GE Fuji Electric MICRO-SAVER AF-300 Page 126 Startup Manual Download

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Summary of Contents for Fuji Electric MICRO-SAVER AF-300

Page 1: ...GEH 6647 AF 300 Mini Startup Guide S t o c k C h e c k c o m ...

Page 2: ...e inquiries should be directed to the address below If further information is desired or if particular problems arise that are not covered sufficiently for the purchaser s purpose the matter should be referred to GE Fuji Drives USA Post Sales Service 1501 Roanoke Blvd Salem VA 24153 6492 USA Phone 1 888 GE4 SERV 888 434 7378 United States 1 540 378 3280 International Fax 1 540 387 8606 All indicat...

Page 3: ...g the Run Status Drive Monitoring 3 12 3 7 Checking I O Signal Status I O Checking 3 14 3 8 Reading Maintenance Information Maintenance Information 3 16 3 9 Reading Alarm Information Alarm Information 3 18 4 Running the Motor 4 1 Motor Testing 4 1 4 1 1 Inspection and Preparation prior to Operation 4 1 4 1 2 Turning on Power and Checking 4 1 4 1 3 Preparation Before Running the Motor for a Test Se...

Page 4: ...300 Mini is designed to drive a 3 phase induction motor only Never use it for 1 phase mo tors or for any other purpose Fire or an accident could occur The AF 300 Mini must not be used for any life sup port system or other purpose directly related to human safety Although the AF 300 Mini is manufactured under strict quality control be sure to install appropriate safety devices for applications wher...

Page 5: ...rate with acceleration deceleration times or frequencies different from those selected The drive installation must be such that safety is ensured if this occurs Otherwise an accident could occur WARNING The STOP key is only effective when enabled by the correspnding function setting function code F02 For safety a separate emergency stop switch should always be installed If you disable the STOP key...

Page 6: ...emove watches rings and other metallic objects before starting work Use insulated tools Otherwise electric shock or injuries could occur Disposal Treat the drive as industrial waste for disposal purposes Otherwise injuries could occur Others Never attempt to modify the drive Doing so could cause electric shock or injuries GENERAL PRECAUTIONS For explanatory purposes drawings in this manual may sho...

Page 7: ... that does not exceed pollution degree 2 requirements If the environment conforms to pollution degree 3 or 4 install the drive in a enclosure of IP54 or higher 4 Install the drive ac or dc reactor input or output filter in an enclosure with minimum degree of protection of IP2X Top panel of enclosure shall be minimum IP4X when it can be easily accessed to prevent anyone from touching live parts of ...

Page 8: ... 16 5 5 20 1 phase 230 V 1 8 1 8 6 6 2 5 2 5 2 5 2 5 0 5 1 4 1 4 1 2 1 2 10 1 1 10 16 2 2 16 20 4 3 3 20 35 4 6 4 MCCB Molded case circuit breaker RDC Residual current operated protective device ELCB Earth leakage circuit breaker 1 The frame size and model of the MCCB or RCD ELCB with the exception of those exclusively designed for protection from ground faults will vary depending on the power tra...

Page 9: ...rating 3 Use 75 C Cu wire only 4 Use Class 1 wire only for control circuits 5 Field wiring connection must be made by a UL Listed and CSA Certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manufac turer Short circuit rating Suitable for use on a circuit capable of delivering not more than B rms symmetri...

Page 10: ... 9 1 8 20 10 15 10 3 30 15 20 10 5 40 20 30 20 3 phase 460V 1 2 15 9 1 8 3 5 0 4 1 8 0 2 4 20 0 5 3 3 5 5 1 6 3 5 5 2 10 6 10 5 3 15 10 15 5 5 20 15 20 10 1 phase 230V 1 8 10 6 1 2 3 5 0 4 1 8 0 2 4 20 0 5 6 3 5 5 1 4 6 3 5 5 1 2 10 6 10 5 1 15 10 15 10 2 15 9 1 8 30 20 20 15 3 40 30 30 20 1 phase 115V 1 8 10 6 1 2 3 5 0 4 1 8 0 2 4 20 0 5 6 6 5 5 1 4 10 6 10 5 1 2 15 10 15 10 1 30 20 20 15 1 Deno...

Page 11: ...e in the thermal time constant of the motor when setting the electronic thermal protection Motors fitted with brakes Do not use motors with parallel connected brakes that obtain their braking power from the primary circuit commercial power supply If the brake power is connected to the drive power output circuit by mistake problems may occur Do not use drives on motors equipped with series connecte...

Page 12: ...istance of the drive use a 500V megger and follow the instructions contained in Chapter 7 Section 7 4 Insulation Test Control circuit wiring length When using remote control limit the wiring length between the drive and operator box to 20 m 65 ft or less and use twisted or shielded cable Wiring length between drive and motor If extended length wiring is used between the drive and the motor the dri...

Page 13: ...or and practical operation 5 Function Codes This chapter provides a list of the function codes Both common and special function codes are described individually 6 Troubleshooting This chapter describes troubleshooting procedures to be followed when the drive malfunctions or detects an alarm condition First check whether or not an alarm code is displayed and then proceed to the trouble shooting ite...

Page 14: ...y Imput Voltage 1 115V 2 230V 4 460V Input Phase 1 1 Phase 3 3 Phase Horsepower F50 1 2 hp 001 1 hp Factory Installed Options X Keypad E CE Filter R DB Resistor Enclosure Type 9 IP20 Product Revision A 1st Revision B 2nd Revision Minor Product Revision 1 1st Minor Revision 2 2nd Minor Revision S t o c k C h e c k c o m ...

Page 15: ... 33 x 5 87 3 7 3 IP20 11 16 5 6KXC121003X9 D7210 7 09 x 5 51 x 5 47 5 1 230 Vac 3 Phase 50 60Hz Input 1 8 IP20 0 8 1 2 6KXC123F12X9 D7211 4 72 x 3 15 x 3 15 1 3 1 4H IP20 1 5 2 3 6KXC123F25X9 D7212 4 72 x 3 15 x 3 15 1 3 1 2 IP20 3 4 5 6KXC123F50X9 D7213 4 72 x 3 15 x 3 74 1 3 1 IP20 5 7 5 6KXC123001X9 D7214 4 72 x 3 15 x 4 72 1 5 2 IP20 8 12 6KXC123002X9 D7215 5 12 x 4 33 x 5 47 3 7 3 IP20 11 16 ...

Page 16: ...3F12E9 D7307 4 72 x 3 15 x 3 94 1 5 1 4 IP20 1 5 2 3 6KXC123F25E9 D7308 4 72 x 3 15 x 3 94 1 5 1 2 IP20 3 4 5 6KXC123F50E9 D7309 4 72 x 3 15 x 4 53 1 5 1 IP20 5 7 5 6KXC123001E9 D7310 4 72 x 3 15 x 5 51 1 8 2 IP20 8 12 6KXC123002E9 D7311 7 09 x 5 51 x 7 17 5 3 3 IP20 11 16 5 6KXC123003E9 D7312 7 09 x 5 51 x 7 17 5 3 5 IP20 17 25 5 6KXC123005E9 D7313 7 09 x 5 51 x 7 17 6 4 460 Vac 3 Phase 50 60Hz I...

Page 17: ...r of input phases 3 phase 3 ph 1 phase 1 ph input voltage input frequency input current OUTPUT Number of output phases rated output capacity rated output voltage output frequency range rated output current overload capacity SER NO Product number 3 9 0 1 1 2 R 0 0 0 1 Serial number of production lot Production month 1 to 9 January to September X Y or Z October November or December Production year L...

Page 18: ...minal block cover and cut off the barrier provided in it using nippers Figure 1 3 Bottom View of AF 300 Mini 1 3 Transportation When carrying the drive always support its bottom at the front and rear sides with both hands Do not hold only by the cover or other parts since they may detach and allow the drive to drop and break Avoid appling force to the terminal block covers which are made of plasti...

Page 19: ...y that the drive will be exposed to high humidity add a drying agent such as silica gel in the airtight package described in item 2 1 4 2 Long term storage The long term storage method for the drive varies according to the environment of the storage site General storage methods are described below 1 The storage site must satisfy the requirements specified for temporary storage However for storage ...

Page 20: ...1 4 Notes S t o c k C h e c k c o m ...

Page 21: ... sunlight corrosive gases flammable gas oil mist vapor or water drops Note 1 The atmosphere must contain only a low level of salt 0 01 mg cm2 or less per year The drive must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 1 000 m 3 300 ft max Note 2 Atmospheric pressure 86 to 106 kPa 12 5 to 15 4 psi Vibration 3 mm max amplitude 2 to less than 9 Hz 9...

Page 22: ...bolts perpendicular to the mounting base Do not mount the drive upside down or horizontally CAUTION Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the drive or from accumulating on the heatsink This may result in a fire or accident 2 3 Wiring Follow the procedure below In the following description the drive has already been installed 2 3 1 Removi...

Page 23: ...sed inter changeably for either the power supply side primary circuit or the motor side secondary circuit 1 Arrangement of the main circuit terminals Power supply voltage Applicable motor drive rating hp Refer to 3 phase 230V 1 8 hp Figure A 1 4 hp 1 2 hp 1 hp 2 hp Figure B 3 hp 5 hp 3 phase 460V 1 2 hp 1 hp 2 hp 3 hp 5 hp 1 phase 230V 1 8 hp Figure C 1 4 hp 1 2 hp 1 hp 2 hp Figure D 3 hp 1 phase ...

Page 24: ...L1 L and L2 N for 1 phase voltage input of the drive If the power wires are connected to other terminals the drive will be damaged when the power is turned on 3 Always connect the ground terminal to prevent electric shock fire or other disasters and to reduce electric noise 4 Use solderless terminals for the main circuit terminal wiring to ensure a reliable connection 5 Keep the power supply wirin...

Page 25: ...dure 1 Ground terminals G 2 Drive output terminals U V and W 3 DC reactor connection terminals P1 and P 4 Braking resistor connection terminals P and DB 5 DC link circuit terminals P and N 6 Main circuit power input terminals L1 R L2 S and L3 T or L1 L and L2 N Wire these as necessary Figure 2 3 Wiring Procedure for Peripheral Equipment S t o c k C h e c k c o m ...

Page 26: ...cuit filter inserted Output circuit filter inserted Drive Motor Max 165 ft 50m Power Supply Drive Motor Max 1300 ft 400m Power Supply Max 16 ft 5m Output Cicuit Filter NOTE Do not connect a power factor improvement ca pacitors or surge absorber to the drive output terminals If the wiring length is excessive stray capacitance between the wires will increase resulting in high leakage current This ma...

Page 27: ...on the main circuit terminal block 2 When using an external braking resistor arrange the drive and braking resistor to keep the wiring length to 5 m or less and twist the two wires or route them together in parallel When a dc reactor is not to be connected together with the braking resistor 1 Remove the screws from terminals P1 and P together with the jumper bar 2 First connect the wire from termi...

Page 28: ...inals L1 R L2 S and L3 T or L1 L and L2 N to the ground terminal G 3 Connect the main circuit power supply wires L1 R L2 S and L3 T or L1 L and L2 N to the input terminals of the drive via an MCCB or Ground Fault Circuit Interrupter GFCI and MC if necessary It is not necessary to align phases of the power supply wires and the input terminals of the drive with each other TIP It is recommended that ...

Page 29: ...tric shock could occur Caution Noise may be emitted from the drive motor and wires Implement appropriate measures to prevent malfunc tioning due to noise An accident could occur Table 2 4 lists the symbols names and functions of the control circuit terminals The wiring to the control circuit terminals may differ depending upon drive set up using function codes Figure 2 12 Example of Control Circui...

Page 30: ...urrent is 30 mA dc If the input current exceeds 20 mA dc the drive will limit it at 20 mA dc 11 Analog common Common terminal for analog input and output signals NOTE The control signal lines handle weak analog signals that are susceptible to external noise and interference so use shielded wires and keep them as short as possible less than 66 ft 20 m It is recommended that the shield ing conductor...

Page 31: ...ltage SOURCE ON level 22V 27V OFF level 0V 2V Operation current at ON Input Voltage at 0V 2 5 mA 5 mA Allowable leakage current at OFF 0 5 mA X2 Digital input 2 X3 Digital input 3 FWD Forward operation command REV Reverse operation command PLC PLC signal power Connects to PLC output signal power supply Rated voltage 24 Vdc Maximum output current 50 mA CM Digital input common Common terminal for di...

Page 32: ...ol relay first connect a surge absorbing diode across the coil of the relay Y1E Transistor output common Common terminal for transistor output signal Isolated from terminals CM and 11 Relay output 30A 30B 30C Alarm relay output for any fault 1 Outputs a contact signal 1C SPDT when a protective function has been activated to stop the motor Contact rating 250 Vac 0 3 A cos 0 3 48 Vdc 0 5A 2 A comman...

Page 33: ...pinch the signal lines between the TB cover and drive body When connecting the RS485 communications cable remove the control circuit TB cover and snip off the barrier of the RS485 communications cable port using nippers Figure 2 18 Replacing the Control Circuit Terminal Block TB Cover 2 3 10 Cautions Relating to Harmonic Component Noise and Leakage Current 1 Harmonic component Input current to a d...

Page 34: ...ing ON OFF becomes leakage current through stray capacitance of the drive input and output wires or the motor If any of the problems listed below occur take appropriate measures against them Table 2 5 Leakage Current Countermeasures Problem Measures A ground fault circuit interrupter GFCI that is connected to the power supply has isolated the drive from the power supply Decrease the carrier freque...

Page 35: ...t U V and W DC reactor P1 and P Braking resistor P and DB w dc reactor w o dc reactor 2 3 phase 230 V 1 8 to 3 hp 1 8 to 3 hp 14 14 14 14 20 5 hp 5 hp 14 12 14 3 phase 460 V 1 2 to 5 hp 1 2 to 5 hp 14 14 14 14 1 phase 230 V 1 8 to 1 hp 1 8 to 1 hp 14 14 14 14 2 hp 2 hp 14 3 hp 3 hp 14 12 14 1 phase 115 V 1 8 to 1 2 hp 1 8 to 1 2 hp 14 14 14 14 1 hp 1 hp 14 14 14 1 Use solderless terminals covered ...

Page 36: ...2 16 Notes S t o c k C h e c k c o m ...

Page 37: ... POT which is used to manually set frequency auxiliary frequencies 1 and 2 or PID process command RUN key Press this key to run the motor STOP key Press this key to stop the motor UP DOWN keys Press these keys to select the setting items and change the function data displayed on the LED monitor Program Reset key Press this key to switch the operation modes of the drive Pressing this key in Run mod...

Page 38: ...e Program mode This mode allows checking function code data as well as a variety of other information relating to drive status and maintenance Alarm mode If an alarm occurs the drive automatically enters Alarm mode The corresponding alarm code and its related information are displayed on the LED display Alarm code Shows the error factor that has activated the protection facility For details refer ...

Page 39: ... With the key you may select the desired menu Once all of the menus have been cycled through the display will return to the first menu Table 3 2 Menus Available in Program Mode Menu LED monitor shows Main functions Refer to Menu 1 Data setting 1 F_ _ F codes Fundamental functions Selecting each of these function codes enables its data to be displayed changed Section 3 4 1 E_ _ E codes Extension te...

Page 40: ...current etc by pressing the key when the alarm code is displayed The item number and data for each running information is displayed alternately In addition you can switch between the various running parameters using the key or key Detailed running information is the same as for Menu 6 Alarm information in Program mode Refer to Table 3 13 in Section 3 9 Reading Alarm Information Pressing the key wh...

Page 41: ...e keys are enabled to set up the set frequency in Run mode In any other operation modes those keys remain disabled Pressing the key calls up the set frequency with the lowest digit flashing Pressing the key again makes it possible to change the set frequency The new setting will be saved internally Even if the drive is switched to some other frequency entry and then returned to the keypad entry th...

Page 42: ... key again makes it possible to change the PID process command Once the PID process com mand is modified it will be saved internally Even if the drive is switched to another PID process command entry and then returned to the keypad entry the setting will be retained Turning off the drive will automatically save the setting into the non volatile memory The next time the drive is turned on the setti...

Page 43: ... Monitor the Running Status In Run mode the seven items listed below can be monitored Immediately after the drive is turned on the monitor item specified by function code E43 is displayed Press the key to switch between monitor items Table 3 3 Monitor Items Monitor Items Display Sample on the LED monitor Meaning of Displayed Value Speed monitor Hz rpm m min min 50 00 Refer to Table 3 4 Output curr...

Page 44: ...peed monitor that can be chosen with function code E48 Table 3 2 Display Items on the Speed Monitor Speed monitor items Function code E48 data Meaning of Displayed Value Output frequency before slip compensation Hz Factory default 0 Before slip compensation frequency Output frequency after slip compensation Hz 1 Frequency actually being output Set frequency Hz 2 Final set frequency Load shaft spee...

Page 45: ...e displayed on the LED monitor on the keypad as shown below Function Code Group ID number in each function code group Table 3 5 List of AF 300 Mini Function Codes Function code group Function code Function Description F codes Fundamental functions F00 to F51 Basic functions To be used for basic motor running E codes Extension terminal functions E01 to E99 Terminal functions To be used to select th...

Page 46: ...urn to F00 Figure 3 4 Status Transition Diagram for Data Setting Basic key operation This section will give a description of the basic key operation following the example of the function code data changing procedure shown in Figure 3 5 This example shows you how to change function code F01 data from the factory default of Potentiometer operation on the keypad F01 4 to key operation F01 0 1 With th...

Page 47: ...eappears 6 Press the key to return to the menu from the function code list TIP Cursor movement You may move the cursor when changing function code data in the same way as with the frequency commands Refer to Subsection 3 3 2 Setting the Set Frequency and Others Figure 3 5 Example of Function Code Data Changing Procedure 3 5 Checking Changed Function Codes Data checking Menu 2 Data checking in Prog...

Page 48: ...nsation 3_02 Output current A Current output current 3_03 Output voltage V Current output voltage 3_05 Set frequency Hz Current set frequency 3_06 Running direction N A Displays the running direction currently being outputted F forward R reverse stop 3_07 Running status N A Displays the running status in hex format Refer to Displaying running status on the next page 3_09 Load shaft speed line spee...

Page 49: ...ommunications 11 ALM 1 when an alarm has occurred 10 DEC 1 during deceleration 9 ACC 1 during acceleration 8 IL 1 during current limitation 7 VL 1 under voltage control 6 TL Always 0 5 NUV 1 when intermediate dc voltage has increased up to the specified level 0 when the voltage is too low 4 BRK Always 0 3 INT 1 when the drive output is shut down 2 EXT 1 during dc braking 1 REV 1 during running in ...

Page 50: ...rnal signals that can be displayed include digital I O signals and analog I O signals Table 3 9 lists check items available The status transition for I O checking is shown in Figure 3 8 Figure 3 8 Status Transition of I O Check Basic key operation 1 With the menu displayed use the and keys to select I O check 4 _o 2 Press the key to display the codes for the I O check item list e g 4_00 3 Use the ...

Page 51: ...cuit is open OFF LED4 is for terminals 30A 30B 30C Segment a on LED4 lights when the circuit between terminals 30C and 30A are short circuited ON and dos not light when they are opened NOTE This LED monitor displays hardware terminal information which means that it may not light when it is in negative logic refer to Chapter 5 FUNCTION CODES for details even when it is active Table 3 10 Segment Dis...

Page 52: ...mmunications link control display with ON OFF of the LED segment and in hexadecimal format for input commanded from RS485 communications link The content is simi lar to that of the control I O signal terminal status display however XF and XR are added as inputs and nothing is assigned as output terminals REFERENCE Refer to the user s manual of RS485 communication for details on input by commands s...

Page 53: ...or accumulated run time However when the total time exceeds 65 535 hours the count stops and the display remains at 65 53 5_07 Accumulated run time of the cooling fan Shows the accumulated operating time of the cooling fan The cooling fan ON OFF control function code H06 is effective so the time when the fan is stopped is not counted The display method is the same as for accumulated run time Howev...

Page 54: ...Alarm information 6 AL 2 Press the key to display the alarm list code e g 1 0L1 In the list of alarm codes the alarm information for last 4 alarms will be saved as an alarm history 3 Each time the and keys are pressed the last four alarms are displayed in order from the most recent one as 1 2 3 and 4 4 Press the key while the alarm code is displayed and the corresponding alarm item number e g 6_00...

Page 55: ...d 1 000 indicates 1 000 times When any number from 0 001 to 9 999 is displayed the display increases by 0 001 per startup and when any number from 10 00 to 65 53 is displayed the display increases by 0 01 every 10 startups 6_09 Intermediate dc circuit voltage Shows the voltage of the intermediate dc circuit of the drive s main circuit Unit V volts 6_11 Max temperature of heat sink Shows the maximu...

Page 56: ...3 20 Notes S t o c k C h e c k c o m ...

Page 57: ...your power system 4 1 2 Turning on Power and Checking WARNING Be sure to install the terminal cover before turning the power on Do not remove the cover while power is turned on Do not operate switches with wet hands Otherwise electric shock could occur Turn the power on and check the following points This example shows when no function code data is changed from the factory setting 1 Check that the...

Page 58: ...t or injury may result First follow the instructionsof the subsections 4 1 1 Inspection and Preparation Prior to Operation and 4 1 3 Preparation Prior to Running the Motor for a Test then begin test running the motor CAUTION If any abnormality is found to the drive or motor immediately stop operation and determine the cause referring to Chapter 6 TROUBLESHOOTING Procedure for Test Run 1 Turn the p...

Page 59: ...er the change is not saved into the drive s memory To save the change press the key If you press the key to exit the current state without pressing the key then the changed data will be discarded and the previous data will be restored for the current drive operation Using negative logic for programmable I O terminals The negative logic signaling system can be used for the digital input and output ...

Page 60: ...ernal soft start stop 0 01 s Y 6 00 F09 Torque boost 0 0 to 20 0 percentage against F05 Rated voltage _Setting becomes valid when F37 is set at 0 or 1 3 4 0 1 Y F10 Electronic thermal Select overload relay for motor protection Level Thermal time constant 1_Active motor with self cooled fan standard motor 2_Active motor with forced cooled fan 0 00 Inactive Approx 1 to 135 of drive rated current 0 5...

Page 61: ...sion Terminal E01 X1 terminal function Select X2 terminal function X3 terminal function Selects from the following items by code 0_ 1000 Multistep freq selection 0 to 7 stage _SS1_ 1_ 1001 Multistep freq selection 0 to 7 stage _SS2_ 2_ 1002 Multistep freq selection 0 to 7 stage _SS4_ 4_ 1004 ACC DEC time selection 2 stages _RT1_ 6_ 1006 3 wire operation stop command_HLD_ 7_ 1007 Coast to stop comm...

Page 62: ...001 Y 0 000 E40 PID display coefficient A PID display coefficient B 999 to 0 00 to 999 0 01 Y 100 E41 999 to 0 00 to 999 0 01 Y 0 00 E43 LED monitor Select 0_Speed monitor select by E48 3_Output current 4_Output voltage 9_Input power 10_PID final command value 12_PID feedback value 13_Timer value timer operation Y 0 E45 See Note2 E46 E47 E48 LED monitor detail Speed monitor select 0_Output frequen...

Page 63: ...cal inverse OFF when short circuited _POT External signal input can be changed over by Hz2 Hz1 N 98 E99 N 99 C codes Control Functions of Frequency C01 Jump frequency 1 2 3 Hysteresis 0 0 to 400 0Hz 0 1 Hz Y 0 0 C02 0 0 C03 0 0 C04 0 0 to 30 0Hz 0 1 Hz Y 3 0 C05 Multistep frequency setting 1 2 3 4 5 6 7 Jogging frequency 0 00 to 400 00Hz 0 01 Hz Y 0 00 C06 0 00 C07 0 00 C08 0 00 C09 0 00 C10 0 00 ...

Page 64: ...EC pattern 0_Inactive linear 1_S curve weak 2_S curve strong 3_Curvilinear Y 0 H12 Instantaneous overcurrent Select limiting 0_Inactive 1_Active Y 1 PTC thermistor Select Level 0_Inactive 1_Active Y 0 H27 0 00 to 5 00V 0 01 V Y 1 60 H30 Serial link Function select Monitor Hz setting OPR command 0_ Y N N 1_ Y RS485 N 2_ Y N RS485 3_ Y RS485 RS485 Y 0 H42 Main circuit capacitor meaured value Monitor...

Page 65: ...on OFF ON OFF ON OFF ON OFF ON Input phase loss protection OFF OFF ON ON OFF OFF ON ON Output phase loss protection OFF OFF OFF OFF ON ON ON ON Y 3 J codes Application Functions J01 PID control Select 0_Inactive N 0 1_Process control use Normal action 2_Process control use Inverse action J02 Remote process command 0_Keypad panel N 0 1_PID process command 1 4_Communication J03 P gain 0 000 to 10 00...

Page 66: ...o response error 0_No detection 1 to 60s 1 s Y 0 detection time y09 Response interval 0 00 to 1 00s 0 01 s Y 0 01 y10 Protocol select 0_Modbus RTU protocol 1_SX protocol Loader protocol 2_Fuji general purpose drive protocol Y 0 y99 Link function for Select supporting data input Freq setting OPR command 0_by H30 by H30 1_RS485 by H30 2_by H30 RS485 3_RS485 RS485 Y 0 1 Change during operation N Disa...

Page 67: ...rec tion by control signal input assign the commands FWD and REV to terminals FWD and REV respectively Turn on the FWD or REV for the forward or reverse direction respectively then press the key to run the motor If F02 1 the drive can run the motor by control signal inputs To specify the motor rotational direction assign the commands FWD and REV to terminals FWD and REV respectively Turn on FWD or...

Page 68: ...re of speed and the constant torque load You can select a V f pattern optimized to the load properties Manual torque boost This feature manually adjusts the starting output voltage by setting F09 to an optimal torque boost rate to match the motor and its load Select a V f pattern from two types of loads with F37 Setting an excessive torque boost rate may result in over excitation and overheating o...

Page 69: ...duction motors is set to 5 minutes by factory default Data entry range 0 5 to 75 0 minutes in 0 1 minute increments REFERENCE Refer to the AF 300 Mini User s Manual Chapter 9 FUNCTION CODES for details of the built in cooling fan and properties of electronic thermal detection F14 Restart after Instantaneous Power Failure Selects the action of the drive to be followed when an instantaneous power fa...

Page 70: ...imum level even if the set frequency is lower than that Refer to the figure below NOTE Set the peak and minimum frequencies correctly otherwise the drive may not operate Maintain the following relationship between the limiters Peak frequency Minimum frequency Starting frequency Stop frequency Minimum frequency Maximum frequency F18 C50 C32 C34 C37 C39 Bias for Frequency Command 1 Bias Bias referen...

Page 71: ...es the current limiter If it is enabled the drive controls the output frequency while keeping the current set to the value in F44 in order to prevent the motor from stalling With F43 you may select whether the current limiter works during constant speed operation only F43 1 or during both acceleration and constant speed operation F43 2 Set F43 to 1 for example to drive the motor at maximum perform...

Page 72: ... enable 3 wire drive operation Shorting the circuit between the HLD assigned terminal and terminal CM will self hold the FWD or REV com mand Opening the circuit will release the hold Coast to stop command BX Function code data 7 Shorting the circuit between the BX assigned terminal and terminal CM will immediately shut down the drive output allowing the motor to coast to a stop without issuing any...

Page 73: ...nverse operation for the PID process or manually set frequencies To select the inverse operation switch the IVS command to ON When the PID control is enabled turning the IVS command ON inverts the PID process control selected by function code J01 For example if the PID process control is normal turning it ON switches it to inverse or vice versa Select link operation LE Function code data 24 Turnin...

Page 74: ...or supply current by activating the current limiter of either software F43 Function select F44 Operation level or hardware H12 1 Current limit The minimum ON duration is 100 ms Auto restart after recovery of power IPF Function code data 6 This signal is turned ON during the period from when the drive detects the undervoltage of the intermediate dc circuit and shuts down the output if auto restart ...

Page 75: ...nal is turned ON if the protection facility is activated so that the drive enters Alarm mode E50 Coefficient for Speed Indication This function code sets a coefficient to be used for setting the constant feeding rate time load shaft speed or line speed and for displaying its output status Where Freq is the set frequency if each expression is for one of the set data for the constant feeding rate ti...

Page 76: ... this code and set function code H03 Initialize data to 2 to initialize the motor parameter This action automati cally updates the data of function code P03 and the constants used inside the drive When using GE standard motors select the data listed below according to model P99 1 for GE standard motors P99 4 for Other motors For motors from other manufacturers or unknown models set P99 to 4 Other ...

Page 77: ... apply brake to the motor NOTE The same functions to limit the output current are implemented by software as the function codes F43 and F44 Generally software features have an operation delay Even if you have enabled the function codes F43 and F44 enable the function code H12 H69 Regenerative Energy Suppressing The moment that regenerative energy exceeding the absorbtive capacity of drive occurs d...

Page 78: ...er the level of motor noise may increase Input phase loss protection L The drive will enter the alarm mode and issue an alarm L if a phase loss is detected in the three phase input power source Do not enable this protection with drives with single phase input as it is not applicable When operating a drive with three phase input with a single phase for testing purposes this protection may be disabl...

Page 79: ...f and verify that the dc voltage between main circuit terminals P and N is less than 25 V using a multimeter Electric shock may occur Follow the procedure below to resolve any problems 1 If a connection has been performed incorrectly refer to Chapter 2 Subsection 2 3 4 Wiring for Main Circuit Terminals and Ground Terminals 2 Is an alarm code displayed on the LED monitor Quick reference table of al...

Page 80: ...m existing mode to Run mode 5 A run command with higher priority than the one attempted was active and the run command was stopped CHECK Check the higher priority run command with using Menu 2 Data checking and Menu 4 I O checking while referring to the block diagram of the drive command generator Refer to Chapter 4 in the AF 300 Mini User s Manual SUGGESTED ACTIONS Change any incorrect function c...

Page 81: ...ue 2 The peak frequency of the frequency limiter was set to too low a value CHECK Check the data of function code F15 SUGGESTED ACTIONS Reset the peak frequency of the frequency limiter F15 to a correct value 3 The set frequency was set to too low a value CHECK Check the signals for the set frequency from the control circuit terminals using Menu 4 I O checking SUGGESTED ACTIONS Increase the set fr...

Page 82: ...minals of the motor 2 Incorrect connection and settings for run commands and rotation direction command FWD and REV CHECK Check the data entered for function codes E98 and E99 and the connection to terminals FWD and REV SUGGESTED ACTIONS Correct the function code data and the connection 3 The setting for the direction of rotation via keypad operation is incorrect CHECK Check the data for function ...

Page 83: ...elerate at the set time Possible Causes What to Check and Suggested Measures 1 The drive ran the motor by S curve or curvilinear pattern CHECK Check the data for function code H07 SUGGESTED ACTIONS Select the linear pattern 2 Current limiting prevented the output frequency from increas ing CHECK That current limiting is enabled using Menu 3 drive monitoring and the data for the current limiting le...

Page 84: ... changed when the motor is running refer to the function code tables SUGGESTED ACTIONS Stop the motor then change the data of the function codes 2 The data of the function codes is protected CHECK Check the data of function code F00 SUGGESTED ACTIONS Disable data protection of function codes 3 The Edit enable for keypad WE KP com mand was not set ON after being assigned to a digital input terminal...

Page 85: ...sted Measures 1 The drive output termi nals were short circuited CHECK Remove the wires connected to the drive output terminals U V and W and measure the interphase resistance Check if the resistance is too low SUGGESTED ACTIONS Remove the short circuit including replacement of the wires relay terminals and motor 2 Ground faults occurred at the drive output terminals CHECK Remove the wires connect...

Page 86: ...D ACTIONS Decrease the voltage to within specification 2 The acceleration time was too short CHECK Check if the overvoltage alarm occurs after sudden acceleration SUGGESTED ACTIONS Increase the acceleration time F07 E10 and H54 Select the S curve pattern H07 May need a braking resistor 3 The deceleration time was too short for the mo ment of inertia of load CHECK Recalculate the deceleration torqu...

Page 87: ...connections 5 High inrush current of other loads connected to the same power system as the drive caused a temporary voltage drop CHECK Measure the input voltage and check the voltage variation SUGGESTED ACTIONS Reconsider the power system configuration 6 Inrush current caused the power voltage drop be cause power transformer capacity was insufficient CHECK Check if the alarm occurs when you switch...

Page 88: ...ase motor has been connected SUGGESTED ACTIONS 1 phase motors cannot be used Note that the AF 300 Mini only drives 3 phase induction motors 6 OH1 Overheat protection for heat sink Problem Temperature around heat sink rose Possible Causes What to Check and Suggested Measures 1 Temperature around the drive exceeded that of drive specifications CHECK Measure the temperature around the drive SUGGESTED...

Page 89: ...signment 8 OH4 PTC thermistor for motor protection Problem Temperature of the motor rose abnormally Possible Causes What to Check and Suggested Measures 1 Temperature around the motor exceeded that of motor specifications CHECK Measure the temperature around the motor SUGGESTED ACTIONS Decrease the temperature Reduce the load 2 Cooling system for the motor malfunctioned CHECK Check if the cooling ...

Page 90: ...n order to improve braking ability Resetting the data for function codes F50 and F51 is also required 3 Incorrect data values set for function codes F50 and F51 CHECK Check the braking resistor specifications SUGGESTED ACTIONS Change the data for function codes F50 and F51 as necessary NOTE The drive estimates braking resistor overheating by monitoring load not by measuring actual temperature If t...

Page 91: ...time of cooling fan E52 2 Refer to Chapter 3 Section 3 8 Reading Maintenance Information SUGGESTED ACTIONS Replace the cooling fan CHECK Visually check that the cooling fan is turning normally SUGGESTED ACTIONS Replace the cooling fan 3 Air vent blocked CHECK Check if there is sufficient clearance around the drive SUGGESTED ACTIONS Increase the clearance CHECK Check if the heat sink is clogged SUG...

Page 92: ...ttings then restart the operation 3 The CPU did not operate normally CHECK Initialize the function code data by setting H03 to 1 then reset the alarm by pressing the key and check that the alarm is triggered SUGGESTED ACTIONS Replace malfunctioning printed circuit board PCB 13 Er2 Remote keypad communications error Problem A communications error occurred between the remote keypad and the drive Pos...

Page 93: ...s pressed The link command LE has switched the drive operations SUGGESTED ACTIONS Reconsider the running sequence to avoid input of the run command when Er6 has occurred Change the setting for H96 so that the STOP key priority function is invalid to ensure the drive does not operate unexpectedly To reset the alarm turn the run command off 16 Er8 RS485 communications error Problem A communications ...

Page 94: ...d PID process commands set through the keypad when the power was switched off Possible Causes What to Check and Suggested Measures 1 Control circuit voltage dropped suddenly when power was turned off while data was being saved because the intermediate dc circuit capacitor was rapidly discharged CHECK Check how long it takes for the intermediate dc circuit voltage to drop to the preset voltage when...

Page 95: ...ting abnormalities Check that the drive is performaing to specification as expected Check that the operating environment conforms to Chapter 2 Section Operating Environment Check that the LED monitor displays normally Check for abnormal noise odor or excessive vibration Check for signs of overheating such as discoloration and for other defects 7 2 Periodic Inspection Perform periodic inspection us...

Page 96: ...e 1 Smelling and visual inspec tion 2 Visual inspection or mea surement with multimeter under disconnection of one lead 1 No abnormalities 2 Within 10 of displayed resistance Transformer and reactor Check for abnormal noise or odor Hearing visual and smelling inspection No abnormalities Magnetic contactor and relay 1 Check for chattering during operation 2 Check for rough contacts 1 Hearing inspec...

Page 97: ... if any A dc reactor option or braking resistor option need not be disconnected Keep the ambient temperature at 25 10 C 2 Turn off the digital inputs FWD REV and X1 to X3 at the control terminals If an external potentiometer is connected to terminal 13 remove it Set the data of function codes E20 and E27 so that the transistor output Y1 or relay output 30A B C do not come ON while the drive power ...

Page 98: ...put sides and calculate using the following formula 3 phase input 1 phase input Table 7 3 Meters for Measurement of Main Circuit Item Input power supply side Output motor side Intermediate dc circuit voltage P N waveform Voltage Current Voltage Current Name of meter Ammeter AR AS AT Voltmeter VR VS VT Wattmeter WR WT Ammeter AU AV AW Voltmeter VU VV VW Wattmeter WU WW DC voltmeter V Type of meter ...

Page 99: ... value is for a discrete drive Figure 7 2 Megger Test 2 Dielectric strength test of control circuit Do not perform a Megger test or dielectric strength test for the control circuit Prepare a high resistance range tester for the control circuit 1 Disconnect all the external wiring from the control circuit terminals 2 Perform a continuity test to the ground 1 MΩ or a larger measurement indicates a c...

Page 100: ...e term has not expired 1 Damage was caused by incorrect use or inappropriate repair or modification 2 The product was used in an environment outside the standard specified range 3 Damage was caused by dropping the product after purchase or occurred during transportation 4 Damage was caused by an earthquake fire flooding lightning abnormal voltage or other natural calamities and secondary disasters...

Page 101: ...___________Yes _____________________ No __________________ If Yes Microfarrad _______________________________________________ Other Equipment on Same Power Yes _____________________ No __________________ If Yes what Line Reactor on Input Yes _____________________ No __________________ Input Starter Yes _____________________ No __________________ Output Starter Yes _____________________ No ________...

Page 102: ...7 8 Notes S t o c k C h e c k c o m ...

Page 103: ...ltage is 300V or more the drive continues operation If it drops below 300V the drive operates for 15 ms Rated current with DCR 0 57 0 93 1 6 3 0 5 7 8 3 14 0 0 85 1 6 3 0 4 4 7 3 9 A without DCR 1 1 1 8 3 1 5 3 9 5 13 2 22 2 1 7 3 1 5 9 8 2 13 0 Required power supply 0 3 0 4 0 6 1 1 2 0 3 0 4 9 0 6 1 1 2 0 2 9 4 9 Capacity 5 kVA Braking Torque 6 150 100 50 30 100 50 30 Torque 7 150 150 DC injectio...

Page 104: ...e operates for 15 ms Rated current 8 A with DCR 1 1 2 0 3 5 6 4 11 6 17 5 without DCR 1 8 3 3 5 4 9 7 16 4 24 8 Required power supply 0 3 0 5 0 8 1 3 2 4 3 6 Capacity 5 kVA Braking Torque 6 150 100 50 30 Torque 7 150 DC injection braking Starting frequency 0 0 to 60 0 Hz braking time 0 0 to 30 0 s braking current 0 to 100 of rated current Conformity to safety standards UL508C C22 2No 14 EN50178 19...

Page 105: ...ms Rated current with DCR 2 2 3 8 6 4 12 0 8 A without DCR 3 6 5 9 9 5 16 1 Required power supply 0 3 0 4 0 7 1 3 Capacity 5 kVA Braking Torque 6 150 100 Torque 7 150 DC injection braking Starting frequency 0 0 to 60 0 Hz braking time 0 0 to 30 0 s braking current 5 to 100 of rated current Conformity to safety standards UL508C C22 2 No 14 Enclosure IEC60529 IP20 Cooling method Natural cooling Weig...

Page 106: ...5 ms Rated current with DCR 0 57 0 93 1 6 3 0 5 7 8 3 14 0 0 85 1 6 3 0 4 4 7 3 9 A without DCR 1 1 1 8 3 1 5 3 9 5 13 2 22 2 1 7 3 1 5 9 8 2 13 0 Required power supply 0 3 0 4 0 6 1 1 2 0 3 0 4 9 0 6 1 1 2 0 2 9 4 9 Capacity 5 kVA Braking Torque 6 150 100 50 30 100 50 30 Torque 7 150 150 DC injection braking Starting frequency 0 0 to 60 0 Hz braking time 0 0 to 30 0 s braking level 0 to 100 of ra...

Page 107: ... without DCR 1 8 3 3 5 4 9 7 16 4 24 8 Required power supply 0 3 0 5 0 8 1 3 2 4 3 6 Capacity 5 kVA Braking Torque 6 150 100 50 30 Torque 7 150 DC injection braking Starting frequency 0 0 to 60 0 Hz braking time 0 0 to 30 0 s braking current 5 to 100 of rated current Conformity to safety standards UL508C C22 2No 14 EN50178 1997 Conformity to EMC standard __Conductive Radiated disturbance__Class 1A...

Page 108: ... Hz operation Start Stop Keypad operation Start and stop with RUN STOP keys External signal FWD stop REV stop 3 wire operation possible Digital input coast to stop command external alarm alarm reset etc Timer operation Stop after elapse of the time set with the keypad Link operation Communication via RS485 option Frequency setting Analog input Multistep freq setting Link operation Can be set with ...

Page 109: ...rvoltage limit Auto energy saving operation Controls output voltage to minimize motor loss during constant speed operation Torque boost during acceleration can be selected from manual variable torque manual constant torque and auto torque Overload prevention control Decreases the output frequency automatically to prevent tripping before the inverter s overload preventive function is activated by a...

Page 110: ...d more frequency than the set number of times Overload Stops the drive by calculating the IGBT internal temperature from the output current and drive heat sink temperature Motor protection Electric thermal Stops the drive to protect the motor when the set output current is exceeded Thermal time constant can be adjusted 0 5 to 75 0min PTC thermistor A PTC thermistor stops the drive to protect the m...

Page 111: ...r bar from across terminals P1 and P Note 4 The THR function can be used by assigning code 9 Alarm from external equipment to any of terminals X1 to X3 FWD or REV function code E01 to E03 E98 or E99 For details refer to Chapter 9 Note 5 Frequency can be set by connecting a frequency command device external potentiometer between the terminals 11 and 13 instead of inputting voltage signal 0 to 10 Vd...

Page 112: ...8 10 8 4 External Dimensions See dimensions table on next page S t o c k C h e c k c o m ...

Page 113: ...0 20 5 3 94 100 3 54 90 0 39 10 0 06 1 5 4 0 2 x 0 24 4 5x6 6KXC111F25X9 3 15 80 2 64 67 0 26 6 5 4 72 120 4 33 110 0 20 5 3 94 100 3 54 90 0 39 10 0 06 1 5 4 0 2 x 0 24 4 5x6 6KXC111F50X9 3 15 80 2 64 67 0 26 6 5 4 72 120 4 33 110 0 20 5 4 53 115 3 54 90 0 98 25 0 06 1 5 4 0 2 x 0 24 4 5x6 EMC Filters Built in Type 3 phase 230V 6KXC123F12E9 3 15 80 2 64 67 0 26 6 5 6 67 170 4 33 110 0 20 5 3 94 1...

Page 114: ...5 47 139 2 95 75 2 52 64 1 phase 230V 6KXC121002X9 5 87 149 3 35 85 2 52 64 1 phase 115V 6KXC111001X9 5 47 139 3 90 99 1 57 40 EMC Filters Built in Type 3 phase 460V 6KXC143F50E9 6 22 158 4 65 118 1 57 40 6KXC143001E9 7 17 182 4 65 118 2 52 64 1 phase 230V 6KXC121001E9 5 47 139 3 90 99 1 57 40 Indicates Products Revision If EMC filter Built in Type is supplied the total height is 7 05 which includ...

Page 115: ...6KXC123003E9 7 17 182 4 65 118 2 52 64 6KXC123005E9 7 17 182 4 65 118 2 52 64 3 phase 460V 6KXC143002E9 7 17 182 4 65 118 2 52 64 6KXC143003E9 7 17 182 4 65 118 2 52 64 6KXC143005E9 7 17 182 4 65 118 2 52 64 1 phase 230V 6KXC121002E9 7 17 182 4 65 118 2 52 64 6KXC121003E9 7 17 182 4 65 118 2 52 64 Indicates product revision If EMC filter Built in Type is supplied the total height is 9 65 which inc...

Page 116: ...tion Detects input phase loss stopping the motor L Yes Output phase loss protection Detects output phase loss during starting and running stopping the drive 0PL Yes Overheat protection Stops the motor by detecting excess heat sink temperature in case of cooling fan failure or overload 0H1 Yes When the built in or external braking resistor overheats the drive stops running It is necessary to set th...

Page 117: ...detecting any communication error between the drive and the remote keypad option during operation from the remote keypad If the drive detects a communication error when the remote keypad is connected with the power on or when the power is turned on with the remote keypad con nected it displays Er2 without alarm relay output E 2 Yes CPU error If the drive detects a CPU error caused by noise or some...

Page 118: ...8 16 Notes S t o c k C h e c k c o m ...

Page 119: ...n the power distribution panel and the drive s main terminals L1 R L2 S and L3 T for 3 phase or L1 L and L2 N for 1 phase power source from overload or short circuit This in turn prevents secondary damage caused by the drive malfunctioning Use the MCCBs with recommended rated currents listed in the table below Applicable Motor Rating hp Drive Hp Recommended rated current A of MCCB w DC Reactor w o...

Page 120: ...turned on off manually Note When your system requires the motor s driven by the drive to be started stopped with the MC the frequency of the starting stopping operation should be no more than once per hour The more frequent the operation the shorter the life of the MC and capacitor s used in the intermediate DC circuit due to thermal fatigue caused by the frequent establishment of the current flow...

Page 121: ...ally a capacitor is used to correct the power factor of the load However it cannot be used in a system that includes a drive Using a DCR increases the reactance of the drive s power source so as to decrease harmonic components on the power source lines and correct the drive s power factor Using a DCR corrects the input power factor to approximately 95 Note As shipped the drive has a jumper bar con...

Page 122: ...are The Windows based drive support loader software makes setting function codes easy Requires use of the RS485 communications card Other peripheral equipment Surge absorbers A surge absorber suppresses surge currents and noise from the power lines to ensure effective protection of your power system from the malfunctioning of the magnetic contactors mini relays and timers Surge suppressor A surge ...

Page 123: ... type of drives CAUTION The AF 300 Mini series of drives are categorized as a restricted sales distribution class of the EN61800 3 Therefore when you use these products with any home appliances or office equipment you may need to take appropriate countermeasures to reduce or eliminate any noise emitted from these products 10 3 Compliance with EMC Standards 10 3 1 Scope The CE marking on the EMC fi...

Page 124: ... public low voltage power supply it is regulated by the regulation related to harmonics emission from drives to power lines with the exception of industrial low voltage power lines Refer to Figure 10 4 below for details Figure 10 4 Power Source and Regulation 10 4 2 Compliance with the harmonic component regulation Table 11 1 Compliance with Harmonic Component Regulation Power supply voltage Drive...

Page 125: ...ive from the official inspection agency GE Fuji states that all our drives with CE and or TÜV marking are compliant with the Low Voltage Directive 10 5 2 Points for Consideration when using the AF 300 Mini series in a system to be certified by the Low Voltage Directive in the EU If you want to use AF 300 Mini series of drives in systems equipment appliances in the EU refer to the cautionary notes ...

Page 126: ...10 4 Notes S t o c k C h e c k c o m ...

Page 127: ...GEH 6647 030205 INR Si47 0817 E GE Fuji Drives USA Inc 1501 Roanoke Blvd Suite 435 Salem VA 24153 www GEindustrial com S t o c k C h e c k c o m ...

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GE Fuji Electric MICRO-SAVER AF-300, Startup Manual

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