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GEK-86105 

PERIODIC  CHECKS  AND  ROUTINE  MAINTENAN C E  

Protective  rel ays  pl ay  a  vital  rol e  in  the  operation  of  a  power  system,  and  it  is 

important  to  foll ow  a  periodic  test  program. 

The  interval  between  periodic  checks 

wil l  vary  depending  upon  environment,  type  of  relay  and  the  user's  experience  with 
periodic  testing. 

Until  the  user  has  accumul ated  enough  experience  to  select  the 

test  interval  best  suited  to  his  individual  requirements,  the  points  l isted 

in 

the 

ACCEPTANCE  TEST S 

section  should  be  checked  at  an  interval  of  from  one  to  two  years .  

Operate  the  disk  and  shaft  assembl y  b y   hand. 

Check  that  the  contacts  are  making 

with  the  proper  wipe. 

Al l ow  the  disk  to  reset,  then  check  that  there  is  no  sign  of 

excessive  friction  or  a  tendency  to  bind. 

Check  for  obstructions  to  disk  travel . 

Dirt  or  metal l ic  particl es  in  the  watt-metric  or  d rag  magnet  gaps  can  interfere  with 

the  motion  of  the  disk. 

Examine  contact  sur faces  for  tarnishing  or  cor rosion. 

Fine  sil ver  contacts  shoul d 

not  be  cl eaned  with  knives,  fil es ,  or  abrasive  paper  or  cl oth. 

Knives  or  files  may 

eave  sc ratches  which  increase  arcing  and  deteri oration  of  the  contacts. 

Ab ras ive 

paper  or  cloth  may  l eave  minute  particl es  of  insul ating  abrasive  material  in  the 
contacts  and  thus  prevent  cl osing. 

Use  a  burnishing  tool  specifical ly  des igned  for 

this  purpose. 

SERVICING 

Induction  unit  pickup  for  any  current  tap 

is 

adjusted  by  a  spring  adjusting  ring. 

If  the  adjustment  has  been  disturbed,  turn  the  ring  by  inserting  a  screw  driver  in 

the  notches  around  the  edge;  turning  the  ring  b rings  the  operating  current  of  the 

unit  into  agreement  with  the  tap  setting. 

This  adjustment  al so  makes  any  setting 

between  the  various  tap  s ettings  possibl e. 

Note,  however,  that  if  pickup  is  changed 

by 

turning  the  spring  adjusting  ring,  then  the  rel ay  wil l  be  operating  at  a 

different 

torque  level, 

and  the  published  time  curves  wil l  not  apply  for  this 

setting. 

The  unit  has  been  factory  adjusted  to  close  its  contacts  f rom  any  time  dial  position 

at  minimum  current  within 

5% 

of  the  tap  plug  setting. 

If 

pickup  time  for 

particular  time  dial  setting  and  pickup 

mul tipl e  is  outside  the  limits  mentioned  in 

the  acceptance 

tests. 

changing  the  position 

of 

the  drag  magnet 

on  its  supporting 

shelf  will  restore  the  pickup  time. 

Moving  the  magnet  towards  the 

sha ft  decreases 

the  pickup 

t i

m

e

while 

moving  it 

away 

from  t

h

e  shaft 

increas es  the  pickup  time. 

I

the  drag  magnet 

is 

moved  towards  the  shaft,  be  sure 

that  it  clears 

the 

counterweight 

on 

the 

d

i

s

for  all  positions  of 

the  disk 

and  shaft  assembl y  in  its  final  position. 

V/hen  the  magnet  is  moved  away  f rom  the  s

h

a f

t

its 

outer  edge  must 

be 

at  l east 

l/8 

inch  from  the  edge  of  the  disk  at  the  disk's  smallest  radius. 

Pickup 

and  ti

me  tests  shoul d  always  be  made  with  the  rel ay  in  its  case  s o   that  the 

magnetic  effect  of  the  cas�  is  the  same  as  when  the  rel ay  is  in  service. 

RENEWAl  PART S 

Sufficient  quantities  of  renewal  parts  shoul d  be  kept  in  �tock  for  the 

prompt 

replacement 

of  any  that  are  worn,  broken  or  damaged. 

When  orde ring  renewal  parts , 

address 

t

h

e  nearest  Sales 

O

f

f

i

c

e  of 

the  General 

Electric 

C

om

pa

ny

Specify 

the  name 

of  the 

part  wanted,  quantity  required,  and 

co

m

pl

e

te  nameplate 

data, 

i

n c

l

u

d

i

n

the  serial  number,  of  the 

relay. 

1 4 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for IAC66M

Page 1: ...INSTRUCTIONS TYPE IAC66M TIME OVERCURRENT RELAY GENERAL f ELECTRIC Gt K 86105 Supersedes CE 1 6b75 I h w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 2: ...DENS 6 INDUCTION UNIT 6 TARGET AND SEAL IN UNIT 6 TELEPHONE RELAY 7 STANDARD INSTANTANEOUS UNIT 7 HIGH DROPOUT INSTANTANEOUS UNIT 8 CONSTRUCTION 9 RECEIVING HANDliNG AND STORAGE 10 ACCEPTANCE TESTS 10 VISUAL INSPECTION 1 0 MECHANICAL INSPECTION 11 ELECTRICAL TESTS 11 INSTALLATION 13 PERIODIC CHECKS AND ROUTINE MAINTENANCE 14 SERVICING 14 RENEWAl PARTS 14 2 w w w E l e c t r i c a l P a r t M a n u...

Page 3: ...RATINGS INDUCTION UNIT The induction unit coil is available in several ranges of pickup current Table I lists ranges tap values continuous current ratings and short time current ratings of the induction unit coil The induction unit contacts will close 30 amperes for voltages not exceeding 250 volts The current carrying ratings are affected by the tap selected on the target and seal in coil as indi...

Page 4: ...belled on the tap block To obtain a tap value of 4 0 amps on the 2 5 7 5 amp relay use taps D H TA BLE II RATINGS OF TA RGET AND SEAL IN CO ILS CURRENT OP ERA T E D Carry 30 amps for Carry 10 amps for Carry continuously Minimum operating Minimum dropout DC res istance 60 hertz impedance 50 hertz impedance SIX CYCLE TIME D ELAY TELEPHONE RE LAY seconds seconds amperes amperes amperes ohms ohms ohms...

Page 5: ... 40 15 0 205 20 80 30 0 326 40 160 60 0 326 For forms 51 and up the standard instantaneous unit has the foll owing ratings l isted in Table IVb TABLE IVb STANDARD INSTANTANEOUS UNIT COIL RATINGS FORMS 51 AND UP SERIES OR RANGE PARALLEL 0 5 4 0 0 5 2 0 Series 1 0 4 00 Para11 e 1 2 0 16 0 2 0 8 0 Serie s 4 0 16 0 Parallel 10 0 80 0 10 0 40 0 Series 20 0 80 0 Paral l el 20 0 160 0 20 0 80 0 Series 40...

Page 6: ...es electrical contact with a fixed member Figure 6 gives the time for the induction unit to close its contacts for various multiples of pickup current and time dial settings The time required for this unit to reset from contact closure to the Number 10 time dial position is approximately 60 seconds Burden data for induction unit coils is listed in Table VIa The impedance values are for the minimum...

Page 7: ... 4 48 4 0 4 05 SIX CYCLE TIME DELAY TELEPHONE RELAY 15 2 0 13 12 7 0 13 6 7 0 13 5 6 0 13 2 5 0 13 2 1 0 13 0 95 0 13 0 79 0 13 as shown in Table 51 AND UP IMP POWER OHMS FACTOR 4 43 0 32 1 92 0 33 0 71 0 35 0 46 0 37 0 27 0 44 0 23 0 47 0 18 0 52 0 16 0 47 Vlb As mentioned the telephone relay OX has a six cycle time delay after it is energized through the high dropout instantaneous contacts The o...

Page 8: ... 04 0 71 20 80 50 5 0 23 0 01 0 77 60 5 0 25 0 01 o 71 40 160 50 5 0 07 0 003 0 71 60 5 0 07 0 003 0 71 Volt amperes at five amps calculated from input at minimum pickup 12z HIGH DROPOUT INSTANTANEOUS UNIT The high dropout instantaneous unit is similar to the standard instantaneous unit except the dropout current is approximatel y 80 to 90 of the pickup current Refer to Figure 8 a photograph of th...

Page 9: ...ICKUP I2Z 112 0 28 0 7 0 2 50 1 00 0 25 CONSTRUCTION The IAC66M r elay is mounted in an Ml case that does not have an upper contact block The case is suitable for either semi flush or surface mounting on panels up to two inches thick Hardware is available for al1 panel thicknesses To be sure that the proper hardware will be provided panel thickness should be specified on the order for the relay Ou...

Page 10: ...is evident file a damage claim at once with the transportation company and promptly notify the nearest General Electric Sales Office If the equipment is not to be installed immediately it should be stored indoors in its original carton in a location that is dry and protected from dust metallic chips and severe atmospheric contaminants ACCEPTANCE TESTS An inspection and acceptance test should be ma...

Page 11: ...to be made with the relay in its case and in a level position All alternating current operated devices are affected by frequency sinusoidal waveforms can be analyzed as a fundamental frequency plus the fundamental frequency it follows that alternating current devices be affected by the applied waveform Sinee non harmonics of relays will Therefore in order to properly test alternating current relay...

Page 12: ...elay should pick up at 80 or less of its rating 4 Apply rated voltage to the OX unit The contacts should close six cycles 0 1 second after voltage is applied Target Seal in Units There are two target seal in units associated with the IAC 66M A relay The target seal in in the lower l eft front view is in the induction unit standard instantaneous unit circuit The other target seal in is located in t...

Page 13: ...STALLATION MOUNTING AND CONNECTIONS Outline and panel drilling dimensions are shown in Figure 3 Unless the relay is mounted on a steel panel which adequately grounds the relay case the case should be grounded through a mounting stud or screw with a conductor not less than No 12 B S gage copper wire or equivalent Internal connections are shown in Figure 9A Figure 9B shows the internal connections f...

Page 14: ... brings the operating current of the unit into agreement with the tap setting This adjustment al so makes any setting between the various tap settings possibl e Note however that if pickup is changed by turning the spring adjusting ring then the rel ay wil l be operating at a different torque level and the published time curves wil l not apply for this setting The unit has been factory adjusted to...

Page 15: ...otograph IAC66M Relay Construction Relay Removed from Drawout Case Front View Figure 2 8027185 Photograph IAC66M Relay Construction Relay Removed from Drawout Case Rear View 15 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 16: ...BERING OF STUDS B CK VIEW 15MM DRILL 4 HOLES 7 40 I IBOMM II I 6UU ORILL _ I 250 6 HOLES PANEL D RLUN6 FOR SEMI FLUSH MOUNTING FRONT VIEW VIEW IHOWINb GMM A SEMSLY Of HARD 133M M WARE SURFA CE 5 25 MT i ON STEEL PANELS PANEL DRILLING FOR SURFACE MOUNTING FRONT V lEW Figure 3 6209273 3 Outl ine and Panel Drilling Dimensions for the IAC66M Relay 16 w w w E l e c t r i c a l P a r t M a n u a l s c o...

Page 17: ...ERMINAL BLOCK Figure 4 8025039 Photograph Cross Section of Drawout Case Showing Position o f Auxiliary Brushes 51 1 SI OC BU S T 51 52 s1 1 so 1 so f TOC Icc A IOC 3 SO roc A 51 sr 8 1 I 1 2 1 3 6 so IOC 13 ONE PHPSE ONLY IS S tO WN 5 0 6N PI ox I Figure 5 0207A7826 0 External Connections Diagram for IAC66M Relay 17 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 18: ..._ 1 r _ 4 t I 1 I 111 GEK 86105 JO 40 5I 10 lO 10 1 g 8 7 f 6 5 1 4 3 en 2 0 E P t 1 I lO 44 I 10 70 10 I II MULTIPLES OF RELAY TAP SETTING I i I i 1111I 1 I I I I I 1 M I I I UU Figure 6 0888B0273 0 Time Current Characteristics of IAC66M Rel ay 18 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 19: ...ME RANGE FOR ANY v PICKUP SETIINCi t I _ I I 3 5 6 7 8 Figure 7 0208A8695 l Operating Time Versus Current for the Standard Instantaneous Unit ADJUSTAI E CQf rA lOCKNUT SlEEVE C _ I 9 Figure 8 8036365 Photograph High Dropout Unit Construction 19 ___ 10 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 20: ...or the IAC66M Relay Front View 1i n 4 0 t t N f r OWN 1 f E LONN B AN ILJ10H M Q IN AN A l l T f M L l lll lo v NH C0NN A 5 S C wN H RANGE REV r E t REEN i 1 6LACK lEADS N TtRM 6 A NO 6 A SHORT FINGER OX AUX lt L H0 E REL AV Figure 98 0285A8839 0 Internal Connections Diagram for the IAC66M Relay Forms 51 and Up Front View 20 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 21: ... rt lll ro N s s g n s o VI c m rtQj n r 0 rt r t 0 r 0 0 0 0 s rt 1 t ill 4 Hf 10 5 I TRANSIENT OVERREACH HNC RELAY lliilmmmammtm111111 m mrmiIt tmtilli it HIll 111 11111111 H en I co O t Q TI w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 22: ...l 3 s ffiT FINGER i 6 NST HI DROP OUT Wf1JERJ OX AU TELEftlCNE RELAY ox I j HI DROP OUT UPPER ox r 9 10 Sl UPPER WHEN USED FOR 250 V D C Figure 11 0104A8596 2 Internal Connections Diagram for the Timer Unit IAC66M Relay Forms 1 50 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 23: ...N AS HOWN HI RANGE CONN BAND D TOTERM 7 CONN C AND A TO TERM 4 HI G INST UNIT LOW RAN GE CONN AS SHOWN HI RANGE REVERSE GR EN AND BLACK LEADS ON T RM 6 AND 6 A 7 P S R R7 9 8 tO SHORT FINGER OX AUX TELEPHONE RELAY Figure 12 0285A8839 Internal Connections Diagram for the Timer Unit IAC66M Relay Forms 51 and Up 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 24: ...GE Power Management 215 Anderson Avenue Markham Ontario canada L6E 183 Tel 905 294 6222 Fax 905 201 2098 www ge com indsys pm w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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