background image

Evolution Series E9000 User Manual

Chapter 6 –Overload Heaters

29

Heaters for Ther-Mag Circuit Breaker Controllers

For continuous-rated motors with a service factor of 

1.15 to 1.25, select the appropriate heaters for the 

motor full-load current. For continuous-rated motors 

with a service factor of 1.0, multiply the motor full-load 

current by 0.9 and use this value to select heaters.

Overload relay tripping current in 40°C ambient is the 

minimum value of full-load current multiplied by 1.25.

Provide short-circuit protection in accordance with the 

National Electrical Code.

 

Overload relays with automatic reset may automat-

ically start a motor connected to a two-wire control 

circuit. When automatic restarting is not desired, 

use a three-wire control circuit.

 

Circuit breaker tripping may be an indication that  

a fault current has been interrupted. To provide  

continued protection against fire or shock haz-

ard, examine all current-carrying parts and other 

components of the motor controller and replace any 

damaged components. If heater burnout occurs,  

the complete overload relay must be replaced.

Size 0 and 1 (Standard and Ambient Comp.)

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

.41-.45

C054A

4.96-549

C592A

.46-.49

C060A

5.50-5.91

C630A

.50-.53

C066A

5.92-6.47

C695A

.54-.59

C071A

6.48-7.20

C778A

.60-.65

C078A

7.21-8.22

C867A

.66-.76

C087A

8.23-8.72

C955A

.77-.84

C097A

8.73-9.67

C104B

.85-.93

C109A

9.68-10.4

C113B

.94-1.04

C118A

10.5-11.0

C125B

1.05-1.15

C131A

11.1-12.4

C137B

1.16-1.27

C148A

12.5-13.2

C151B

1.28-1.39

C163A

13.3-15.4

C163B

1.40-1.55

C184A

15.5-17.1

C180B

1.56-1.73

C196A

17.2-18.0

C198B

1.74-1.89

C220A

Size 1

1.90-2.05

C239A

2.06-2.28

C268A

17.2-18.1

C198B

2.29-2.47

C301A

18.2-20.0

C214B

2.48-2.79

C326A

20.1-21.5

C228B

2.80-3.31

C356A

21.6-22.5

C250B

3.32-3.70

C379A

22.6-23.9

C273B

3.71-4.06

C419A

24.0-26.3

C303B

4.07-4.47

C466A

26.4-27.0

C330B

4.48-4.95

C526A

Size 2 (Standard and Ambient Comp.)

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

5.48-5.85

C630A

16.8-17.9

C180B

5.85-6.47

C695A

18.0-18.7

C198B

6.48-7.35

C778A

18.8-20.4

C214B

7.36-8.06

C867A

20.5-22.7

C228B

8.07-9.03

C955A

22.8-24.7

C250B

9.04-9.61

C104B

24.8-26.3

C273B

9.62-10.5

C113B

26.4-29.5

C303B

10.6-11.6

C125B

29.6-32.5

C330B

11.7-12.5

C137B

32.6-36.7

C366B

12.6-13.6

C151B

36.8-41.9

C400B

13.7-16.7

C163B

42.0-43.2

C440B

43.3-45.0

C460B

Size 3 (Standard and Ambient Comp.)

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

19.0-19.3

F233B

17.8-18.4

F233B

19.4-22.1

F243B

18.5-21.1

F243B

22.2-23.4

F270B

21.2-22.1

F270B

23.5-27.0

F300B

22.2-26.1

F300B

27.1-29.1

F327B

26.2-28.0

F327B

29.2-31.8

F357B

28.1-31.3

F357B

31.9-33.9

F395B

31.4-33.3

F395B

34.0-37.6

F430B

33.4-34.3

F430B

37.7-41.9

F487B

34.4-40.9

F487B

42.0-47.7

F567B

41.0-44.7

F567B

47.8-52.1

F614B

44.8-51.0

F614B

52.2-55.8

F658B

51.1-52.0

F658B

55.9-59.7

F719B

52.1-55.4

F719B

59.8-68.1

F772B

55.5-63.3

F772B

68.2-71.5

F848B

63.4-66.1

F848B

71.6-78.2

F914B

66.2-73.5

F914B

78.3-87.5

F104C

73.6-82.2

F104C

87.6-90.0

F114C

82.3-90.0

F114C

Size 4 (Standard and Ambient Comp.)

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

Motor Full-  

Load Amps 

3-Ph, 3 Heater

Heater 

Number 

CR123

27.1-32.2

F357B

28.8-32.0

F357B

32.3-34.0

F395B

32.1-34.2

F395B

34.1-36.8

F430B

34.3-36.7

F430B

36.9-44.6

F487B

36.8-43.9

F487B

44.7-48.4

F567B

44.0-46.6

F567B

48.5-53.9

F614B

46.7-52.6

F614B

54.0-57.4

F658B

52.7-55.6

F658B

57.5-60.0

F719B

55.7-58.7

F719B

60.1-69.5

F772B

58.8-67.1

F772B

69.6-71.7

F848B

67.2-70.6

F848B

71.8-79.9

F914B

70.7-76.3

F914B

80.0-92.3

F104C

76.4-88.7

F104C

92.4-97.0

F114C

88.8-93.4

F114C

97.1-108

F118C

93.5-105

F118C

109-118

F133C

106-114

F133C

119-131

F149C

115-128

F149C

132-135

F161C

129-131

F161C

132-135

F174C

Summary of Contents for Evolution Series E9000

Page 1: ...EvolutionSeries E9000 Motor Control Centers User Manual DEH 40472 Rev 08 GE Energy Connections...

Page 2: ...s 16 Removal of Draw out Motor Control Center Units 18 Operating Handles Door Interlocks and Padlocking Provisions 18 Operating Handle 19 Pilot Bracket and Door 20 NEMA 3R Outdoor Enclosure Installati...

Page 3: ...on information available at the time of its publication While efforts have been made to ensure accuracy the information contained herein does not cover all details or variations in hardware and softw...

Page 4: ...ng splits Each shipping split is provided with continuous floor sills and a lifting angle Floor sills and lifting angles are field removable Each shipping split includes a continuous non removable mai...

Page 5: ...rrier For Arc Resistant design uses this same Lexan barrier with additional Metallic dead front barrier The vertical bus either 300A or 600 850 A is connected with two bolts per phase to the main bus...

Page 6: ...ous bolt sizes and joint types Bolt Size Copper Joints Aluminum Joints lb ft N m lb ft N m 5 16 18 5 9 7 12 6 5 9 9 12 3 8 16 12 16 16 22 10 15 14 20 1 2 13 30 39 41 53 25 35 34 47 5 8 11 65 80 88 108...

Page 7: ...than the lifting angle or floor sills Use two or more chains or cables to distribute the weight evenly Pinch bars pipe rollers or slings are useful implements for handling equipment but be careful to...

Page 8: ...urnished by the GE as well as all applicable contract drawings for the particular installation Pay particular attention to the location of units in the motor control center and their relations to exis...

Page 9: ...Evolution Series E9000 User Manual 8 Indoor Enclosures Elevation and Mounting 30 Deep Sections 600A to 1200A Main Bus Top Conduit Entry 30 Deep Section...

Page 10: ...t cable entry Note Bottom rear entrance should only be used with full rear accessibility Figure 6A Bottom conduit entrance details for standard 13 inch deep section low bus position Figure 6B Bottom c...

Page 11: ...of the 13 inch deep section Surface under motor control center base must be of non combustible material unless bottom covers are installed in each vertical section The overall height of the equipment...

Page 12: ...the section splits For additional gasket material orderpart number245A1888P5 Gaskets Figure 10A Type 12 and Arc Resistant gasket material between section splits NEC Work Space NEC Work Space is defin...

Page 13: ...e tops of the sections through front or rear flaps as required For Arc Resistant sections with plenum the conduit can be assembled on top of the plenum GE offers an additional pull boxforhigherconduit...

Page 14: ...e in Chapter 5 Exhaust Fan InstallationforULType 12 Enclosure and Arc Resistant Vented Fan Shields Filter Assembly UL Type 12 Fan Assembly Arc Resistant VFD Fan Shield Figure 16B Exhaust fan for UL Ty...

Page 15: ...the cable insulation on any sharp edges such as steel work or screws Where access to the rear of the section is available cables can be brought into the space behind the vertical bus and brought forw...

Page 16: ...ug is provided in each draw out combination starterunitforterminating a motor frame grounding wire For larger starters the lug is mounted on the horizontal ground bus 5 Use cord or plastic ties to sec...

Page 17: ...cks are mounted on a metal rail located at the bottom of the unit as shown in Figure 22 The terminal block easily slides into position from either side of the mounting rail Figure 22 Mounting the term...

Page 18: ...sure that all screw terminals are tight all foreign material and packing are removed and the insulating barriers are secure 7 The unit disconnect must be in the OFF position before the unit can be ins...

Page 19: ...nadvertent contact Failure to observe this precaution can result in serious injury or death 5 Turn the latches at the top and bottom of the unit a quarter turn counterclockwise to release the unit The...

Page 20: ...Size 5 FVNR 125 36 CAUTION should be used when removing or installing units considerthe weight intable above Two persons may be required orthe assistance of a lifting devices See page 21 for suggested...

Page 21: ...er Note that the left module right rear cover has a flange that will be underneath the removed covered with it is replaced This provides an overlapping connection in the rear of the two spliced module...

Page 22: ...Evolution Series E9000 User Manual 21...

Page 23: ...at operating handles move freely to the TRIP indicating position With the door closed and latched reset each tripped circuit breaker by pushing the operating handle down beyond the OFF position The op...

Page 24: ...nected during startup 8 Adjust instantaneous settings on magnetic onlycircuit breakers and or fuse sizes and overload heater selectionsto achieve propermotorand branch circuit protection See NEC Artic...

Page 25: ...hown Figure 38 Adjust the pilot device bracket and extension bubble lip so it enters in between the keeper bracket and inside of the door Figure 39 Close the door completely and turn the 1 4 turn latc...

Page 26: ...or interlocks for proper operation 10 Check all indicating lights and replace as required 11 If fuse replacement is necessary always install the same type and rating as the fuses furnished with the mo...

Page 27: ...ables not required for accessories only 4 Remove the toggle holding plate toggle needs to be in the ON position UP 5 Remove the top four screws in top plate holding the breaker assembly not required f...

Page 28: ...peed GEH 4806 NEMA Size 3 FVR 2 Speed GEH 4807 NEMA Size 4 FVR 2 Speed GEH 4839 NEMA Size 5 FVR 2 Speed GET 6915A Tech Info Contact Appearance Arc Flash Mitigation Units DEI 007 Remote Racking System...

Page 29: ...keted 1 HG heavy gasketed 2 3R or 12 6 Power supply characteristics Voltage Number of phases Frequency in Hz 7 Control power voltage and frequency in Hz 8 Nameplate designation and title 9 Motor chara...

Page 30: ...70 C379A 22 6 23 9 C273B 3 71 4 06 C419A 24 0 26 3 C303B 4 07 4 47 C466A 26 4 27 0 C330B 4 48 4 95 C526A Size 2 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 Motor...

Page 31: ...f heater full load current multiplied by 1 25 Circuit breaker tripping may be an indication that a fault current has been interrupted To provide continued protection against fire or shock hazard exami...

Page 32: ...1 C125B 15 3 6 11 2 12 1 C137B 15 3 7 11 2 12 1 C137B 30 LO 2 12 2 13 0 C151B 15 4 8 12 2 13 0 C151B 30 LO 2 13 1 15 5 C163B 30 1 3 15 6 16 8 C180B 30 1 4 16 9 18 0 C198B 30 2 5 18 1 19 7 C214B 30 2 5...

Page 33: ...9 130 F161C 150 2 6 Size 5 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 TEC TECL Rating Mag Break Trip Setting Rec Max 106 115 C592A 550 1670 2 6 116 125 C630A 550...

Page 34: ...8 81 9 27 C104B 15 3 5 9 28 9 99 C113B 20 2 4 10 0 11 1 C125B 20 2 5 11 2 12 1 C137B 20 3 5 12 2 13 0 C151B 20 3 5 13 1 15 5 C163B 20 4 6 15 6 16 8 C180B 25 3 5 16 9 18 0 C198B 25 3 6 18 1 19 7 C214B...

Page 35: ...4C 150 3 5 93 5 105 0 F118C 150 3 5 106 0 114 0 F133C 150 3 5 115 0 128 0 F149C 150 4 6 129 0 130 0 F161C 150 4 6 Size 4 Standard Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 SE Rating Plug...

Page 36: ...with a service factor of 1 0 multiply the motor full load current by 0 9 and use this value to select heaters Overload relay tripping current in 40 C ambient is the minimum value of full load current...

Page 37: ...20 1 21 5 C228B 601 21 6 22 5 C250B 601 22 6 23 9 C273B 601 24 0 26 3 C303B 601 26 4 27 0 C330B 601 Size 2 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 Maximum Fuse...

Page 38: ...70 6 F848B 2501 70 7 76 3 F914B 2751 76 4 88 7 F104C 3001 88 8 93 4 F114C 3501 93 5 105 F118C 3501 106 114 F133C 4001 115 128 F149C 4001 129 131 F161C 4001 132 135 F174C 4001 Size 5 300 15CT Standard...

Page 39: ...4 78 5 06 C630A ElectronicOverloadforCircuitBreakerandFused Controllers The tripping current is 120 of the dial setting For continuous rated motors with a service factor of 1 15 to 1 25 set the dial...

Page 40: ...4 0 CR324GXN 400 600 51 65 to 129 9 CR324GXP 51 130 to 270 CR324GXQ 62 130 to 259 9 CR324HXS 600 Class L 1200 1 300 15 CT s 2 800 5 CT s IECStyleOverloadRelays C2000ContactorCLNCJTypeRTOverloadRelayfo...

Page 41: ...r Cat No FLA Range Lug Wire Size Torque in lbs Class 10 Class 20 LAR08AJ RTN2B NA 15 1 19 10 3 AWG 50 LAR10AJ RTN2C NA 19 1 25 10 3 AWG 50 RTN2D RT22D 25 1 32 10 3 AWG 50 RTN2E RT22E 32 1 43 10 3 AWG...

Page 42: ...Evolution Series E9000 User Manual 41 Notes...

Page 43: ...42 Evolution Series E9000 User Manual Notes...

Page 44: ...eneral Electric Company 2017 General Electric Company Information provided is subject to change without notice All values are design or typical values when measured under laboratory conditions DEH 404...

Reviews: