1 FU5 KEY SWITCH FU6 L 1A A2 1A PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 127 Logic card power supply is less than 10...

Page 43: ...OVER TEMP OUTPUT PY8 P15 92 INPUT P12 P9 95 INPUT P8 95 INPUT LINE P19 P20 P21 P4 P3 93 INPUT 93 INPUT TO TRACTION CARD SPEED LIMIT 1 SPEED LIMIT 2 SPEED LIMIT 3 SPEED LIMIT 4 TO TRACTION P10 BDI PY7 PY12 PY10 PY11 SERIAL RECEIVE SERIAL TRANSMIT 5V FROM TRACTION PY10 P17 P18 ACC POT POWER CONNECTIONS POS A1 NEG FIELD ARMATURE FU1 FU5 KEY SWITCH FU6 L 1A A2 1A PUMP STATUS CODE DESCRIPTION OF STATUS...

Page 44: ...PTOM No power to pump motor in control range POSSIBLE CAUSE Defective controller unit Replace control NO GRAPHIC FOR THIS STATUS CODE PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 143 Pump Controller motor current sensor input is too low This status code is displayed when the voltage at the current sensor is greater than 0 1 volts with no current flowing in the motor circuit ME...

Page 45: ...tor Q1 did not turn on properly This status code is displayed when during pump control operation the transistor fails to turn on MEMORY RECALL YES CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Pump Controller SYMPTOM Pump contactor will open and close then open and then can only be closed by opening and closing the key switch POSSIBLE CAUSE Control is defective Replace controller ...

Page 46: ...US CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 151 Capacitor volts are low before the line contactor closes Internal card function during precharge This status code will be displayed during key on when the capacitor volts is less than 85 of battery volts at initial key switch on MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Pump Controller SYMPTOM Line c...

Page 47: ...A A2 1A PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 180 Voltage at capacitor 1C is less than 14 volts This status code will be displayed when the voltage between B and B buss bar is less than 14 volts This occurs typically in the run mode of operation MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Pump Controller SYMPTOM Control will not opera...

Page 48: ...n Check connection from P17 to Line coil for loose connection Check connection from battery to Line coil for loose connection Check power connection from battery to contactor L Check for blown fuse element P1 P2 P10 P6 P5 P16 94 INPUT 94 INPUT 90 INPUT P13 P11 91 INPUT BRUSHWEAR OUTPUT PY9 P14 OVER TEMP OUTPUT PY8 P15 92 INPUT P12 P9 95 INPUT P8 95 INPUT LINE P19 P20 P21 P4 P3 93 INPUT 93 INPUT TO...

Page 49: ...he status code displayed for each input when that point is closed to battery negative or positive as indicated TMM7A Pump Card Control Status Terminal Terminal Code Connect To TB1 P16 92 Neg TB3 P11 91 Neg TB4 P15 90 Neg TB5 P3 93 Pos TB6 P4 93 Pos TB8 P5 94 Pos TB10 P6 94 Pos TB11 P8 95 Pos TB12 P9 95 Pos Status codes 90 and 93 can also be programmed with the Handset to reduce the speed of the tr...

Page 50: ...PA 2 PA 4 PA 5 PZ 10 PZ 11 PY 10 PA 3 1 A1 1 A1 2 A2 1 A3 1 A2 2 A3 2 TO PY10 TRACTION Section 5 4 4 Typical Brush Wear Sensor Connections For Pump Control ARM 1 BRUSH WEAR SENSOR CONNECTIONS FOR PUMP CONTROL TYPICAL PA 1 PA 2 PA 4 PA 5 PZ 10 PZ 11 2 1 TRACTION PUMP PWR STEER ARM 2 2 1 ARM 3 2 1 Section 5 5 TMM7A Outline Drawings 1 3 4 5 6 7 2 8 10 9 11 12 14 13 15 5 8 147 20 6 15 156 20 8 20 3 3 ...

Page 51: ...y Voltage 36 48 volts is auto ranging Selection of Card Operation Type At the transistor control traction card unplug the Y plug if the dash display is in use and plug in the Handset to the plug location Y on the control card After installing the Handset tool plug the battery in and turn the key switch on The chart at the right details the start up display sequence that will occur START UP DISPLAY...

Page 52: ...r a blank display if BDI is not used and there are no fault codes The vehicle can now be operated with the Handset connected or the Handset can be disconnected before operation NOTE You can return to the segment check mode at any time by holding down the ESC key until 8888 appears in the display Section 6 3 2 Status Code Scrolling The SX family of controllers furnishes a function register that con...

Page 53: ... 25 5 seconds Set 1 to 255 Resolution 0 1 seconds per set unit Example Setting of 20 2 0 seconds C A and 1A Time 2 2 seconds FUNCTION 4 ARMATURE CURRENT LIMIT Push 4 This function allows for the adjustment of the armature current limit of the control The rating of the control will determine the range of adjustment for this function Please refer to the operating instructions and current limit curve...

Page 54: ...rmission of the OEM FUNCTION 9 REGEN BRAKING CURRENT LIMIT Push 9 This function allows for the adjustment of the regen braking current limit Resolution Example Min Max Set Per unit value If set at 20 32 240 0 to 255 0 93 amps 50 6 amps 52 468 0 to 255 1 63 amps 84 6 amps 184 600 0 to 255 1 63 amps 216 6 amps FUNCTION 10 MAX FIELD CURRENT FOR REGEN Push 10 This function allows for the adjustment of...

Page 55: ...osition plug range Pedal position will reduce the plugging current to the current value set by this function as the accelerator is returned to the creep speed position Maximum plug current is obtained with the accelerator in the top speed position Resolution Example Min Max Set Per unit value If set at 20 26 226 0 to 255 0 78 amps 41 6 amps 55 455 0 to 255 1 57 amps 86 4 amps 55 655 0 to 255 2 35 ...

Page 56: ... should not be adjusted FUNCTION 23 ERROR COMPENSATION Push CONT 8 This function is used to reduce the ripple in the field current due to the interaction between the motor field design and the digital field current regulation circuit The value for this function will be defined to the vehicle manufacturer by the GE application engineer Important Note The function is used to optimize motor and contr...

Page 57: ...less than 200 ohms Range 0 1 to 22 0 seconds Set 0 to 255 Resolution 0 084 seconds per set unit Example Setting of 20 1 78 seconds C A and 1 98 seconds 1A time This C A AND 1A TIME takes effect when the Mode 1 settings are called for by the Interactive Dash Display FUNCTION 49 MODE 1 FIELD WEAKENING START Push CONT 2 This function allows for setting the armature current at which minimum field curr...

Page 58: ...lled for by the Interactive Dash Display FUNCTION 55 MODE 2 RATIO Push CONT 8 Same as Function 51 This RATIO takes effect when the Mode 2 settings are called for by the Interactive Dash Display FUNCTION 56 MODE 3 ARMATURE CONTROLLED ACCELERATION AND 1A TIME Push CONT 9 Same as Function 48 This C A AND 1A TIME takes effect when the Mode 3 settings are called for by the Interactive Dash Display FUNC...

Page 59: ...This MINIMUM FIELD CURRENT takes effect when the Mode 4 settings are called for by the Interactive Dash Display FUNCTION 63 MODE 4 RATIO Push CONT 16 Same as Function 51 This RATIO takes effect when the Mode 4 settings are called for by the Interactive Dash Display ...

Page 60: ...justed by Function 24 This function sets the armature current at which minimum field current will achieved The ratio setting isadjusted by Function 26 This function sets the ratio between armature and field current when transitioning from minimum field to maximum field current Setting is the value of field current changed for each 100 amps of armature current changed The full load transition point...

Page 61: ... and 4 Speed Limit levels These interactive modes are pre set using the Handset Functions 48 63 or a personal computer Functions 97 112 This feature allows the operator to select the best vehicle performance for changing factory task conditions The table below outlines the normal logic flow for pre setting the four interactive modes Value Logic Table Mode 1 Turtle Mode 2 Mode 3 Mode 4 Rabbit C A M...

Page 62: ...s Not Active Display Code 99 For Four Seconds and Activate Speed Limit if selected BDI Display or Blank Display no BDI used Diagnostics Override With Fault Run Mode BDI Display or Blank Display no BDI used Diagnostics Override With Fault Key Switch Off Display TractionHourmeter For Four Seconds Display PumpHourmeter For Four Seconds Section 7 5 Outline Drawings g GE Electric Vehicle Motors Control...

Page 63: ...de motor will reduce its speed proportionally from top speed at 16o to creep speed at 66o There will also be also available two vehicle speed limit enable points during the transition from 16o to 66o Speed limit 1 can be enabled at 41o and speed limit 2 can be enabled at 60o Between 66o and 71o the inside wheel will be in a free wheel mode As the steer reaches the 71o point the inside wheel can no...

Page 64: ...ion 25 to zero using the same procedure as outlined above Section 8 2 270 Degree Potentiometer Input 0 o 1 10V 1 02V 0 78V 1 90V 16 o 2 40V 3 20V 3 28V 3 52V 16 o 66 o 71 o 86 o 66 o 71 o 85 o 1 19V SL2 1 50V SL1 2 80V SL1 3 11V SL2 LEFT TURN RIGHT TURN 0 00V 2 15V Over Travel Reverse Direction and Re Accelerate Proportionally Reduces The Speed of the Left Motor As Steer Angle Increases No Speed C...

Page 65: ...5 Proportional Reduce 1 11 65 57 3 19 65 162 Proportional Reduce 1 83 20 93 2 47 20 126 Proportional Reduce 1 10 66 56 3 20 66 163 Creep Speed 1 82 21 93 2 48 21 127 Proportional Reduce 1 08 67 55 3 22 67 164 Zero Speed 1 80 22 92 2 50 22 128 Proportional Reduce 1 07 68 54 3 23 68 165 Zero Speed 1 78 23 91 2 52 23 128 Proportional Reduce 1 05 69 54 3 25 69 166 Zero Speed 1 77 24 90 2 53 24 129 Pro...

Page 66: ...M Tens Units HS or PC None 19 20 20 HM Thou Hun HS or PC None 20 21 21 Auto Regen HS or PC None 21 22 22 Mode Reference HS or PC For DD on power up 22 23 23 Field PWM Gain HS or PC None 23 24 24 FW Start HS or PC None 24 25 25 Monitor HS or PC GE Temporary Storage 25 26 26 Ratio HS or PC GE Temporary Storage 26 27 27 HM Minutes HS or PC GE Temporary Storage 27 28 28 Fault Count Pointer HS or PC No...

Page 67: ...PC Only Reset to Zero Only 66 67 Hours Tens Ones 9 PC Only Reset to Zero Only 67 68 Hours Thou Hun 9 PC Only Reset to Zero Only 68 69 36 Stored Status Code 10 PC Only Reset to Zero Only 69 70 BDI 10 PC Only Reset to Zero Only 70 71 Hours Tens Ones 10 PC Only Reset to Zero Only 71 72 Hours Thou Hun 10 PC Only Reset to Zero Only 72 73 38 Stored Status Code 11 PC Only Reset to Zero Only 73 74 BDI 11 ...

Page 68: ... PC None 106 107 58 Dash Display Min Fld 3 HS or PC None 107 108 59 Dash Display If Im Ratio 3 SL 3 HS or PC None 108 109 60 Dash Display CA 4 HS or PC None 109 110 61 Dash Display FWS 4 Ratio2 4 HS or PC None 110 111 62 Dash Display Min Fld 4 HS or PC None 111 112 63 Dash Display If Im Ratio 4 SL 4 HS or PC None 112 113 Secure HM Tens Ones PC Only OEM Read Only 113 114 Secure HM Thou Hun PC Only ...

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