Evolution Series E9000 User Manual
Chapter 6 –Overload Heaters
29
Heaters for Ther-Mag Circuit Breaker Controllers
For continuous-rated motors with a service factor of
1.15 to 1.25, select the appropriate heaters for the
motor full-load current. For continuous-rated motors
with a service factor of 1.0, multiply the motor full-load
current by 0.9 and use this value to select heaters.
Overload relay tripping current in 40°C ambient is the
minimum value of full-load current multiplied by 1.25.
Provide short-circuit protection in accordance with the
National Electrical Code.
Overload relays with automatic reset may automat-
ically start a motor connected to a two-wire control
circuit. When automatic restarting is not desired,
use a three-wire control circuit.
Circuit breaker tripping may be an indication that
a fault current has been interrupted. To provide
continued protection against fire or shock haz-
ard, examine all current-carrying parts and other
components of the motor controller and replace any
damaged components. If heater burnout occurs,
the complete overload relay must be replaced.
Size 0 and 1 (Standard and Ambient Comp.)
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
.41-.45
C054A
4.96-549
C592A
.46-.49
C060A
5.50-5.91
C630A
.50-.53
C066A
5.92-6.47
C695A
.54-.59
C071A
6.48-7.20
C778A
.60-.65
C078A
7.21-8.22
C867A
.66-.76
C087A
8.23-8.72
C955A
.77-.84
C097A
8.73-9.67
C104B
.85-.93
C109A
9.68-10.4
C113B
.94-1.04
C118A
10.5-11.0
C125B
1.05-1.15
C131A
11.1-12.4
C137B
1.16-1.27
C148A
12.5-13.2
C151B
1.28-1.39
C163A
13.3-15.4
C163B
1.40-1.55
C184A
15.5-17.1
C180B
1.56-1.73
C196A
17.2-18.0
C198B
1.74-1.89
C220A
Size 1
1.90-2.05
C239A
2.06-2.28
C268A
17.2-18.1
C198B
2.29-2.47
C301A
18.2-20.0
C214B
2.48-2.79
C326A
20.1-21.5
C228B
2.80-3.31
C356A
21.6-22.5
C250B
3.32-3.70
C379A
22.6-23.9
C273B
3.71-4.06
C419A
24.0-26.3
C303B
4.07-4.47
C466A
26.4-27.0
C330B
4.48-4.95
C526A
Size 2 (Standard and Ambient Comp.)
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
5.48-5.85
C630A
16.8-17.9
C180B
5.85-6.47
C695A
18.0-18.7
C198B
6.48-7.35
C778A
18.8-20.4
C214B
7.36-8.06
C867A
20.5-22.7
C228B
8.07-9.03
C955A
22.8-24.7
C250B
9.04-9.61
C104B
24.8-26.3
C273B
9.62-10.5
C113B
26.4-29.5
C303B
10.6-11.6
C125B
29.6-32.5
C330B
11.7-12.5
C137B
32.6-36.7
C366B
12.6-13.6
C151B
36.8-41.9
C400B
13.7-16.7
C163B
42.0-43.2
C440B
43.3-45.0
C460B
Size 3 (Standard and Ambient Comp.)
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
19.0-19.3
F233B
17.8-18.4
F233B
19.4-22.1
F243B
18.5-21.1
F243B
22.2-23.4
F270B
21.2-22.1
F270B
23.5-27.0
F300B
22.2-26.1
F300B
27.1-29.1
F327B
26.2-28.0
F327B
29.2-31.8
F357B
28.1-31.3
F357B
31.9-33.9
F395B
31.4-33.3
F395B
34.0-37.6
F430B
33.4-34.3
F430B
37.7-41.9
F487B
34.4-40.9
F487B
42.0-47.7
F567B
41.0-44.7
F567B
47.8-52.1
F614B
44.8-51.0
F614B
52.2-55.8
F658B
51.1-52.0
F658B
55.9-59.7
F719B
52.1-55.4
F719B
59.8-68.1
F772B
55.5-63.3
F772B
68.2-71.5
F848B
63.4-66.1
F848B
71.6-78.2
F914B
66.2-73.5
F914B
78.3-87.5
F104C
73.6-82.2
F104C
87.6-90.0
F114C
82.3-90.0
F114C
Size 4 (Standard and Ambient Comp.)
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
Motor Full-
Load Amps
3-Ph, 3 Heater
Heater
Number
CR123
27.1-32.2
F357B
28.8-32.0
F357B
32.3-34.0
F395B
32.1-34.2
F395B
34.1-36.8
F430B
34.3-36.7
F430B
36.9-44.6
F487B
36.8-43.9
F487B
44.7-48.4
F567B
44.0-46.6
F567B
48.5-53.9
F614B
46.7-52.6
F614B
54.0-57.4
F658B
52.7-55.6
F658B
57.5-60.0
F719B
55.7-58.7
F719B
60.1-69.5
F772B
58.8-67.1
F772B
69.6-71.7
F848B
67.2-70.6
F848B
71.8-79.9
F914B
70.7-76.3
F914B
80.0-92.3
F104C
76.4-88.7
F104C
92.4-97.0
F114C
88.8-93.4
F114C
97.1-108
F118C
93.5-105
F118C
109-118
F133C
106-114
F133C
119-131
F149C
115-128
F149C
132-135
F161C
129-131
F161C
132-135
F174C